Waterpik Technologies Lite2 User Manual

WARNING: FOR YOUR SAFETY - This product must be installed and serviced by
a professional service technician, qualified in pool heater installation. Improper instal­lation and/or operation could create carbon monoxide gas in flue gases which could cause serious injury, property damage, or death. For indoor installations, as an addi­tional measure of safety, Waterpik Technologies strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adja­cent occupied spaces. Improper installation and/or operation will void the warranty.
Installation and Operation Manual
Lite2
Pool and Spa Heater
Model LG Natural Gas or LP Gas
This product is manufactured under the following listed United States patents: 3,446,566 - 4,461,274 - 4,421,270 ­5,117,233 - 5,163,508 - Other patents pending
WARNING: If these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury, or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
H0264600A
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a nearby phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
TABLE OF CONTENTS
SECTION 1. General Information
1.1 Introduction .......................................................... 1
1.2 Consumer Information and Safety ...................... 1
1.2.1 Spa/Hot Tub Safety Rules.................................... 1
1.2.2 Swimming Pool Energy Saving Tips ................... 2
1.3 Warranty ............................................................... 2
1.4 Codes and Standards ......................................... 2
1.5 Technical Assistance........................................... 2
1.6 Materials Installer Must Provide........................... 3
1.6.1 Materials For All Installations ............................... 3
1.6.2 Materials For Special Installations ...................... 3
1.7 Specifications.......................................................3
1.7.1 General Specifications ........................................ 3
1.7.2 Dimensions ......................................................... 4
SECTION 2. Installation Instructions
2.1 Introduction .......................................................... 4
2.2 Field Assembly .................................................... 4
2.3 Location Requirements ....................................... 4
2.3.1 Introduction .......................................................... 4
2.3.2 Clearances .......................................................... 5
2.3.3 Flooring ................................................................ 6
2.3.4 Outdoor Installation.............................................. 6
2.3.5 Indoor and Outdoor Shelter Installation .............. 7
SECTION 3. Venting
3.1 Combustion Air Supply ........................................ 7
3.2 Vent Pipe Sizing and General Installation ........... 9
3.2.1 Outdoor Installations ........................................... 9
3.2.2 Indoor and Outdoor Shelter Installations ............9
3.2.3 Inspection and Replacement of Existing Vent
System with New Components ......................... 1 0
SECTION 4. Gas Connections
4.1 Gas Supply and Piping ......................................10
4.2 Manifold Pressure.............................................. 11
4.3 Special Precautions for Propane Gas ............... 1 2
SECTION 5. Water Connections
5.1 Water Piping....................................................... 12
5.2 Check Valve Installation..................................... 13
5.3 Automatic Flow Control Valve ............................ 13
5.4 Reversible Water Connections .......................... 13
5.5 Connections at Heater ....................................... 1 5
5.6 Pressure Relief Valve ........................................ 1 6
5.7 Auxiliary Components, Chlorinators, Ozone
Generators and Sanitizing Chemicals .............. 16
SECTION 6. Electrical Connection
6.1 Main Power ....................................................... 1 7
6.2 Bonding ............................................................ 17
6.3 Auxiliary Time Clock Wiring .............................. 1 7
SECTION 7. Operating Instructions
7.1 Normal Operation............................................. 17
7.2 Start -Up............................................................ 19
7.3 Lighting and Shutdown Procedures ................ 20
7.4 Turning the Heater On/Off and Setting the
Temperature Control ........................................20
7.5 Water Pressure Switch Adjustment ................. 22
7.6 Temperature Rise ............................................ 22
7.7 Adjusting the Manual Bypass Valve ................. 23
SECTION 8. Maintenance
8.1 Water Chemistry ............................................... 23
8.2 Seasonal Care ................................................. 24
8.2.1 Spring and Autumn Operation ......................... 2 4
8.2.2 Winterizing ........................................................ 25
8.2.3 Spring Start-up ................................................. 2 5
8.3 Inspections and Service ................................... 25
8.3.1 Owner Inspection ............................................. 25
8.3.2 Professional Inspection ...................................26
SECTION 9. Trouble Shooting
9.1 General Heater Trouble Shooting.................... 2 7
9.2 Trouble Shooting Guide ................................... 27
SECTION 10. Professional Maintenance, Service and Diagnostic Trouble Shooting
10.1 General Information ......................................... 28
10.2 Natural Draft Combustion System ................... 28
10.3 Heater Components And Their
Operation .......................................................... 28
10.4 Electrical Trouble Shooting .............................. 2 9
10.4.1 Gas Valve.......................................................... 30
10.4.2 Pilot Generator ................................................. 3 0
10.4.3 Fusible Link ...................................................... 30
10.4.4 Fireman switch and External Interlocks........... 3 1
10.4.5 Limit Switches .................................................. 31
10.4.6 Water Pressure Switch ..................................... 3 2
10.4.7 Temperature Control Circuit ............................ 3 2
10.4.7.1 ON/OFF Toggle Switch ..................................... 32
10.4.7.2 Variable Temperature Control ......................... 3 2
10.4.7.3 Temperature Sensor ........................................32
10.4.7.4 Temperature Control Circuit Board .................. 32
SECTION 11. Replacement Parts
11.1 Ordering Information ........................................ 34
11.2 Parts List .......................................................... 3 4
11.3 General Exploded View .................................... 3 6
11.4 Detailed Exploded View ...................................3 7
Warranty..............................................Back Cover
Model LG Pool and Spa Heater
Page 1
SECTION 1. General Information
1.1 Introduction
This manual provides installation and operation instructions for the Lite2 Model LG pool and spa heater. Read these installation and operation instruc­tions completely before proceeding with the installa­tion. Consult the Jandy factory, or local factory representative, with any questions regarding this equipment.
Certain sections of this manual are specific to either United States or Canadian installations, and are labeled as such.
The Lite2 model LG heater is a self contained standing pilot unit and requires no external power.
The Lite2 heater is specifically designed for heating fresh water swimming pools and spas, and with proper installation and care, they will provide years of reliable service. Do not use the heater to maintain pool or spa water temperature below 70°F. Do not use it as a heating boiler or general service water heater or to heat salt water. Consult your dealer for the appropriate Jandy products for these applica­tions.
1.2 Consumer Information and Safety
The Lite2 Pool/Spa heater is designed and manufactured to provide many years of safe and reliable service when installed, operated and main­tained according to the information in this manual and the installation codes referred to in later sections. Throughout the manual safety warnings and cautions are identified by the " comply with all of the warnings and cautions.
1.2.1 Spa/Hot Tub Safety Rules
The following “Safety Rules for Hot Tubs,” recommended by the U.S. Consumer Product Safety Commission, should be observed when using the spa.
" symbol. Be sure to read and
WARNING
WARNING
The U.S. Consumer Product Safety Commission warns that elevated water temperature can be hazardous. Consult heater operation and installation instructions for water temperature guidelines before setting temperature.
AVERTISSEMENT
La U.S. Consumer Product Safety Commission indique que des températures de l’eau élevées peuvent être dangereuses. Voir la notice d’installation et de fonctionnement pour le réglage de la température.
1. Spa or hot tube water temperature should never exceed 104°F (40°C). One hundred degrees Fahrenheit (100°F [38°C]) is considered safe for a healthy adult. Special caution is recommended for young children.
2. The drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness, and subsequently result in drowning.
3. Pregnant women take note! Soaking in water above 102°F (38.5°C) can cause fetal damage during the first three months of pregnancy (which could result in the birth of a brain­damaged or deformed child). If pregnant women are going to use a spa or hot tub, they should make sure the water temperature is below 100°F (38°C) maximum.
4. The water temperature should always be checked with an accurate thermometer before entering a spa or hot tub. Temperature controls may vary by as much as 4F° (2C°).
5. Persons with a medical history of heart disease, diabetes, circulatory or blood pressure problems should consult their physician before using a hot tub or spa.
AVERTISSEMENT
Les Règlements suivants pour Cuves Thermales, tel que recommandés par la Commission U.S. de Sécurité des Produits pour les Consommateurs, devraient être respectés lors de l’utilisation du spa.
6. Persons taking any medication which induces drowsiness (e.g., tranquilizers, antihistamines, or anticoagulants) should not use spas or hot tubs.
7. Prolonged immersion in hot water can induce hyperthermia.
Hyperthermia occurs when the internal body
temperature reaches a level several degrees above the normal body temperature of 98.6°F (37°C). Symptoms include dizziness, fainting, drowsiness, lethargy, and
Page 2
an increase in the internal body temperature. The effects of hyperthermia include:
Lack of awareness of impending hazard
Failure to perceive heat
Failure to recognize need to leave spa
Physical inability to leave spa
Fetal damage in pregnant women
Unconsciousness resulting in a danger of drown­ing
1.2.2 Swimming Pool Energy Saving Tips
Water Pik Technologies offers the following
recommendations to help conserve fuel and minimize the cost of operating your pool heater without sacrificing comfort.
1. The American Red Cross recommends a maxi­mum water temperature of 78°F (25°C). Use an accurate pool thermometer. A difference of 4F° (2C°) , between 78°F and 82°F (26°C and 28°C), will use as much as 40% more gas.
2. Carefully monitor the water temperature of your pool in the summertime. You can reduce heater usage due to warmer air temperatures.
3. Find the proper setting on the pool heater tem­perature control and use the TEMP-LOK to discourage further adjustments.
4. Set the filter time clock to start the pump no earlier than 6:00 AM during the pool heating season. This is the time when nightly heat loss balances.
5. If the pool is only going to be used on weekends, reduce the heater temperature control setting by 8 or 10 degrees during the week. Reset it to the desired temperature level a day or so before you plan to use the pool.
6. During the winter or when on vacation for longer than a week, shut down the heater by following the shutdown instructions found on the inside of the heater.
7. Where possible, shelter the pool from prevailing winds with well-trimmed hedges or other land­scaping, cabanas, or fencing.
8. Always use a pool cover when practical. Besides providing a valuable safety feature, a pool cover will reduce heat loss, conserve chemicals, and reduce the load on filter systems.
1.3 Warranty
The Lite2 heater is sold with a limited factory warranty. Details are specified on the back cover of this manual.
Make all warranty claims to an authorized Jandy representative or directly to the factory. Claims must include the heater serial number and model (this information can be found on the rating plate), installa­tion date, and name of the installer. Shipping costs are not included in the warranty coverage.
The warranty does not cover damage caused by improper assembly, installation, operation or field modification. Also, damage to the heat exchanger by corrosive water, is NOT covered by the warranty. See Section 8.1 for maintaining proper pool water chemis­try.
NOTE: Keep this manual in a safe place for future reference when inspecting or servicing the heater.
1.4 Codes and Standards
The Lite2 pool and spa heater is design certified by CSA (Canadian Standards Association) as comply­ing with the latest edition of the “Standard for Gas Fired Pool Heaters”, ANSI Z21.56 in the USA and CSA-4.7 in Canada.
All Jandy heaters must be installed in accordance with the local building and installation codes as per the utility or authorities having jurisdiction. All local codes take precedence over national codes.
In the absence of local codes, refer to the latest edition of the following national codes for installation:
1. In the United States, “The National Fuel and Gas
Code”, ANSI Z223.1. Pay special attention to
the section covering, “Venting of Equipment”.
2. In Canada, “The Natural Gas and Propane
Installation Code”, CAN/CSA-B149.1.
Any changes to the heater, gas controls, gas orifices, wiring, draft diverter, or improper installation may void the warranty. If change is required to any of the above, consult the factory.
1.5 Technical Assistance
Consult Water Pik Technologies or your local Jandy distributor with any questions or problems involving the specifications, installation, and operation of your Jandy equipment. An experienced technical support staff is ready to assist you in assuring the proper performance and application of Jandy prod­ucts. For technical support call the Jandy Products Technical Service Department at (707) 776-8200 extension 260.
Model LG Pool and Spa Heater
Page 3
1.6 Materials Installer Must Provide
1.6.1 Materials For All Installations
The following items are needed and are to be supplied by the installer for tions:
1. The correct size gas pipe to supply gas from the
meter to the heater (see Section 4.1 for correct
gas pipe size).
2. A manually operated gas valve to be installed in
the gas line outside of the heater.
3. A suitable gas union joint to connect the heater
to the gas line.
4. Plumbing items needed to provide a sediment
trap (drip leg) in the gas line between the manual
gas valve and the union to the heater (see Section
4.1).
1.6.2 Materials For Special Installations
In addition to the items listed above, the follow­ing items are needed for special applications.
1. A factory authorized draft hood and vent pipe for
indoor installations in the USA and outdoor
shelter installations in Canada (see Section
3.2.2). Draft hoods are available from any Jandy
distributor.
all Lite2 heater installa-
2. Minimum Clearance From Combustible Material: See Table 2 in Section 2.3.2
3. *Gas Pipe/Heater Gas Valve Connection. Natural Gas: 3/4" NPT LP Gas: 3/4" NPT
*For diameter of gas line from meter to heater see Table 3 in Section 4.1.
4. Supply Gas Type.
Certified for use with:
Natural Gas or Liquefied Petroleum Gas (LP Gas or Propane Gas).
5. Inlet Gas Supply Pressure.
Minimum Maximum Natural Gas: 5.5 "WC 10.0 "WC LP Gas: 10.0 "WC 14.0 "WC
6. Water Pipe/Heater Connection†. Threaded Unthreaded
Iron Pipe 2" NPT 1 1/2"* Copper Pipe 1 1/2" or 2"* Plastic 2" NPT** 2"
† Connections shown here are common sizes. Other sizes may be connected (see Sections 5.5 for details). * Unthreaded 1 1/2" pipe or 2" pipe maybe used with special seals included with this heater. ** Threaded 2" CPVC nipples are supplied with the heater for connecting 2" PVC pipe.
7. Flow Rate:
Maximum: 125 gpm (475 lpm) Minimum: 30 gpm (110 lpm)
2. Primer and cement suitable for cementing CPVC pipe to PVC pipe and an appropriate coupling for connecting the factory supplied CPVC pipe nipples to PVC pool plumbing.
3. A non combustible platform for installation on combustible surfaces (see Section 2.3.3). Non combustible bases are available from your Jandy distributor.
4. A factory approved vent cap for all outdoor installations where wind conditions may cause downdrafting. Vent caps are available from your Jandy distributor.
1.7 Specifications
1.7.1 General Specifications
1. Installation Location. Certified for use:
In the USA:
Natural Gas: Indoor and Outdoor LP Gas: Indoor and Outdoor
In Canada:
Natural Gas: Outdoor Shelter and Outdoor LP Gas: Outdoor Shelter and Outdoor
8. Maximum Working Water Pressure:75 psi
9. Exhaust Vent Connection Size: See Figure 1 in Section 1.7.2, "Dimensions".
10. Electrical Supply: None (the LG heater is a millivolt heater with a standing pilot ignition).
11. Modification of Heater for High Altitude: The Lite 2 model LG heater is normally shipped from the factory in the low altitude (sea level) operational configuration. When requested, the heaters can be configured and shipped for higher altitudes. For field conversions to change altitude configurations, manifold kits for mid altitudes and high altitudes are available from your Jandy pool products dealer or by contacting the Customer Service Department at (707) 776-8200 extension
245. See Section 11, “Parts List”, of this manual for the correct kit number for the manifold assembly needed for your altitude. Table 1 defines the altitude designations as described by the “Standard for Gas Fired Pool Heaters”, ANSI Z21.56 in the United States and "Gas Fired Appliances For Use At High Altitudes", CAN 1-
2.17 in Canada.
Page 4
Table 1. Altitude Designations for the Lite2 Heater.
NATURAL GAS
ALTITUDE UNITED CANADA DESIGNATION STATES
LOW ALTITUDE 0-3000 FT 0-2000 FT
(0-610 m)
MID ALTITUDE 3001-6000 FT 2001-4500 FT
(611-1370 m)
HIGH ALTITUDE 6001-10,000 FT NOT
APPLICABLE
LP
LOW ALTITUDE 0-5000 FT 0-4500 FT
(0-1370 m)
HIGH ALTITUDE 5001-10,000 FT NOT
APPLICABLE
1.7.2 Dimensions
See Figure 1 (following page) for a diagram showing the heater's exterior dimensions and dimen­sions to critical connections on the heater.
SECTION 2. Installation Instructions
WARNING
Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in flue gases which could result in severe injury, or death. For indoor installations, as an additional measure of safety, Waterpik Technologies strongly recommends installation of suitable Carbon Monoxide detectors in the vicinity of this appliance and in any adjacent
occupied spaces.
(see Section 1.4 "Codes and Standards").
All gas-fired products require correct installation to assure safe operation. The requirements for pool heaters include the following:
1. Field assembly (if required)
2. Appropriate site location (clearances) and
flooring
3. Sufficient combustion and ventilation air
4. Properly sized gas meter and piping
5. Proper electrical wiring (if required)
6. Adequate water flow
This manual provides the information needed to meet these requirements. Review all application and installation procedures completely before continuing the installation.
2.2. Field Assembly
The Lite2 heater is shipped from the factory with the top assembly in the low-profile configuration for outdoor installation. The Lite2 heater is design certified for indoor installation (U.S. only) when equipped with a drafthood, which must be installed without modifica­tion.
The Lite2 heater is also certified for installation in an outdoor shelter in Canada when equipped with a drafthood. An outdoor shelter is an enclosure not normally occupied which does not communicate directly with occupied areas.
Check the rating plate on the heater or the Parts List (Section 11) of this manual for the correct Jandy drafthood or vent cap part number. See instructions supplied with the drafthood or vent cap for installation and attachment. When the drafthood is used, locate the heater so as to be in the same atmospheric pres­sure zone as the combustion air inlet to the heater.
2.3 Location Requirements
2.3.1 Introduction
AVERTISSEMENT
Une installation ou un entretien inadéquat peut causer la nausée ou l’asphyxie en raison du monoxyde de carbone présent dans les gaz de combustion et même entraîner des blessures graves ou la mort. Pour les installations intérieures, comme mesure de sécurité additionnelle, Waterpik Techonologies recommande fortement l’installation de détecteurs de monoxyde de carbone près de cet appareil ainsi que dans les espaces adjacents occupés.
2.1 Introduction
Install the Lite2 heaters, vent caps and drafthoods in accordance with the procedures in this manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code
CAUTION
When pool equipment is located below the pool surface, a leak from any component can cause large scale water loss or flooding. Water Pik Technologies cannot be responsible for such water loss or flooding or resulting damage.
ATTENTION
Lorsque l’équipement d’une piscine est situé sous la surface de l’eau, une fuite provenant de n’importe quel élément peut causer une perte d’eau importante ou une inondation. Water Pik Technologies n’est pas responsable des pertes d’eau, des inondations ou des avaries causées par une installation ou un entretien inadéquat.
Model LG Pool and Spa Heater
Page 5
Venting Dimensions
Model Heater U.S. Indoor or Firing Rate / Hr.*
Width
in (cm) in (cm) in (cm) in (cm) BTU (kcal) LG125 15 (38) 5 (13) 17 3/8 (44) 16 1/4 (41) 125 (32) LG175 18 (46) 6 (15) 18 (46) 24 1/8 (61) 175 (44) LG250 22 1/2 (57) 7 (18) 18 1/4 (47) 25 1/4 (64) 250 (63) LG325 26 3/4 (68) 8 (20) 18 7/8 (48) 26 1/2 (67) 325 (82) LG400 31 3/4 (81) 9 (23) 21 1/2 (55) 27 1/2 (70) 400 (101)
* Ratings shown are for both natural and propane gas.
Figure 1. General Configuration.
Vent Outdoor
Diameter Dim "H"
The Lite2 LG heater may be installed indoors or outdoors as outlined in later sections. Location of the heater below or above the pool water level affects operation of its water pressure switch. See sections on water piping and heater start-up for more informa­tion about this.
Avoid placing the heater in locations where it can cause damage by water or condensate leakage. If this is not possible, provide a suitable drain pan to catch and divert any leakage. The pan must not block natural flow of air around the heater.
All criteria given in the following sections reflect minimum clearances as stated in the national stan­dards. However, each installation must also be evalu­ated taking into account the prevailing local conditions
CAN Outdoor (1,000's)
Shelter Dim "H"
such as wind speed and direction, proximity and height of walls that may block ventilation or cause down drafts, and proximity to public access areas.
2.3.2 Clearances
The heater must be placed to provide clearances on all sides for maintenance and inspection. There must also be minimum distances maintained from combustible surfaces (see Table 2).
At least 20" (500mm) access must be available in front of the heater for burner removal.
If the heater is to be installed in a garage, or similar structure, all burners and burner ignition devices must have a minimum 18" (457mm) clearance above the floor.
Page 6
Table 2. Minimum Heater Clearances From Combustible Surfaces Table 2. Dégagements Minimaux à Assurer Entre les Parois de L'appareil et les Constructions Combustibles
Note: Clearances listed in Table 2 are
SIDE OF INDOOR (OUTDOOR SHELTER) OUTDOOR INSTALLATION HEATER INSTALLATION
INCHES CENTIMETERS INCHES CENTIMETERS
BLANK* 6 15 6 15 REAR 6 15 6 15 PIPING 12 30 12 30 TO P 44 112 OPEN UNROOFED AREA FRONT ALCOVE** ALCOVE** OPEN OPEN
manufacturer's tested values. These are given as minimum values. Where local and national codes apply, and values are different than those listed in Table 2, use the greater value to ensure safe operation.
* Refers to side opposite piping ** A closet with no door (In US-18 in (46 cm) clearance; In Canada-24 in (61 cm) clearance)
2.3.3 Flooring
The heater shall be installed on a level floor of
noncombustible construction or on fire-resistant slabs or arches. Noncombustible flooring is defined as flooring material and surface finish not capable of being ignited and burning and with no combustible materials against the underside. Acceptable materials are those consisting entirely of a combination of steel, iron, brick, tile, concrete, slate, glass or plaster. Do not install the heater directly on a combustible wood or carpet floor without placing a noncombustible platform between the floor and the heater.
The heater can be installed on a combustible floor if a noncombustible base assembly, available from Jandy, is used. See the heater rating plate or the Parts List (Section 11) of this manual for the appropri­ate base part number. Heaters must never be
installed directly on carpeting.
As an alternative to the Jandy noncombustible base plate, in the United States, the National Fuel Gas Code allows a heater to be placed on a combustible surface when there is a platform under the heater made of hollow masonry no less than 4 inches (102 millimeters [mm]) thick, covered with sheet metal at least 24 gauge thick and extending beyond the full
Notes:
1. Blocks must provide solid base and be braced so they cannot slip out of place.
2. Air openings in blocks must be arranged to provide unrestricted opening through entire width or length of base.
Figure 2. Non-Combustible Platform.
width and depth of the heater by at least 6 inches (152 mm) in all directions. The masonry must be laid with ends unsealed, and joints matched to provide free circulation of air from side to side through the masonry (see Figure 2). If the heater is installed in a carpeted alcove, the entire floor of the alcove must be covered by a noncombustible panel.
Do not locate the heater below or adjacent to any doors, glass openings, louvers, grills, etc., which connect in any way with an inhabited area of a build­ing, even though the access might be through another structure (e.g., a garage or utility room). In the United States there must be a minimum of four (4) feet (1.22
2.3.4. Outdoor Installation
Lite2 heaters can be installed in the low-profile top configuration as received from the factory, or with an optional high wind vent cap.
Locate the heater in an open, unroofed area. Do not install the heater under a deck.
m) horizontally or four (4) feet (1.22 m) vertically between the heater exhaust point and any door, glass opening, or gravity inlet to a building. In Canada, the heater must be installed so that the exhaust point of the heater is at least ten (10) feet (3.0 m) from any building opening (see Figure 3).
Model LG Pool and Spa Heater
WARNING
United States
Do not install the heater with the top of the vent assembly within 4 feet (1.22 m) horizontally and 4 feet (1.22 m) vertically of any opening into a building.
Canada
Do not install the heater with the top of the vent assembly within 10 feet (3.05 m) of any opening into a building.
AVERTISSEMENT
Lorsque vous installez l’appareil de chauffage, assurez-vous que l’ouverture d’aération se trouve à un minimum de 10 pieds (3,05 m) de toute ouverture d’un bâtiment.
The top surface of the heater must be at least three(3) feet above any forced air inlet, or intake ducts located within ten(10) feet horizontally.
If the heater is installed under an overhang, there must be a minimum clearance of 5 feet (1.5 m) above the top of the heater and the structure should not overhang the heater more than 12 inches (0.30m). The area under the overhang must be open on three sides. This prevents combustion gases from being diverted into living areas through doors, windows, or gravity inlets.
Page 7
Figure 3. Outdoor Heater Installation.
Ne pas installer ce chauffe-piscine sous une saillie mesurant moins de 5 pi de hauteur. La partie sous la saillie doit être ouverte sur 3 côtés.
If the heater is installed close to a structure, protect it from rain water runoff with rain gutters on the roof or other measures. Do not locate the heater near irrigation sprinkler systems that could spray water on it. Water from sprinklers may cause damage to controls and electronic components.
Avoid locations where wind deflection off nearby structures might cause downdraft conditions. Where downdraft conditions exist, locate the heater at least 3 feet (0.91 m) from vertical surfaces (e.g., nearby buildings and walls). The addition of a vent cap may be necessary.
In Florida it is required that the heater be se­curely fastened to the equipment pad. Use a size 1/4" x 1-1/2" long stainless steel Tapcon® type con­crete screws and washers at each of the four tabs located at the base of the heater. Mounting the appliance in this manner meets the applicable require­ments of the Florida Building Code.
Mounting screws are not provided with this heater. After placing the heater on the equipment pad, drill a hole in the concrete at each of the four tabs on the feet of the heater. (The correct size drill bit is usually provided with the concrete screws when purchased). Place a screw in each of the holes and fasten the heater to the equipment pad (see Figure 4).
Do not over torque the screws.
Figure 4. Anchor Heater To Equipment Pad
2.3.5. Indoor and Outdoor Shelter Installations
An outdoor shelter (Canada only) is an unoccu­pied enclosure which does not communicate directly with occupied areas. All indoor installations and outdoor shelter installations require the addition of a factory approved drafthood. The drafthood must be installed without modification and in accordance with all local, state, provincial and national codes.
Une remise extérieure (au Canada seulement)
est un endroit inoccupé qui ne communique pas directement avec les endroits occupés. Toutes les installations intérieures et remises extérieures exigent l’addition d’une coupe-tirage intérieur approuvée par le manufacturier. La coupe-tirage intérieur doit être installée sans aucune modification et selon les exigences fournies par le manufacturier.
These codes, standards and Water Pik Technolo­gies require that the heater be properly vented as outlined in this manual. Proper ventilation of exhaust and combustion air are essential for the safe and
Page 8
Notes:
1. An Underwriters' Laboratories or equivalent Nationally Recognized Testing Laboratory listed vent cap is required to prevent downdraft and allow the heater to function properly and safely.
2. Use approved roof jack.
Figure 5. Indoor Installation Venting (USA), or Outdoor Shelter (Canada).
Table 3. Air Openings to Outside.
Required Net Free Open Area*
for Combustion Air Openings
Direct from outside Duct from outside
Model in
125 32 (206) 64 (413) 175 44 (284) 88 (568) 250 63 (406) 126 (813) 325 82 (429) 164 (1058) 400 100 (645) 200 (1290)
*Area indicated is for one of two openings; one at floor level and
one at the ceiling, so the total net free area would be double the figures indicated. For special conditions, refer to NFPA54/ANSI Z223.1. In Canada refer to the National Standard CAN/CSA-
B149.1 which differs from this table.
Note: If using screens and/or metal louvers, compensate by adding
50% additional area to each opening
If using wood louvers each opening must be at least four times
the area indicated in the table above.
2
(cm2)in2(cm2)
efficient operation of the heater (See Section 3). An approved draft hood may be purchased from your local Jandy distributor. See Section 11 (Parts List) of this manual for the correct part number for you model and size heater.
In general, these requirements specify that the room in which a heater is installed should be provided with two permanent air supply openings; one within 12 inches (305mm) of the ceiling, the other within 12 inches (305mm) of the floor. All indoor installations must have openings to outside air for combustion, ventilation, and dilution of flue gases from inside the building (see Figure 5 and Table 3). Water Pik Tech­nologies does not recommend indoor installations that do not provide combustion air from outside the build­ing.
All outdoor shelter installations (Canada only) must have uninterrupted openings to outside air for combustion and ventilation. The installation must be in accordance with the latest edition of CAN/CSA­B149.1. Water Pik Technologies does not recommend outdoor shelter installations that depend on internal air for combustion. Combustion air should be ducted to the heater from outside the structure.
Outside Air Supply: When combustion air is supplied directly through an outside wall, each opening should have a minimum free area of one square inch per 4,000 BTU/h (1.2kW) input of the total input rating of all appliances in the enclosed area. If air is provided
through horizontal ducts, each opening and duct must provide one square inch of flow area for each 2000
SECTION 3. Venting
BTU/h (0.6 kW). These requirements are summarized in Table 3. Note that the areas specified are net free areas and should be increased by 50 percent when the openings are covered by screens, louvers, grills or
3.1. Combustion Air Supply
other protective covers (see Figure 5 and Table 3).
The heater location must provide sufficient air supply for proper combustion and ventilation of the surrounding area as outlined in the latest edition of ANSI standard Z223.1 or in Canada, CAN/CSA­B149.1, and any local codes that may be applicable.
Note: In Canada, follow Canadian Standard, CAN/CSA-B149.1 or local codes.
Exhaust Fans or Vents: Any equipment which
Model LG Pool and Spa Heater
exhausts air from the room where the heater is installed can deplete the combustion air supply or reverse the natural draft action of the venting system. This could cause flue products to accumulate in the room. Additional air must be supplied to compensate for such exhaust.
The information in Table 3 is not applicable in installations where exhaust fans or blowers of any type are used. Such installations must be designed by qualified engineers.
If a blower or fan is used to supply air to the room, the installer should make sure it does not create drafts which could cause nuisance shutdowns of the pilot.
The heater must be completely isolated and protected from any source of corrosive chemical fumes such as those emitted by trichlorethylene, perchloroethylene, chlorine, etc.
WARNING
Do not store any chemicals, cleaners, or other corrosive material near combustion air openings or in the room. Avoid locating dryer vents in the vicinity of combustion air openings. Failure to prevent corrosive materials from mixing with combustion air can result in reduced heater life and unsafe heater operation.
AVERTISSEMENT
N’entreposer aucun produit chimique, produit nettoyant ou produit corrosif à proximité des bouches d’air de combustion ou dans la pièce. Éviter de placer des tuyaux de ventilation pour sécheuse à proximité des bouches d’air de combustion. Le fait de laisser des matières corrosives se mélanger à l’air de combustion risque de réduire le cycle de vie de l’appareil de chauffage et de compromettre son fonctionnement.
Page 9
3.2.2. Indoor and Outdoor Shelter Installations
WARNING
Vent pipe diameter must be as required by the National fuel Gas Code ANSI Z223.1 or the Canadian Installation Codes for Gas Appliances CAN/CSA-B149.1. Undersize pipe can result in inadequate venting and oversize pipe can result in vent condensation. In either case the result can be release of combustion products to the indoors. This can cause serious injury or death by carbon monoxide poisoning or asphyxiation.
AVERTISSEMENT
Le diamètre des tuyaux de ventilation doit répondre aux exigences du National Fuel Gas Code ANSI Z223.1 ou du code canadien des installations des appareils à gaz CAN/CSA­B149.1. Des tuyaux trop petits risquent d’entraîner une ventilation inadéquate et des tuyaux trop gros risquent de provoquer une condensation dans les tuyaux. Dans un cas comme dans l’autre, des produits de combustion risquent de s’échapper dans le bâtiment et causer des blessures graves ou l’asphyxie par le monoxyde de carbone.
All indoor installations and outdoor shelter installations require the addition of a factory approved drafthood. The drafthood must be installed without modification.
All vent installations must be made in accordance with all local, state or provincial codes and with:
1. Chapter covering "Venting of Equipment" of the
national Fuel Gas Code, ANSI 223.1 latest
edition , or the applicable provisions of the local
building codes.
3.2 Vent Pipe Sizing and General Installation
3.2.1. Outdoor Installations
For outdoor installations, exhaust venting
considerations will determine the placement of the heater (See Section 2.3.4). If the heater cannot be placed so as to meet the requirements stated in Section
2.3.4, a vent pipe and cap may be added to the heater
to move the exhaust vent opening to a position that complies with the requirements. When the heater is installed in areas of high wind or when unavoidably installed near a vertical obstruction where downdrafting may occur, it may be desirable to add a vent cap directly to the top of the heater. In all cases, vent pipes and caps must be of the same diameter as the exhaust outlet of the heater. Approved vent caps may be obtained through your Jandy distributor.
2. In Canada , CAN/CSA-B149.1.
Avoid long horizontal runs of the vent pipe, and 90° elbows, reductions and restrictions. Horizontal runs should have at least a 1/4 inch rise per foot (20mm per meter) in the direction of flow.
Avoid terminating heater vents near air condition­ing or air supply fans. The fans can pick up exhaust flue products from the heater and return them inside the building, creating a possible health hazard.
Do not locate the vent terminal where flue products could strike against building materials and cause degradation.
Vent opening should be well away from trees or other obstructions that would prevent free air flow to and from vent terminal. Do not terminate the vent under decks, stairways, or car ports.
Be sure to support all venting so that connections
Page 10
will not separate and so that the weight of the vent pipe does not rest on the heater draft hood. All con­nections should be made with rustproof sheet metal screws. Do not weld or fasten the vent pipe to the heater draft hood. The draft hood and heater top must be easily removable for normal heater service and inspection.
The draft hood outlet is to be connected to an unobstructed vent pipe of the same diameter, terminat­ing outside the building. The vent must terminate at least two (2) feet (0.61 m) above the highest point of the roof or other object that is within ten (10) feet (3.05 m) of the vent termination. The vent pipe must have a listed vent cap which allows a full equivalent opening for flue products (see Figure 5). The top of the vent cap must be at least five feet in vertical height above the drafthood outlet.
Type “B” double wall or equivalent vent pipe is recommended. However, single wall metal vent pipe may be used as specified in the latest edition of the National Fuel Gas Code ANSI Z223.1 or in Canada CAN/CSA-B149.1
IMPORTANT NOTE: Do not use sheet metal screws at the snap lock joints of Type B gas vents.
WARNING
The Lite2 pool and spa heaters are designed for use with either natural gas or LP gas. Check the rating plate on the inner panel to be sure that the heater is configured to use the type of gas being supplied. DO NOT
ATTEMPT TO CONVERT THIS HEATER FOR USE WITH ANY OTHER TYPE OF
FUEL.
AVERTISSEMENT
Les appareils de chauffage à Lite 2 pour piscines et cuves thermales sont conçus pour être utilisés avec du gaz naturel ou du gaz de pétrole liquéfié (GPL). Vérifiez l’information inscrite sur la plaque signalétique du panneau intérieur pour vous assurer que l’appareil est configuré pour le type de gaz fourni. NE PAS
ESSAYER DE CONVERTIR CET APPAREIL À UN AUTRE TYPE DE GAZ.
1. Gas piping installation must be in accordance with the latest edition of ANSI Z223.1 and all local codes. In Canada, the installation must be in accordance with CAN/CSA-B149.1 and all local codes that apply.
When venting multiple appliances through one common duct, each appliance must have it’s own vent temperature limit switch. All vent limit switches must be wired in series so as to prevent any appliance from firing in the event of a blocked vent. Refer to ANSI Z223.1 or, in Canada, to CAN/CSA-B149.1 for more information on multiple venting.
3.2.3 Inspection and Replacement of Existing Vent System with New Components
If the Lite2 is being installed to replace an existing pool heater, it is recommended that a new appropriate venting system be installed with the new heater. However, if an existing venting system must be used, be sure to carefully inspect the venting system to ensure that it is in good condition and continues to be appropriate for the Lite2 heater. Replace any parts that are not in good and serviceable condition with new parts before completing the pool heater installation.
SECTION 4. Gas Connections
4.1 Gas Supply and Piping
Review the following general instructions before continuing the installation.
2. Check the gas supply to be sure that it is the same as the gas indicated on the heater’s rating plate. Lite2 LG heaters, as shipped from the factory, are certified to operate within the altitude range indicated on the rating plate. If a field conversion to a different altitude range should be necessary, manifold kits are available for changing the altitude range of the heater. See Table 1 in section 1.7.1 of this manual to deter­mine the correct altitude designation for your heater. Refer to Section 11 “Parts List” to order the correct part number of the manifold kit needed. When changing the altitude range of the heater, be sure to fill out the altitude conversion label, included in the kit. Apply the label on the inner panel of the heater, next to the original rating plate.
CAUTION
Permanent damage to the gas valve will occur if the following procedures are not followed.
ATTENTION
Vous endommagerez la soupape de gaz si vous ne respectez pas les procédures suivantes.
3. Use the figures in Table 4 to size the gas inlet piping from the gas meter to the heater. Check all local codes for compliance before installing the heater.
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