Page 1
A
QUA IT
E
Electronic Chlorine Generator
R
by
®
G
www.goldlinecontrols.com
LDLINE
CONTROLS INC.
888-921-POOL
Page 2
IMPORTANT SAFETY INSTRUCTIONS
When using this electrical equipment, basic safety precautions should always be followed, including the following:
• READ AND FOLLOW ALL
INSTRUCTIONS
• Disconnect all AC power during installation.
• Warning - To reduce the risk of injury, do not permit
children to use this product unless they are closely
supervised at all times.
• A green colored terminal marked "Earth Ground" is
located inside the wiring compartment. To reduce
the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper
wire equivalent in size to the circuit conductors supplying the equipment.
• One bonding lug for US models (two for Canadian
models) is provided on the external surface. To
reduce the risk of electric shock, connect the local
common bonding grid in the area of the swimming
pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than
8 AWG US / 6 AWG Canada.
• All field installed metal components such as rails,
ladders, drains, or other similar hardware within 3
meters of the pool, spa or hot tub shall be bonded
to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG
Canada.
• SAVE THESE INSTRUCTIONS
Page 3
Table of Contents
OPERATIONOPERATION
OPERATION
OPERATIONOPERATION
GeneralGeneral
General.........................................................................................1
GeneralGeneral
Water ChemistryWater Chemistry
Water Chemistry........................................................................1
Water ChemistryWater Chemistry
ControlsControls
Controls.......................................................................................6
ControlsControls
MaintenanceMaintenance
Maintenance.................................................................................8
MaintenanceMaintenance
INSTALLATIONINSTALLATION
INSTALLATION
INSTALLATIONINSTALLATION
MountingMounting
Mounting.......................................................................................9
MountingMounting
PlumbingPlumbing
Plumbing......................................................................................10
PlumbingPlumbing
WiringWiring
Wiring..........................................................................................11
WiringWiring
TROUBLESHOOTINGTROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTINGTROUBLESHOOTING
TroubleshootingTroubleshooting
Troubleshooting.........................................................................13
TroubleshootingTroubleshooting
WARRANTYWARRANTY
WARRANTY
WARRANTYWARRANTY
WarrantyWarranty
Warranty.....................................................................................15
WarrantyWarranty
Aqua Rite® is a registered trademark of Goldline Controls, Inc
AquaLink® is a registered trademark of Waterpik Technologies, Inc.
Page 4
OPERATION
The Aqua Rite® is an automatic chlorine generation system for pool or spa sanitation. The operation requires a low concentration of salt (sodium chloride) in the
pool water. These levels are low enough that it normally will not be tasted. The
Aqua Rite automatically sanitizes your pool by converting the salt into free chlorine
which kills bacteria and algae in the pool. Chlorine will revert back to sodium
chloride after killing bacteria. These reactions will continuously recycle virtually
eliminating the need to add sanitizing chemicals to your pool. The only time you
may need to add more salt to the pool is when water is replenished due to backwashing,
draining, or splashing (not evaporation).
The Aqua Rite is designed to handle the purification needs of most residential swimming pools up to 40,000 gallons (150,000 liters), or the needs of most commercial
pools up to 25,000 gallons (95,000 liters). Check local codes for other restrictions.
The actual amount of chlorination required to properly sanitize a pool varies due to
bather load, rainfall, temperature, and the pool's cleanliness.
Bromine
The system can also be used to produce bromine instead of chlorine. Call Goldline
(888-921-7665) for information regarding bromine generation.
Water Chemistry
The table below summarizes the levels that are recommended by the National Spa
and Pool Institute (NSPI). The only special requirements for the Aqua Rite are the
salt level and stabilizer. It is important to maintain these levels in order to prevent
corrosion or scaling and to ensure maximum enjoyment of the pool. Test your water
periodically. Your Authorized Aqua Rite Dealer (AARD) or most pool stores can
provide you with the chemicals and procedures to adjust the water chemistry. Be
sure to tell the pool store that you are using an Aqua Rite chlorine generator.
1
Page 5
Saturation index
The saturation index (Si) relates to the calcium and alkalinity in the water and is an
indicator of the pool water "balance". Your water is properly balanced if the Si is 0 ±.2.
If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved
into the water. If the Si is above +0.2, scaling and staining will occur. Use the chart
below to determine the saturation index.
Si = pH + Ti + Ci + Ai - 12.1
To ta l
Alkalinity
Ai
.3
.4
.5
.6
.7
.8
.9
Calcuim
Hardness
75 75
100 100
125 125
150 150
200 200
250 250
300 300
400 400
600 600
800 800
-.2
∫C ∫F Ti
12
53
16
60
19
66
24
76
29
84
34
94
39
103
How to use: Measure pool pH, temperature, calcium hardness,
and total alkalinity. Use the chart above to determine Ti, Ci,and
Ai from your measurements. Insert values of pH, Ti, Ci and Ai
into the above equation. If Si equals .2 or more, scaling and
staining may occur. If Si equals -.2 or less corrosion or irritation
may occur.
CORROSIVE SCALING
Ci
1.5 1.9
1.6 2.0
1.7 2.1
1.8 2.2
1.9 2.3
2.0 2.4
2.1 2.5
2.2 2.6
2.4 2.8
2.5 2.9
0.2
2
OK
Page 6
Salt Level
Use the chart on page 4 to determine how much salt in pounds or (Kgs) need to be
added to reach the recommended levels. Use the equations below (measurements
are in feet/gallons and meters/liters) if pool size is unknown.
Gallons
(pool size in feet)
Rectangular
Length x Width x
Average Depth x 7.5
Round
Diameter x Diameter x
Average Depth x 5.9
Length x Width x
Oval
The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppm
being optimal. If the level is low, determine the number of gallons in the pool and
add salt according to the chart on page 4. A low salt level will reduce the efficiency
of the Aqua Rite® and result in low chlorine production. A high salt level can cause
the Aqua Rite® to shutdown and may begin to give a salty taste to your pool (generally, the salt will begin to be tasted at a level of about 3500-4000 ppm). The salt in
your pool/spa is constantly recycled and the loss of salt throughout the swimming
season should be small. This loss is due primarily to the addition of water because
of splashing, backwashing, or draining (because of rain). Salt is not lost due to
evaporation.
Average Depth x 6.7
(pool size in meters)
Length x Width x
Average Depth x 1000
Diameter x Diameter x
Average Depth x 785
Length x Width x
Average Depth x 893
Liters
Type of Salt to Use
It is important to use only sodium chloride (NaCl) salt that is greater than 99% pure.
This is common food quality or water softener salt and is usually available at building supply stores in 40-80 lb. bags labeled "Coarse Solar Salt". It is also acceptable
to use water conditioning salt pellets, however, it will take longer for them to dissolve. Do not use rock salt, salt with yellow prussiate of soda, salt with anti-caking
additives, or iodized salt.
How to Add or Remove Salt
For new plaster pools, wait 10-14 days before adding salt to allow the plaster to
cure. Turn the circulating pump on and add salt directly into the pool. Brush the salt
around to speed up the dissolving process--do not allow salt to pile up on the bottom
of the pool. Run the filter pump for 24 hours with the suction coming from the main
drain (use pool vac if there is no main drain) to allow the salt to evenly disperse
throughout the pool. The salt display may take 24 hours to respond to the change in
salt concentration.
The only way to lower the salt concentration is to partially drain the pool and refill
with fresh water.
Always check stabilizer (cyanuric acid), when checking salt. These levels will most
likely decline together. Use the chart on page 5 to determine how much stabilizer
must be added to raise the level to 80 ppm.
3
Page 7
(398)
267
1013
67
133
63
127
190
57
50
(45) (60)
(68) (90)
(64) (86)
(59) (81)
(55) (77)
(50) (73)
(45)
(41)
(36)
(32)
100
93
87 120
80 113
73 107
67
60
53
47
(23) (30)
47
(42) (57)
(21) (29)
43 60
(39) (54)
(20) (27)
(36) (51)
40
(18) (26)
(33) (48)
37 53
(17) (24)
33
(30)
(15)
(27)
30
(14)
27
(24)
(21)
OK OK OK OK OKOK OKOK OKOK OKOK OK
(12)
23
(11)
OK
(195)
(182) (243)
(170) (231)
(158) (219)
(145) (207)
(133)
(121)
(109)
(97)
(85)
350 467
327 443
303 420
280 397
257 373
233
210
187
163
(159) (211)
(148) (201)
(138) (190)
(127) (180)
(117) (169)
(106)
(95)
(85)
(74)
340
300 400
280 380
260 360
240
220 320
200
180
160
140
(310)
(339)
(363)
(341) (453)
(318) (430)
(295) (408)
(273) (385)
(250)
(227)
(205)
(182)
(159)
700 933
653 887
607 840
560 793
513 747
467
420
373
327
(318) (424)
(297) (403)
(276) (382)
(255) (360)
(233)
(212)
(191)
(170)
(148)
650 867
607 823
563 780
520 737
477 693
433
390
347
303
(297)
(276) (378)
(256) (358)
(236) (337)
(217) (317)
(197)
(177)
(158)
(138)
600 800
560 760
520 720
480 680
440 640
400
360
320
280
(273) (364)
(255) (346)
(236) (328)
(218)
(200) (291)
(182)
(164)
(145)
(127)
550 733
513 697
477 660
440 623
403 587
367
330
293
257
(250) (333)
(233) (317)
(217) (300)
(200) (283)
(183) (267)
(167)
(150)
(133)
(117)
500 667
467 633
433 600
400 567
367 533
333
300
267
233
(227) (304)
(212) (289)
(197) (274)
(182) (258)
(167) (243)
(152)
(136)
(121)
(106)
450 600
420 570
390 540
360 510
330 480
300
270
240
210
(205) (263)
(191) (259)
(177) (246)
(164) (232)
(150) (218)
(136)
(123)
(109)
(95)
400 533
373 507
347 480
320 453
293 427
267
240
213
187
800 1067
750 1000
(364) (484)
747
700 950
(339) (460)
693 960
650 900
(315) (436)
640 907
600 850
(291) (412)
587 854
550 800
(267) (388)
533
500
(242)
480
450
(218)
Gallons and (Liters) of Pool/Spa water
427
373
(194)
(170)
400
350
POUNDS and (Kg) OF SALT NEEDED FOR 32 00 PPM
(136) (181)
(127) (172)
(118) (163)
(109) (154)
(100) (145)
(91)
(82)
(73)
(64)
250 333
233 317
217 300
200 283
183 267
167
150
133
117
(114) (152)
(106) (144)
(98) (137)
(91) (129)
(83) (121)
(76)
(68)
(61)
(53)
227
200
187 253
173 240
160
147 213
133
120
107
93
(91) (123)
(85) (117)
(79) (110)
(73) (104)
(67) (98)
(61)
(55)
(48)
(42)
150 200
140
130 180
120 170
110 160
100
90
80
70
80
60
(27)
100
83
67
(45)
(38)
(30)
2200
67
53
(36)
(30)
(24)
2400
50
40
(23)
(18)
2600
200
(136)
(114)
(91)
233
187
280
400
(127)
(106)
(85)
260
217
173
600
240
(118)
(109)
200
(98)
(91)
(79)
(73)
160
800
320
300
(145)
12,000 14,000 16,000 18,000 20,000 22,000 32,00024,000 34,00026,000 36,00028,000 38,00030,000 40,000
(45000) (52,500) (60,000) (67,500) (75,000) (82,500) (120,000)(90,000) (127,500)(97,500) (135,000)(105,000) (142,500)(112,500) (150,000)
250
267
(121)
10,000
(37,500)
(97)
213
(30,000)
ppm
200
0
8,000
level
Current salt
220
183
147
(100)
(83)
(67)
1000
200
167
133
(91)
(76)
(61)
1200
180
150
120
(82)
(68)
(55)
1400
133
107
160
(73)
(61)
(48)
1600
140
117
93
(64)
(53)
(42)
1800
120
100
80
(55)
(45)
(36)
2000
40
33
27
2800
(9)
20
17
13
3000
OK
Ideal Ideal Ideal Ideal Ideal Ideal Ide alIdeal Ide alIdeal Ide alIdeal Ide alIdeal Ide al
Dilute Dilute Dilute Dilute Dilute Dilute DiluteDilute DiluteDilute DiluteDilute Dilu teDilute Dilute
(8)
OK
Ideal
Dilute
(6)
OK
Ideal
Dilute
3200
3400
3600+
(18)
(15)
(12)
4
Page 8
7.5
(8.0)
(9.2)
17.2
20.0
40,000
(150000)
(8.6)
16.4
18.7
38,000
(142500)
(7.9)
17.4
36,000
34,000
15.2
(135000)
14.0
16.0
(10.5)
(127500)
(7.5)
(9.1)
12.6
15.0
(7.1)
(8.7)
11.8
14.0
(10.1)
(9.6)
(6.7)
(8.2)
10.8
13.0
(9.0)
(6.4)
(7.8)
10.0
12.0
5.2
2.6
(4.5)
(3.0)
(6.0)
10.0
7.0
9.4
(5.7)
6.5
8.7
(5.4)
8.0
6.0
(5.1)
(1.5)
4.8
2.4
(4.3)
(2.8)
(1.4)
4.4
2.2
(4.1)
(2.7)
(1.3)
2.0
4.0
(3.9)
(1.3)
(2.6)
POUNDS and (Kg) OF S TABILI ZER (CYANURIC ACI D) NEEDED FOR 80 PPM
5.5
3.7
7.4
(8.5)
9.2
(7.3)
(9.8)
12.9
11.0
14.7
32,000
(120000)
(8.0)
(9.2)
(6.8)
17.2
20.0
30,000
(112500)
(8.6)
18.7
28,000
(105000)
(7.9)
17.4
26,000
(97500)
(7.3)
16.0
24,000
(90000)
(6.7)
14.7
22,000
(82500)
(6.1)
13.4
20,000
(75000)
Gallons and (Liters) of Pool/Spa water
(5.4)
12.0
18,000
(67500)
(4.9)
10.7
16,000
(60000)
9.4
(4.3)
14,000
(52500)
12.6
15.0
(7.4)
(6.4)
16.4
11.8
14.0
(6.9)
(5.9)
15.2
10.8
13.0
(6.4)
(5.4)
14.0
10.0
12.0
(5.9)
9.2
(5.0)
12.9
11.0
(5.3)
8.4
(4.5)
11.7
10.0
7.5
9.0
(4.8)
(2.2)
10.5
6.7
9.4
8.0
(4.3)
(3.6)
8.2
5.9
7.0
(3.7)
(3.2)
(3.6)
(4.8)
(6.0)
7.5
(5.7)
(5.2)
(4.9)
(4.5)
(4.2)
(3.8)
(3.4)
(3.0)
(2.7)
5.2
(3.4)
(4.5)
10.0
7.0
4.8
9.4
(3.2)
(4.2)
6.5
4.4
8.7
(2.9)
(3.9)
8.0
6.0
4.0
(3.6)
(2.7)
5.5
3.7
7.4
(2.5)
(3.4)
3.1
5.0
6.7
(2.3)
(3.0)
6.0
4.5
(2.7)
(2.0)
2.7
5.4
4.0
(2.4)
(1.8)
3.5
2.4
4.7
(1.6)
(2.1)
0.00.0 0.00.0 0.00.0 0.00.0 0.0
1.8
(2.4)
(1.2)
2.6
(2.3)
(1.2)
2.4
(2.1)
(1.1)
2.2
(2.0)
(1.0)
2.0
(.91)
(1.8)
1.8
(1.7)
(.82)
1.7
(1.5)
(.77)
1.5
3.0
(.68)
(1.4)
1.4
(1.2)
(.64)
1.2
(1.1)
(.54)
)
7.0
5.0
6.0
8.0
12,000
(45000)
(2.7)
(3.6)
(3.2
3.0
2.0
4.0
(2.3)
(1.4)
(1.8)
0.00.0 0.00.0 0.0 0.0 0.0 0.0
1.0
(.91)
(.45)
5.8
4.2
3.3
30 ppm
2.5
1.7
3.3
(2.7)
(2.1)
2.7
(2.3)
(1.8)
40 ppm
2.0
50 ppm
0.8
(1.6)
(1.1)
(.54)
0.7
1.3
(.45)
(.91)
(1.4)
60 ppm
70 ppm
80 ppm
5.0
6.7
(3.7)
(3.2)
(4.3)
10,000
(37500)
4.7
4.0
5.3
(3.2)
(2.7)
(3.6)
8,000
(30000)
Curren t
0 ppm
20 ppm
Stabilizer
10 ppm
Level (ppm)
5
Page 9
Controls
Main Switch
Note: When the Aqua Rite® is being controlled by the optional Jandy AquaLink
RS, the main switch will not funciton.
AUTO: For normal operation, the Main Switch should be left in the AUTO
position. In this position the Aqua Rite will produce chlorine according to the
"Desired Output %" adjustment setting for the entire filtering/pumping cycle.
SUPER CHLORINATE: When you have an abnormally high bather load, a
large amount of rain, a cloudy water condition, or any other condition which
needs a large amount of purification to be introduced, put the Main Switch in the
SUPER CHLORINATE position. This electronically “super chlorinates” (shocks)
the water for 24 hours (filter pump must be on during this time) or until the
power has been turned off, whichever comes first. At the end of the super chlorinate time, be sure to put the switch back into the AUTO position.
OFF: The OFF position prevents the Aqua Rite from energizing the electrolytic
cell. In this position there is no chlorine generation. NOTE: To service any of
the pool equipment or the Aqua Rite, turn the power off at the circuit breaker.
Indicator LED's
POWER When illuminated, the Aqua Rite has input power.
GENERATING This LED is on steady during normal operation. When flash-
ing, the pool water is too hot or cold to operate.
SUPER CHLORINATE Illuminates during Super Chlorination. See description above.
®
AQUALINK RS When illuminated, indicates that the Jandy AquaLink RS is
controlling the Aqua Rite--the main switch and "Desired Output %" adjustment
are in-active. When flashing, the AquaLink RS is in SERVICE or TIME-OUT
mode and the Main Switch and "Desired Output %" adjustment are active.
NO FLOW When illuminated, the flow switch has detected no water flowing
and the Aqua Rite has stopped generating chlorine. A flashing LED indicates a
15-60 second time delay period.
LOW SALT When flashing, the salt level is low (below 2700ppm) and Aqua
Rite is generating at low efficiency. When illuminated steady, the salt level is
too low and Aqua Rite has shut down. Before adding large quantities of salt, it is
advisable to have your salt level professionally checked.
HIGH SALT When flashing, the salt level is high (above 4000ppm) but Aqua
Rite will continue to operate. When illuminated steady, the salt level is too high
and Aqua Rite has shut down.
INSPECT CELL A flashing indicator signifies that either the cell efficiency is
reduced or that it is time for regularly scheduled cell inspection. In either case,
inspect cell and clean if necessary. When illuminated steady, cell efficiency is
greatly reduced and the Aqua Rite® has stopped producing chlorine. Inspect,
clean or replace if necessary.
6
Page 10
"Desired Output %" adjustment knob
The "Desired Output %" adjustment knob is located in the lower center of the Aqua
Rite control panel. This setting is used to control the amount of chlorine the Aqua
Rite generates. Raise this setting to increase chlorine level and lower it to decrease
chlorine level. Note: The "Desired Output %" adjustment will not function when
the Aqua Rite is being controlled by the optional Jandy AquaLink RS.
Salt Display
The Salt Display shows the current salt concentration of the pool water. Readings
are in ppm (parts per million). Refer to the Water Chemistry section for recommended salt levels as well as how to add/remove salt.
The factory default display is in English units (ppm). If Metric units (grams per
liter) are preferred, push the small button next the the display once. The display will
now show the pool temperature. With the temperature displayed, move the main
switch from AUTO to SUPER CHLORINATE and back to AUTO. The temperature
display will instantly switch to Celsius and the salt display will switch to grams/liter.
Repeat this process to switch back to English units. (ppm and Fahrenheit)
Operation
Assuming that the water chemical levels are in the recommended range, there are
three factors that you can control which directly contribute to the amount of chlorine
the Aqua Rite will generate:
1. filter time each day (hours)
2. the "Desired Output %" setting
3. the amount of salt in the pool
The filter pump timer should be set so that all of the water in the pool passes through
the filter each day. For pools with high chlorine demand, the timer may have to be
set longer to generate enough chlorine.
To find the optimum "Desired Output %" setting, start at approximately 50%. Test
the chlorine level every few days and adjust the dial up or down accordingly. It
usually takes 2-3 adjustments to find the ideal setting for your pool/spa and after
that, it should only take minor, infrequent adjustments. Because the chlorine demand of the pool increases with temperature most people find they have to adjust the
dial up at the peak of the summer and down during the colder periods. The Aqua
Rite automatically stops generating when the pool water temperatures drops below
50º F. This is usually not a problem because bacteria and algae stop growing at this
temperature. You can override this low temperature cutoff by switching to SUPER
CHLORINATE for a day.
Prevent over-chlorination during cold weather: Check chlorine levels periodically.
Most pools require less chlorine during cold weather and the “Desired Output %”
dial should be turned down accordingly.
When using the optional Jandy AquaLink® RS control:
The Jandy AquaLink RS is a multifunction pool controller and can fully control the
function of the Aqua Rite chlorinator. The "AquaLink RS" LED on the Aqua Rite
chlorinator will be illuminated when Jandy AquaLink RS is in control. Adjustment
of the Aqua Rite output % and also Superchlorination can be controlled from the
main menu of the Jandy AquaLink RS. Refer to the AquaLink RS instructions for
more information. The Aqua Rite salt display and LED indicators operate as normal, but the main switch and "Desired Ouput %" dial are disabled.
7
Page 11
Maintaining the Aqua Rite System
To maintain maximum performance, it is recommended that you open and visually
inspect the cell every 3 months or after cleaning your filter. The Aqua Rite® will
remind you to do this by flashing the "Inspect Cell" LED after approximately 500
hours of operation. After you inspect the cell (and clean, if necessary) press the
small "diagnostic" button next to the display for 3 seconds to stop the flashing "Inspect Cell" LED and start the timer for the next 500 hours.
The Aqua Rite electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic. In most cases this self cleaning action will keep the cell working at optimum efficiency. In areas where water is hard (high mineral content) and
in pools where the water chemistry has been allowed to get "out of balance", the cell
may require periodic cleaning. The "Inspect Cell" LED will indicate if cell efficiency is decreased and servicing is necessary. If the "Inspect Cell" LED remains on
after a thorough cleaning, the cell may be worn and require replacement.
Servicing and Cleaning the Aqua Rite cell
Turn off power to the Aqua Rite before removing the electrolytic cell. Once removed, look inside the cell and inspect for scale formation (light colored crusty or
flaky deposits) on the plates and for any debris which has passed through the filter
and caught on the plates. If no deposits are visible, reinstall. If deposits are seen, use
a high pressure garden hose and try to flush the scale off. If this is not successful, use
a plastic or wood tool (do not use metal as this will scratch the coating off the plates)
and scrape deposits off of plates. Note that a buildup on the cell indicates that there
is an unusually high calcium level in the pool (old pool water is usually the cause). If
this is not corrected, you may to have to periodically clean the cell. The simplest
way to avoid this is to bring the pool chemistry to the recommended levels as specified.
Mild Acid Washing: Use only in severe cases where flushing and scraping will not
remove the majority of deposits. To acid wash, turn off power to Aqua Rite. Remove cell from piping. In a clean plastic container, mix a 4:1 solution of water to
muriatic acid (one gallon of water to one quart of muriatic acid). ALWAYS ADD
ACID TO WATER - NEVER ADD WATER TO ACID. Be sure to wear rubber
gloves and appropriate eye protection. The level of the solution in the container
should just reach the top of the cell so that the wire harness compartment is NOT
submerged. It may be helpful to coil the wiring before immersing the cell. The cell
should soak for a few minutes and then rinse with a high pressure garden hose. If any
deposits are still visible, repeat soaking and rinsing. Replace cell and inspect again
periodically.
Winterizing
The Aqua Rite electrolytic cell and flow detection switch will be damaged by freezing water just as your pool plumbing would. In areas of the country which experience severe or extended periods of freezing temperatures, be sure to drain all water
from the pump, filter, and supply and return lines before any freezing conditions
occur. The electronic control is capable of withstanding any winter weather and
should not be removed.
Spring Start-up
DO NOT turn the Aqua Rite on, until the pool water chemistry has been brought to
the proper levels. This information can be found on page 1.
8
Page 12
INSTALLATION
Installation must be performed in accordance with Local and NEC codes.
ELECTRONIC CHLORINE GENERATOR
120/240 VAC
POWER
LDLINE
G
CONTROLS INC.
TO
SPA
FROM
POOL
FROM
SPA
TO
POOL
Preparing Pool/Spa Water
Refer to page 1 for recommended chemical levels. The pool's chemistry must be
balanced BEFORE activating the Aqua Rite®. NOTE: If the pool does not have new
water, add 1 quart of metal remover and 1 quart of non-copper based algaecide to the
pool, per manufacturers instructions. This ensures a quick, troublefree transfer to
the Aqua Rite system.
Mounting the AquaRite Control
The Aqua Rite is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft horizontal distance (or more, if
local codes require) from the pool/spa.
The control is designed to mount vertically on a flat surface with the knockouts
facing downward. Because the enclosure also acts as a heat sink (disperses heat
from inside the box), it is important not to block the four sides of the control. Do not
mount Aqua Rite inside a panel or tight enclosed area.
9
Page 13
Plumbing
Ensure that the Aqua Rite® installation does not constitute a cross connection with
the local potable water supply. Consult local plumbing codes.
The flow switch and cell should be plumbed in the return line to the pool/spa. The
preferred installation is after (downstream) all the pool equipment (filter, heater,
solar, etc.). The electrolytic cell and flow switch tee fitting are designed to be plumbed
into 2" PVC pipe. Adapters (not included) can be used for systems with 1½" plumbing.
For proper plumbing, refer to the overview diagram on page 9. Alternate configurations #1 shows the flow switch can also be in front of the cell. Configurations #2 and
#3 allow for chlorination of both the pool and spa during spa spillover operation, but
prevent overchlorination of the spa during "spa only" operation. Never use configuration #4.
1
12î
min
12î
min
3
Flow Switch: IMPORTANT: There must be at least a 12" (30cm) straight pipe
run before (upstream) the flow switch. If the switch is plumbed
after the cell, the cell can by counted as the 12" of straight pipe.
To ensure proper operation, verify that the arrow on the flow
switch (located on top of gray hex) points in the direction of water flow.
2
4
Electrolytic Cell: Install using the unions provided. Tighten unions BY HAND
for a watertight seal. For pool/spa combination systems with
spillover, use configurations #2 or #3 above to allow chlorination of both the pool and spa during spillover but preventing
overchlorination when operating the spa only.
10
Page 14
Wiring
Power must be shut off at the circuit breaker before performing any wiring. Be sure
to follow Local and NEC electrical codes. To provide safe operation, the Aqua Rite
must be properly grounded and bonded.
Input Power For stand alone operation:
Wire the Aqua Rite to the LOAD SIDE of the filter pump timer. It is very important
that the Aqua Rite is powered only when the pump is running.
Refer to the wiring label on the Aqua Rite as well as the diagram below to determine
correct wiring connections. The Aqua Rite is shipped from the factory with the
configuration jumpers in 240VAC position. If using 120VAC, move the jumpers as
shown below. For Canadian models, the Aqua Rite should be connected to a circuit
protected by a class A ground fault interrupter. Be sure to connect the ground wire
to the green ground screw terminal located on the bottom of the enclosure.
TYPICAL 240 VAC WIRING
TIMECLOCK
SUBPANEL
LINE LOAD
AQUA
RITE
GND
120 VAC
AQUA
RITE
GND
®
PCB
GROUND
PUMP
Note: Wire the pump directly to the timeclock--do not use the Aqua Rite as a junction box.
BONDING
LUG
BONDING
LOOP
IMPORTANT:
MOVE JUMPERS
TO POSITIONS SHOWN
PCB
Bonding:
A lug used for bonding is attached to the bottom of the Aqua Rite enclosure (see
diagram below). The Aqua Rite must be bonded with an 8 AWG copper wire (6
AWG Canada) to the pool bonding system.
Electrolytic Cell and Flow Switch:
The electolytic cell and flow switch cables are terminated with connectors which
plug into the Aqua Rite, for easy attachment and removal. The door of the Aqua Rite
must be open to access the cell cable connector. The flow switch plugs into a connector (similar to a telephone jack) located outside, on the bottom of the enclosure.
Refer to the diagram below for the location of these connections.
Flow switch connector
Cutout for
cell cable
Bonding lug to
pool bonding system
20 Amp Slow Blow Fuse
11
Page 15
Input Power for use with Jandy AquaLink® RS:
Wire the AquaRite® DIRECTLY to 120/240VAC power (not through timer or relay).
JANDY
AQUALINK RS
(120 VAC)
AQUA RITE
(240 VAC)
AQUA RITE
(120 VAC)
SUBPANEL
GND GND
NEUTRAL
GROUND
PCB
BONDING
LOOP
PCB
BONDING
LOOP
Optional Jandy AquaLink RS:
The Jandy AquaLink RS and Aqua Rite use a 4 wire connection to communicate and
can be wired up to 500' apart. Any outdoor rated 4 conductor cable can be used.
Locate appropriate screw terminals on the circuit board according to the diagram
below (screw terminals are removable to aid in installation). IMPORTANT: Attach
wires to like numbered screw terminal on both the Aqua Rite and AquaLink RS as
shown in the diagram below. Refer to Jandy's instructions for proper wire connection to the AquaLink RS.
GREEN
4
YELLOW
3
BLACK
2
RED
1
Jumper Installed
For Master
(Factory Default)
Jumper Removed
For Slave(s)
Additional
Aqua Rite(s)
(if required)
Jandy
In-House
Controller
Jandy
Power Center
Aqua Rite
(Master)
Aqua Rite
(Slave)
Notes:
1. Never put more than 2 wires on a single terminal. Use the optional Jandy multiplex PCB if necessary.
2. There must be only 1 "master" unit. All other Aqua Rite units must be configured as "slaves".
12
Page 16
Troubleshooting
Visit www.goldlinecontrols.com for helpful information on operation, maintenance
and troubleshooting your Aqua Rite® Electronic Chlorine Generator. You may also
call for technical assistance at 888-921-POOL. Technicians at the factory are available from 8:00 AM to 8:00 PM Eastern Standard Time, Monday through Friday. Be
sure to have the following information when you call:
1. Model and Serial # of control and cell
2. Date of installation
3. Installing Company or Dealer
4. Salt level
Diagnostic Displays
Sequential pushes of the small "diagnostic" button next to the LCD display will
cause the Aqua Rite to display the following information:
1. Pool temperature (xx degrees Fahrenheit or Celsius)
2. Cell voltage (typically 22.0 to 25.0 volts when chlorine is being generated, other-
wise 30-35V)
3. Cell current (typically 4.50 to 7.80 amps when chlorine is being generated, other-
wise 0 amps)
4. Desired Output % ("0P" -- "100P" depending on knob position or input from
Jandy AquaLink RS)
5. Instant salinity ( -xxxx ppm or -x.xx grams/Liter)
6. Product name sent to the Jandy AquaLink RS display ("AL-0" which signifies
"Aqua Rite")
7. Software revision level (r1.xx)
On the 8th push of the button the display will revert back to the default salt display.
Also, if the button is not pushed for 30 seconds, the display will revert back to the
standard salt display.
Common Problems and Solutions
1. "Power" LED not on
Check to make sure either 120VAC or 240VAC input power is connected to the
proper screw terminals at the Aqua Rite control. Verify input voltage with a voltmeter. If there is input power, the fuse may have blown. The Aqua Rite is protected by
a 20 amp slow blow fuse located on the bottom of the enclosure, next to the wiring
knockouts.
2. "Generating" LED flashing
The temperature of the pool water is too high or low to operate. You can override
this by switching the main switch to SUPER CHLORINATE. The Aqua Rite will
run at maximum output for the remainder of the current pump cycle or 24 hours,
whichever comes first.
3. "No Flow" LED illuminated
The Aqua Rite has sensed a no flow condition and has stopped generating chlorine.
Check that the flow switch is plugged into the connector on the bottom of the control
unit and that the wire is not cut or damaged. Make sure you have at least 12" of
straight pipe before the flow switch. If there is adequate flow and the LED is still on,
check that the arrows on the flow switch (on top of hex) are pointing in the direction
of flow.
13
Page 17
4. "Low Salt" LED illuminated or flashing
Check salt level in pool/spa. If salt level is low, add salt according to chart on page
4. Before adding large quantities of salt, it is advisable to have your salt level
professionally checked.
5. "High Salt" LED illuminated
Check salt level in pool/spa. If salt level is too high, lower salt level by draining
some of the pool water out of the pool and replace with fresh water. Continue until
the salt concentration is at recommended levels.
6. "Inspect Cell" LED flashing
Inspect and clean cell according to directions on page 8. When done, press the
"diagnostic" button for 3 seconds to stop the "Inspect Cell" LED flashing.
7. "Inspect Cell" LED illuminated
Remove and inspect the cell for scale. If the cell is scaled, follow the directions on
page 8 for cell cleaning. If the pool has the proper amount of salt and the "Inspect
Cell" LED is still illuminated, the cell may be worn and need replacement.
8. Possible causes of little or no free chlorine residual
- Aqua Rite® switch in OFF position.
- Desired Output % adjustment setting is too low.
- Low stabilizer (Cyanuric Acid).
- Filter pump time too short (8 hours for average size pools, more for large pools)
- Salt level too low (below 2500 ppm, Low Salt LED on).
- Salt level too high (High Salt LED on).
- Very warm pools increase chlorine demand--increase Output %, or filter run time.
- Cold water (below 50F) causes AquaRite to stop generating (Generating LED
flashing).
- Excessive scaling on cell.
- High level of Nitrogen in pool water.
- "Yellow Out" or similar treatment recently used. Some yellow algae treatments
will use chlorine at a very high rate and deplete the residual free chlorine. Manually shock the pool if indicated in the directions on the algae treatment. It still may
be a matter of days before the pool returns to "normal" and chlorine tests will show
the desired 1-3ppm free chlorine reading.
14
Page 18
Aqua Rite® & Aqua Trol® Limited Warranty
This warranty statement is applicable to all Aqua Rite and Aqua Trol units with product date
codes of January 1, 2002 and after, and supersedes all warranty statements dated prior to
January 1, 2002. This Limited Warranty applies only to Aqua Rite and Aqua Trol Electronic
Chlorine Generators. Refer to the appropriate limited warranty statement for all other Goldline
Controls products.
When installed on private, single-family residential swimming pools or spas within the
USA and Canada
Goldline Controls, Inc. (Goldline) warrants Aqua Rite and Aqua Trol to be free from defects
in material or workmanship, under normal use and service on private, single-family residen-
tial swimming pools within the USA and Canada for five years from date of the initial
system installation, provided it is installed in accordance with the installation instructions and
specifications. If written proof of the date of the initial system installation is not provided to
Goldline, the manufacturing datecode on the Aqua Rite and Aqua Trol electronics unit will be
the sole determinant of the date of the initial system installation.
If a product is defective, in workmanship or materials and is removed within 3 years (36
months) after the date of
Controls will, at it’s option, either repair or replace the defective product and return it freight
prepaid. For years 4 and 5, Goldline will, at it’s option, either repair or replace the defective
product and will charge 60% of the current list price for such repairs or replacements, plus
shipping charges. Goldline will not assume any of the cost incurred in removal or reinstallation of the product.
When installed on all other pools or spas
The Limited Warranty for all other pools, including but not limited to commercial pools,
public pools, and pools located outside the USA and Canada, is one year from date of the
initial system installation, provided it is installed in accordance with the installation instructions and specifications. If written proof of the date of the initial system installation is not
available, the manufacturing datecode on the Aqua Rite and Aqua Trol electronics unit will be
the sole determinant of the date of the initial system installation.
If a product is defective, in workmanship or materials and is removed within 1 year (12 months)
after the date of the initial system installation, and is returned freight prepaid, Goldline will, at
it’s option, either repair or replace the defective product and return it freight prepaid. Goldline
will not assume any of the cost incurred in removal or reinstallation of the product.
Replacement parts
If a purchased replacement part is defective, in workmanship or materials and is removed
within 1 year (12 months) after the date of purchase, and is returned freight prepaid, Goldline
will, at it’s option, either repair or replace the defective purchased part and return it freight
prepaid.
Warranty exclusions
1. Material supplied or workmanship performed by others in the process of installa-
tion
2. Damage resulting from improper installation.
3. Problems resulting from failure to operate the products in accordance with recom-
mended instructions contained in product’s owners manual.
4. Problems resulting from failure to maintain pool water chemistry in accordance
with recommended levels.
the initial system installation and is returned freight prepaid, Goldline
15
Page 19
5. Problems resulting from installing less than one Aqua Rite unit per 40,000 gallons
6. Problems resulting from tampering, accident, abuse, negligence, unauthorized
The express warranty above constitutes the entire warranty of Goldline Controls, Inc with
respect to the Aqua Rite and Aqua Trol products and IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING A WARRANTY OF
FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL GOLDLINE
CONTROLS, INC. BE RESPONSIBLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER.
No wholesaler, agent, dealer, contractor, or other person is authorized to give any warranty
on behalf of Goldline Controls, Inc. This warranty is void if the product has been altered in
any way after leaving the factory.
(25,000 gallons commercial/public pools) or one Aqua Trol unit per 18,000 gallons
of pool water.
repairs or alterations, fire, flood, lightning, freezing, external water, war, or acts
of God.
16
Page 20
ELECTROLYTIC CHLORINE GENERATOR
BASIC POOL MAINTENANCE REQUIREMENTS
TEST IDEAL RANGE ADJUSTMENT REQUIRED
Free Chlorine 1.0 - 3.0 ppm Turn output dial up to increase,
WEEKLY
pH 7.2 - 7.6
down to decrease -OR- increase
or decrease pump filtration time.
Too high - add muriatic acid
Too low - add soda ash.
Alkalinity 80 - 120 ppm
MONTHLY
Salt 2700 - 3400 ppm Add salt as required to increase.
Stabilizer 60 - 80 ppm Add cyanuric acid to increase.
Calcium 200 - 400 ppm Add calcium to increase.
QUARTERLY
Electrolytic Cell inspect & clean Refer to section in manual.
Add baking soda to increase.
Add acid as required to decrease.
Drain and add water to decrease.
Questions?
Refer to www.goldlinecontrols.com for latest manual
revisions, additional information and helpful service. Or, you
may visit your local Authorized Aqua Rite Dealer or call 888-921-
POOL (7665) for assistance.
G
LDLINE
CONTROLS INC.
East Greenwich, RI 02818 USA
092009a
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