Water Inc WI-BG-PURE User Manual

Model: WI-BG-PURE
BG-Pure
OWNER’S GUIDE
ADVANCED REVERSE OSMOSIS
WATER FILTER SYSTEM
by WQA against NSF/ANSI 58 for the reduction of TDS: 4VTFC25G-PB
Please fill in the following information and retain for reference:
Model Number: WI-BG-PURE
Serial Number: _____________________________________
Date Purchased: ____________________________________
Date Installed: ______________________________________
I
INTRODUCTION
Congratulations, on the purchase of your new Body Glove Advanced Rev erse Osmosis Water Fi lter Sy stem. With proper care and regular maintenance, your new system will provide many years of service, delivering great tasting water.
Please take a few moments to review the contents of the Body Glove Reverse Osmosis System and this manual before proceeding with the installation and use of the system. Some important items to review are:
o Check all components for any damage caused in shipment. Also, take a quick inventory of all items supplied to ensure
none are missing. A checklist in the next section will assist you with identifying these items.
o Ensure that the reverse osmosis system and storage tank will easily fit into th e desi red l ocatio n. Thi s reve rse osmosi s
system and tank needs to be accessed for regular maintenance, good accessibil ity is a n impor tant t ip to keep in mind.
o Read all CAUTIONS and NOTES contained within this manual. They provide valuable installation tips and advice on
how to properly install and maintain your Body Glove Reverse Osmosis Drinking Water System.
The water produced by the reverse osmosis (RO) process can be used for many purposes around the home and office.
o Drinking Water - keep a container of RO water in the fridge to enjoy the clean, fresh taste of purified water.
Alternatively, take it directly from the faucet dispenser.
o Ice Cubes - use RO water to fill ice cube trays. Ice cubes made from RO water are typically clearer and better
tasting than ice made from non-filtered tap water.
o Automatic Ice Makers - a water line from the RO system can be plumbed to refrigerators with automatic
icemakers. Additional accessories required to complete this connection are not included. Please consult the refrigerator manufacturer’s owner’s manual for this type of installation.
o Kettles and Coffee Makers - tap water eventually causes films and scale in these devices that is difficult to clean
without the use of special cleansers. RO water is very low in dissolved minerals content, greatly reducing the tendency of scale buildup.
o Cooking - use RO water for food preparation and any recipe that calls for water. o Washing Fresh Fruit & Vegetables - prevent tap water minerals from being deposited onto food to maintain
freshness and to prevent off-tastes.
o Family Pets – Allow your pets to enjoy the same great tasting water you do. o Irons & Steamers - prevent mineral buildup in household and office appliances that use water and eventually
build up with scale when using non-filtered tap water.
Now you can enjoy all the benefits of great tasting water supplied by your Body Glove reverse osmosis drinking water system.
II

BG-PURE SYSTEM CONFIGURATION

Table 1
Storage
Liters (gal)
Daily
(G/day)
Smartap®
Button

CONDITIONS FOR USE

Table 2

Source Water Supply Profile

Chemical Parameters

Max mg/L
Community/Private
Chlorinated/Non-Chlorinated
Hardness (CaCO3 )
<350 (20 gpg)
(5)
Temperature
4°-38° C (40°-100° F)
Manganese (Mn)
<0.05
pH Range
3.0 - 11.0
Hydrogen Sulfide (H2S )
0.00
Maximum TDS Level
2000 mg/L
Residual Chlorine (Cl2)
<2.0
Turbidity**
<1.0 NTU
** Nephelometric Turbidity Unit

OPTIONS AND ACCESSORIES

PRODUCT WATER FAUCETS

BOOSTER PUMP
Model 4VTFC25G-PB is tested and certified by WQA against NSF/ANSI 58 for the reduction of TDS
CERTIFIED CONTAMINANT REDUCTION PERFORMANCE
The following Body Glove BG-PURE Reverse Osmosis System conforms to NSF/ANSI 58 for the specific performance claims as verified and substantiated by test data.
Model
Description
4VTFC25G-PB Plastic/Metal 4 7.19 (1.9)
Storage
Tank
# of
Vessels
Tank
Capacity
Vessel 1 Vessel
Sediment
Filter
Carbon
Filter
2
Vessel 3 Vessel
(1)
TFC
Membrane
Carbon
Filter
4
Production
(2)
Rate
L/day
29.1 (7.7) 8.2 18
Efficiency
(3)
Rating
%
Recovery
Rating
(6)
Monitor
(4)
%
Push
The manufacturer teste d higher efficiency and recovery rati ngs using the 25 GPD TFC membranes wi th the Body Glove BG-Pure. Stringent NSF/ANSI 58 testing criteria reported lower efficiency and recovery ratings, representing the wors t case tested scenarios. Under surrogate testing, using a storage tank with backpressure, the TDS reduction effici enc y percentage averaged 95% and the recovery rating percentage averaged 28.5% based on manufacturer test data.
Feed Water Pressure
Maximum SDI***
NOTES:
1. TFC refers to reverse osmosis membranes constructed from a THIN FILM COMPOSITE.
2. The daily production rate is the volume of product water produced by the system per day and is determined by testing in ac c or danc e with the procedure outlined in NSF/ANSI Standard 58.
3. System’s Efficiency rating as verified by test ing in ac c or danc e with NSF/ANSI standard 58. Efficiency rating means the percentage of the influent water to the system that is available to the user as reverse osmosis treat ed water under operating conditions that approx im ate typical daily usage.
4. System’s Recov er y rating as verified by testing in accordance with NSF/ANSI Standar d 58. System’s Recovery rating means the percentage of the influent water to the membrane portion of t he s ystem that is available to the user as r ev er s e os m os is treated water when the system is operated without a s torage tank or when the storage tank is bypassed.
5. PRESSURE REGULATOR IS RECOMMENDED FOR FEED WATER PRESSURES EXCEEDING 552 kPa ( 80 ps i).
6. SMARTAP® PUSH BUTTON MONITOR. Indicator lights located on the module cover report syst em s tatus.
242-690 kPa (35-100 psi) Iron (Fe ) <0.1
<4.0
*** Silt Density Index: Value stated in SDI units.
Faucets will be supplied as Air Gap.
A booster pump may be used if system pressure is below 242 kPa (35 psi).
Pump should be placed near RO Module and installed in feed wat er line jus t
before it enters Module.
III
REVERSE OSMOSIS SYSTEM
Item
Description
Part No.
1
4 Vessel Module, With Quality Monitor
Fig 8
MEMBRANE AND FILTERS
5
Carbon Post Filter
41400009
FLOW RESTRICTOR TUBING
25 GPD
40600040
PRODUCT WATER FAUCETS
Item
Description
Part No.
8
Connector, Faucet 3/8” x 7/16”
INSTALLATION KIT
n/s
Elbow, Stem ¼” (2 each)
33501064
n/s
Safety Clip 3/8”
92346
GENERAL INFORMATION
This Owner’s Guide covers all components that may be included with a syst em. Information relating t o any component that is NOT included with your
system may be disregarded.

SYSTEMS WITH AIR GAP FAUCET, MODEL WI-BG-PURE

7
Chrome-Plated Metal, Air Gap
2
Reverse Osmosis TFC Membrane 25 GPD, Yellow Casing, Black Tape
3
Sediment Filter
4
Carbon Pre-Filter
6
Flow Restrictor Tubing
33001068 41400008 41400009

Complete Kit

9 10 11 12 13 14 n/s n/s
n/s n/s n/s
n/s - not shown
Supply Valve, Saddle-Tapping Drain Clamp, Saddle Clamp, Air Gap, 3/8” Tubing, 3/8”, Red Tubing, 3/8”, Blue Tubing, 3/8”, White Tubing, 1/4", White Screw, Mounting Bracket ( 2 eac h) Elbow, Stem, 3/8” (2 eac h)
Owner’s Guide Kit, O-Rings, Collets, QC ¼” & 3/8” Safety Clip 1/4”
Figure 1.A: Component* and Interconnection Locators, Model WI-BG-PURE
*Replacement parts can be obtained from Water, Inc. Refer to the service information on the last page of this manual.
92192, Fig 7
92407
92276 92160 87604
87600 115207 115200
32701006 33501071
36101291
92166
96345
IV
PRODUCT WATER
STORAGE TANK

PRODUCT WATER STORAGE TANK

Item

Description
Part No.
GENERAL INFORMATION
1 2 Storage Tank Assembly, Metal

Figure 1.B: Product Water Storage Tank.

Ball Valve, 3/8”
92342/92294
33503601
1

READ THIS ENTIRE INSTALLA TION AND SERVICE GUIDE BEFORE BEGINNING I NSTALLAT ION

The Body Glove RO operator may perform the periodical water test using the Smartap® Water Quality Monitor.

COMPONENT LOCATION REQUIREMENTS

Table 3

PRODUCT WATER FAUCET

Make sure underside of location is free of obstructions.

REVERSE OSMOSIS MODULE

location within 15 feet of source water supply and faucet.
Tubing length between components should be kept to a minimum, avoiding sharp bends or kinks.
HOLD THE MODULE BY THE FILTER HOUSINGS WHEN PICKING UP OR CARRYING UNIT.
WITHOUT ADEQUATE DISINFECTION BEFORE OR AFTER THE SYSTEM.

BODY GLOVE RO MAINT ENANCE REQUIREMENTS

Table 4
Service Requiremen t s
Recommended Servi ce Intervals
To insure the syst em oper ates at its optimum level, certain routine
Replace filters as required or every 6 to 12 months
Maximum recommended service life for membr ane is 60 m onths.

INSTALLATION REQUIREMENTS

The Body Glove Reverse Osmosis (RO) Drinking Water System has been designed for ease of installation and serviceability and is constructed with the finest materials available. Using these instructions and paying close attention to the parameters outlined within "CONDITIONS FOR USE" detailed on Page II will ensure a successful installation.
The Body Glove System must be installed in accordance with applicable city, state, provincial and local plumbing codes. To ensure the system continues to operate at its optimum level, it is necessary to use a routine maintenance and
replacement schedule (See table 4 below). The frequency at which filters must be changed will depend on the quality of feed water supply and the level of system usage.
The Body Glove RO system contains replaceable filter components critical to the efficiency of the system. Replacement of the reverse osmosis filter components should be with one of identical specification, as defined by Water, Inc. to assure the same efficiency. Product water shall be tested periodically to verify the system is performing properly.
All state , provincial and local government codes regarding installation of these devices must be observed.

PREPARATION

1. Check that all appropriate components are packed with your system (Figures 1.A. and 1.B., pgs. III & IV).
2. Determine location for RO component installation. Two requirements for consideration are: access to cold water supply line and household sink drainpipe. Specific requirements are detailed in Table 3.
Faucet may be installed in any convenient location.
Module may be installed under sink or in any convenient

STORAGE TANK

Tank may be placed in any space within 15 feet of faucet, generally under kitchen sink or in an adjacent unused cabinet.
DO NOT PLACE MODULE WHERE IT WILL BE EXPOSED TO FREEZING AND/OR DIRECT SUNLIGHT.
MODULE MUST BE EASILY REMOVABLE FOR PERFORMANCE OF ROUTINE MAINTENANCE.
Mount Module on side of cabinet using bracket (attached to Module) and two screws provided in the Installation Kit.

NOTE

THIS BODY GLOVE DRINKING WATER SYSTEM IS FOR USE ON POTABLE WATER SUPPLIES ONLY.
SOURCE WATER EXCEEDING CHEMICAL PARAMETERS REQUIRES PRE-TREATMENT.
CAUTION
DO NOT USE WITH WATER THAT IS MICROBIOLOGICALLY UNSAFE OR OF UNKNOWN QUALITY
maintenance must be performed. Frequency of maintenance performance
will depend on feed water quality and lev el of system usage.
CLEAN: Eac h time filters are replaced
SANITIZE: At least once a year and each time membrane is replaced.
Replace membrane as required based on Smartap
Water Quality Monitor indication or periodic TDS r ejec tion tests.
depending on feed water quality.
®
2
SMARTAP® WATER QUALITY MONITOR
The Body Glove Reverse Osmosis System incorporates a proven performance indicator. Our patented Smartap® Water Quality Monitor uses dual probe LOGIC PULSE MEMORY technology to accurately indicate mem brane perf orm ance. A s plit-second power pulse compares the feed water Total Dissolved Solids (TDS) level with that of the product water. Then, by reversing the polarity of the electronic pulse, the probes are cleaned and kept f ree of c hem ical plating. A nine-volt alk aline battery provides power to the Monitor. For optimum monitor performance, the battery should be replaced each time system is sanitized (or once a year).
NOTE: Monitor Troubleshooting Indicators and Common Solutions are shown in Table 5 on pag e 12 of the Owner's Guide..
Push Button Ac tuated Smartap
Pressing a test button located on the Body Glove RO cover activates monitor. When the button is pressed, and momentarily held down, the monitor reports the membrane status by illuminating a light located next to test button. A green light means the system is operating normally. A yellow light indicates the system needs servicing (membrane may be depleted or fouled). While the button may be pressed at any time, the most accurate readings are obtained when the system is making water for at least 10 minutes.
Connections between cold water supply line, Body Glove RO Module, storage tank, product water faucet and drain line are accomplished using plastic tubing and push-together quick-connect type fittings.
PLASTIC TUBING
INTER-COMPONENT CONNECTIONS
®
QUICK-CONNECT FITTINGS
1. Cut tube ends square and straight. Do not deform tube (i.e., cause tube to compress its diameter so it is no longer round).
2. Make sure outer surface of tube is clear of marks or scratches for a length equal to twice tube diameter. This allows "O" ring to seat properly against tube.
3. Avoid sharp changes in direction when routing
tubing. Sharp turns cause tubing to flex and deform, which reduces flow capacity and may increase lateral stress on the fittings, causing leakage.
A. Push tube through Collet into Body. B. Tube must seat firmly at bottom of
fitting.
Figure 2: How to Use Quick-Connect Fittings
Fittings consist of two parts: a Body and a colored collet and symbol. Collet color and symbol corresponds to tubing to be used at that connection (Figure 2.A. below).
1. To install a tube, push it through Collet until it seats firmly at bottom of fitting (Figure 2.A and 2.B.).
2. To remove a tube, push and hold Collet against Body while pulling tube out (Figure 2.C.).
C. Push Collet against Body and pull tube to release.
3
EXISTING 1/2" COPPER TUBING HOUSEHOLD COLD WATER LINE
REVERSIBLE BACK PLATE
COMPRESSION NUT
TUBING TO MODULE (1/4" WHITE TUBING
SLEEVE
INSERT
VALVE HANDLE
TIGHTENING SCREW
STEM SEAL NUT
VALVE SADDLE
SMALLER RADIUS
LARGER RADIUS
VALVE BODY
SADDLE-TAPPING VALVE INSTALLATION ON COPPER TUBE
CAUTION: This saddle-tapping valve is not designed for i nstallation on flex line tubing.
NOTE: State, provincial and local plumbing codes may prohibit use of saddle-tapping valves.
1. CAUTION: If no shut off valve is installed under sink, close main water valve during this Installation.
Locate shut off valves on water lines under sink. To
identify hot supply pipe and cold supply pipe, turn both faucets on and let water run. As water flows, the hot water pipe becomes noticeably warmer.
2. CAUTION: Do not install feed water assembly on the hot water line.
Turn off cold water supply by closing shut off valve.
Drain the water line by opening sink faucet. Some mixing-type faucets may require hot water supply be shut off as well.
NOTE: All instructions refer to components shown in Figure 3 unless otherwise noted.
3. CAUTION: Do not turn valve handle before or while
installing saddle-tapping valve. Make sure piercing lance does not protrude beyond rubber gasket before installing valve.
Assemble saddle-tapping valve assembly on tube.
4. Connect source water feed tubing to valve body using compression fitting.
a. Slide nut and sleeve onto tubing (in that order). b. Install insert into plastic tubing. c. Install tube with insert and sleeve into valve body. d. Thread compression nut onto valve body, tighten.
5. Turn saddle-tapping valve handle clockwise until it is firmly seated and piercing lance is fully extended.
6. CAUTION: Supply line is pierced and valve is closed. Do not open valve until system is activated (See Activating the System, page 9).
Turn on cold water supply. Check saddle-tapping
valve installation for leaks. Allow water to run from faucet for a few minutes to clear any debris in the line
caused by installation. NOTE: If flow from sink faucet is reduced, clean
faucet aerator.
a. Hold back plate against tube.
3/8" copper tubing use back plate smaller radius.
1/2" copper tubing, use back plate larger radius
b. Hold valve saddle against tubing in a position directly opposite back plate.
c. Tighten screw enough so valve saddle and back plate are held securely against tube.
d. Rotate assembly so tubing connection is aligned
toward RO Module feed port.
e. Tighten screw firmly. Do not crush tube.
Figure 3: Saddle-Tapping Valve Assembly P/N 92276 installed on 1/2” Copper Tubing
7. Trim ¼” white tube to desired length. Install ¼” white tube into ¼” white collet as shown in Figure 1.A (page
111).
NOTE: Icemakers typically use 1/4" tubing as feed line. Use a reducing union for this connection. NOTE: Reduce the 3/8” line to 1/4” as close as possible to the additional point-of use device to minimize flow loss.
1. To connect an additional point of use (icemaker, extra faucet in wet bar and/or another use for treated water), place a "tee" connector in 3/8" blue line between faucet and RO Module.
ADDITIONAL POINT OF USE CONNECTION
2. Connect "tee" to point-of-use with 3/8" blue tubing. Connect tubing to point-of-use. Connector requirements are based on type of delivery device i.e., a typical icemaker uses 3/8" x 1/4" reducing union.
4
Item
Description
Part No.
1
Drain Saddle, Air Gap, 3/8” Connection
92160
DRAIN OUTLET ASSEMBLY INSTALLATION
NOTE: State, provincial and local plumbing codes may pr ohibit use of saddle-tapping drain connections and may
require use of an air gap.
NOTE: Location and orientation of drain outlet assembly i s vital to system perfor m ance.
Horizontal Drain Line:
Locate drain hole as close as possible to top of pipe
(between 45º and top) and as far as practical from
Locate drain hole on a straight length of drainpipe next to
"P"/"S" trap between trap and sink.
Vertical Drain Line:
garbage disposal.
Figure 4: Drain Hole Location and Installation, Air Gap Faucet NOTE: See Page III, Figure 1.A. for connection to drain for Non-Air Gap Faucet.
1. Select a location for drain hole based on type of sink
and orientation of drain line (Figure 4).
2. Position drain outlet saddle (Figure 5, Item 1) on drainpipe. Allow adequate space for drilling operation.
3. Tighten saddle bolts evenly on both sides. Avoid over­tightening.
4. Using opening in drain saddle outlet as a guide, drill a 3/8" to 7/16" diameter hole in drainpipe. Clean any debris out of drain saddle connection.
Figure 5: Drain Outlet Assembly
5
PRODUCT WATER FAUCET SITE PREPARATION
Refer to Faucet Installation Instructions (Page 6) for site location and mounting hole specifications.
Primary considerations for site selecti on are convenience of use and an open area under sink. An existing 7/8”
Sink Hole will also accommodate metal faucets with air-gap connections. Alw ays check underside of selected
mark center of desired location.
hole with a 3/8" metal drill bit.
PORCELAIN/ENAMEL OVER STEEL
OR CAST IRON SINKS
1. CAUTION: A heavy duty, variable speed drill motor
with a spring-loaded porcelain drill set (Figure 6) is strongly recommended for this procedure.
CAUTION: The plastic sleeve supplied on pilot drill (Figure 6.A) is to be positioned on drill bit against drill chuck. This prevents chuck from contacting porcelain after pilot hole has been completed.
NOTE: Practice on discarded sinks to familiarize yourself with operation of porcelain cutter kit.
Using carbide tipped bit with plastic sleeve (Figure
6.A.), drill pilot hole completely through porcelain and metal underneath.
2. CAUTION: Avoid high motor R.P.M. during initial
penetration of porcelain, as high drill speed will cause excessive chipping.
Place spring-loaded porcelain saw (Figure 6.B.) into
drill chuck. Make sure pilot guide is inserted tightly. Insert pilot guide into pilot hole. Push down gently on drill motor to apply light pressure to porcelain surface. Start drill motor turning as slowly as possible.
After initial cut has started, motor speed may be gradually increased. The cut may require three to four minutes to complete. Going faster could result in excessive chipping. Be sure a complete ring has been cut through porcelain to material underneath.
3. Place finish hole saw (Figure 6.C.) into drill chuck. Make sure pilot guide is inserted tightly. Insert pilot guide into pilot hole. Begin cut using a slow speed and light pressure until porcelain (inside ring cut in Step 2) has been penetrated to material underneath.
4. Remove saw from hole and clean all debris from porcelain surface. Re-insert saw into hole and cut through remaining material.
5. Installation hole is ready, install faucet.
TILE COUNTER TOP
1. Follow procedures detailed in section labeled "Porcelain/Enamel Over Steel" (substitute "tile" for "Porcelain" in instructions).
location for obstructions.
STAINLESS STEEL SINK
1. Use a center punch to make a small indentation to
2. Drill a pilot hole with a 1/8" metal drill bit, then enlarge
3. Complete hole size by using a 1-1/4” chassis punch.
4. Installation hole is ready, install faucet.
A. PILOT DRILL
B. SPRING LOADED PORCELAIN SAW
C. FINISH HOLE SAW
Figure 6
6
METAL PRODUCT WATER FAUCET INSTALLATION AND SYSTEM CONNECTIONS
Install faucet on flat surface at least 2" in diameter. Unused 1-1/4" hole is ideal.
Steps unique to a specific configuration are so noted. All other steps are common to either configur ation.
New Faucet Installation Refer to Faucet Site Preparation, Page 5.
Replacement Faucet Installation Verify size of existing hole is 1 1/4".
NOTE: Item callouts refer to Page 7, Figure 7 unless noted otherwise.
1. Air Gap Only: Verify faucet body, metal base washer, and rubber base washer are in place above sink (Items 1, 3, and 2).
Non-Air Gap Only: Verify faucet body, metal base
washer, and rubber base washer are in place above sink (Items 1, 3, and 2).
2. CAUTION: Flow Restrictor (FLR) is installed inside
the 1/4” red tubing on the end with the label. DO NOT
TRIM THE END OF THE 1/4" FLR RED TUBING THAT INCLUDES THE LABEL (See Figure 8.A/B).
Air Gap Only: Install 3/8” red tubing from Installation Kit onto larger hose barb as shown in Figure 7.
3. Air Gap Only: Connect the 1/4” FLR red tubing end with FLR label between the module red collet near symbol shown and the faucet:
a. Air Gap Only: Insert the 3/8” red tube into the
mounting hole. b. Air Gap Only: Insert the 1/4" FLR red tubing upwards through mounting hole. c. Air Gap Only: Position module in desired
location. Trim the end of FLR tubing without label
to desired length. Attach FLR tubing onto smaller
hose barb as shown in Figure 7.
4. Lower faucet into mounting hole and place faucet over hole.
5. Air Gap Only: Install slotted washer, spacer, faucet
washer, and nut onto faucet nipple below sink and snug them up (Items 4, 5, 6, and 7). Be sure to properly align faucet before tightening. Do not over tighten.
Non-Air Gap Only: Install locating washer, faucet
washer and nut (Items 4A, 6, and 7) onto faucet nipple below sink and snug them up. Be sure to align faucet properly before tightening. Do not over tighten.
6. Install faucet connector (Item 8), packaged with
faucet, onto faucet nipple. Install 3/8” blue tube into faucet connector.
7. Trim 3/8” blue tube to desired length. Install
3/8” blue tube into 3/8” blue collet located on side of module near symbol as shown.
8. CAUTION: Red 3/8" tube connecting product water faucet to drain saddle must run vertically (or as closely as possible) with no sharp bends or loops (See Page 4, Figure 4).
Connect loose ends of tubing as follows: a. Non-Air Gap Only: Connect 1/4" FLR red tubing
to 1/4" drain saddle using compression nut. b. Air Gap Only: Connect 3/8” red tubing to 3/8" on drain saddle using compression nut.
Refer to steps 2-4 in Polymer Tank Assembly for use
of compression nuts.
Storage Tank Connection - Metal Tank Assembly NOTE: The following instructions refer to Page IV,
Figure 1.B, Items 2 & 3. NOTE: Refer to Page 2, Inter-Component Connections
for instructions on how to install tubing.
1. Install ball valve (located inside of master pack box)
onto the 1/4” storage tank nipple. Use thread sealing
tape to seal threads between ball valve and nipple.
2. Connect 3/8” white tubing between module
(near symbol as shown) and storage tank
shut-off valve.
3. The basic installation is complete and
system is ready for activation (see Page 9). NOTE: With the storage tank empty, ensure the air-cell
pre-charge is set to manufacturer’s instructions marked
tank. Use a hand power air pump to increase, if
on
necessary.
WARNING: Never use an air compressor to fill air cell of a reverse osmosis system storage tank. Damage to the tank and/or air cell can occur.
NOTE: Optional stem elbows have been supplied to allow installations with limited space. Connect the stem elbow into the inlet, faucet, tank and drain parts as required before connecting tubing.
7
Description
Part No.

Item

Description
Chrome Plated Metal Air Gap Faucet (USEPA Compliant and California SB 1953 Compliant)
40301001 or
92192
Figure 7: Chrome-Plated Metal Product Water Faucet Assembly
Body, Faucet
1
Faucet Base Washer, Rubber
2
Faucet Base Washer, Metal
3
Washer, Slotted (Air Gap, Slot Shape may v ar y)
4
Washer, Locating (Non-Air Gap, Replaces Items 4 and 5, not
4A
shown) Spacer, Faucet (Air Gap)
5
Washer, Faucet
6
Nut, Faucet
7
Connector, Faucet 3/8” x 7/16”
8
8
Item
Description
Part No.
MODEL WI-BG-PURE
1
BG-PURE Cover, Push Button Manifold
2
Screw, inlet Valve Cover
3
Cover, Inlet Valve
4
"O" Ring, Inlet Valve Cover
5
Shut Off Assembly
6
Tubing, 1/4”, White *
7
Flow Restrictor, 1240 Ser ies , Red
8
Tubing, 3/8”, Blue *
9
Tubing, 3/8”, White *
10
RO, 4V Manifold, Assembled **
11
Cartridge, Sediment, 5 micron
12
Filter, Membrane Thin Film Compos ite 25 GPD, Yellow Casing B lac k Tape
13
Cartridge, Carbon AES, 10 micron
14
"O" Ring, Filter Housing
15
Housing, Filter
16
Circuit Board
17
Battery 9 volt
18
Elbow, Stem, 3/8” *
19
Elbow, Stem, 1/4” *
n/s
Kit, O-Rings, Collets, QC, ¼” & 3/8”
n/s
Safety Clips ¼”
n/s
Safety Clips 3/8” *Note: These parts are included with
installation kit. ** Includes Items: 2, 3, 4, 5. n/s – not shown
25 GPD
20500127 32701038 20500126 34201024 40600010
115200
40600040
87600
115207
12402
41400008 33001068
41400009 34201026 20500129 40200132
701085 33501071 33501064
92166 92345 92346
Model WI-BG-PURE
Push Button Smartap
Module Cover and Monitor Connections
®
Monitor
Figure 8: Exploded Schematic, Body Glove BG-PURE
9
This process also sanitizes fittings and tubing used during installation.

MAINTENANCE PROCEDURE PREPARATION

RECOMMENDATIONS

EQUIPMENT NEEDED

Safety glasses
Liquid dish soap
Household bleach - Unscented Only
Manual Air Pump
Plastic bucket
ACTIVATING THE SYSTEM
CAUTION: Make sure all water suppl y lines, drain lines and fittings are secure and free from leakage.
. Open source water supply valve. Close product water
1
faucet. Check for leakage.
2. Turn tank valve one-quarter turn counter-clockwise to open valve (handle should be in line with tubing as it enters connection).
3. Confirm system is producing water. Module will be sending rinse water to drain.
4. Remove manifold cover if attached by gently lifting cover up and away from manifold.
CAUTION: W iring within module cover connects
monitor components. If wires, circuit board, or connections are damaged and/or wetted, monitor will not function.
CAUTION: Verify battery connector alignment
5.
before making connection (Page 11, Figure 9). Connect battery on manifold by pressing clip onto
battery terminals.
6. Replace manifold cover by gently pushing cover onto manifold until it snaps into place.
7. Test battery connection by activating monitor. Press push button. If either indicator light illuminates, connection is good.
NOTE: Release button after light illuminates. Test is to
confirm battery connection, not water quality.
8. Open product water faucet and let water flow until all air has been expelled from system.
9. Close product water faucet. In 30 minutes, check connections for leaks and correct if necessary.
Icemaker/Extra point of use
: Check connections on
these supply lines for leaks.
10. Allow storage tank to fill overnight.
11. WARNING: DO NOT USE THE FIRST FULL
STORAGE TANK OF WATER Discard (to drain) first full tank of water by opening
product water (and extra point-of-use) faucet until water flow stops, then close faucet. This will flush sanitizing solution from system.
Icemaker
: Let tray/bin fill with ice cubes. Discard all ice cubes. This flushes sanitizing solution from lines to icemaker.
12. System is ready to use. Should there be any aftertaste or odor to water or ice cubes, repeat Steps 10 and 11.
DO NOT USE THE FIRST STORAGE TANK OF WATER
Allow storage tank to fill overnight. Dispense this water to drain.
This process removes factory-installed sanitizing solution from the entire system and sends it to drain.
HAVE ALL EQUIPMENT AND REPLACEMENT COMPONENTS ON HAND AND READY BEFORE BEGINNING PROCEDURE.
A CLEAN WORK AREA AND EQUIPMENT ARE ESSENTIAL TO PROPERLY CLEAN AND/OR SANITIZE THE SYSTEM.
Rubber gloves, sanitary
Wash Cloth, Clean and Lint-free
(i.e., CLEAN HANDS, TO OLS, WORK SURFACE, AND CONTAINERS)
(5.25% sodium hypochlorite)
Plastic storage bag
Plastic bowl
“O” ring Lube FDA Approved
10
CLEANING, SANITIZING, AND CARTRIDGE REPLACEMENT PROCEDURE
1. Mix mild cleaning solution of dish soap and clean potable water in plastic bowl.
2. Empty storage tank and relieve system pressure. Verify tank valve is open. Close feed water supply
valve and open product water faucet.
Icemaker
: Transfer ice cubes from bin/tray to clean
freezer container for storage until procedure is done.
3. CAUTION: Only use air hand pump to avoid damaging tank. Verify product water valve is open before proceeding.
Check product water storage tank air pre-charge
using a low-pressure gauge (e.g. 0 -15 or 0 – 30 psi). Air valve is located on tank base. Pre-charge should be 55 kPa (8 psi) with tank empty and tank valve open.
4. CAUTION: Do not attempt to remove filter housings
until water flow stops. This reduces pressure inside the system so housings may safely be removed.
CAUTION: Additional point-of-use devices (i.e., icemakers) may use filters along their supply line. Remove any filter or treatment device installed between module and device before proceeding.
Clean filter housings and manifold ports, inside and
outside, with washcloth and cleaning solution. Do not use abrasive materials.
9. Rinse manifold/housings with clean potable water.
10. Inspect manifold and filter housing "O" ring groove area for damage (i.e., nicks or scratches). Replace damaged components.
11. Place a small amount of "O" ring lubricant over surface of filter/membrane housing "O" ring. Install "O" ring into filter housing groove.
TO SANITIZE THE SYSTEM: Complete Steps 12-34. TO INSTALL FILTERS: Complete Steps 19-34.
WARNING: WEAR SAFETY GLASSES WHILE PERFORMING THIS PROCEDURE.
READ "WARNINGS" INFORMATION ON BLEACH CONTAINER BEFORE USING CONTENTS.
HANDLE SANITIZING SOLUTION CAREFULLY. AVOID CONTACT WITH UNPROTECTED AREAS.
12. CAUTION: Excessive concentrations of bleach will damage plastic and rubber components. Rinse all
Remove each filter/membrane housing by turning it
counter-clockwise. Remove each filter cartridge as its
parts that contact bleach thoroughly with clean
potable water.
housing is removed. Discard filters.
IF MEMBRANE IS PERFORMING SATISFACTORILY: Proceed to Step 5.
Mix sanitizing solution of 1.5 ml (1/3 teaspoon) of
household bleach and 3.8 L (1 gallon) of clean, potable water in the bucket. Mix solution well.
IF MEMBRANE IS DEPLETED OR FOULED: Discard it and go to Step 7.
13. CAUTION: Tighten filter housings by hand only. Do
not use tools as they will over-tighten and damage housings. Take care not to cut or pinch o-rings.
5. CAUTION: Use sanitary rubber gloves for this procedure to avoid contaminating sanitizing solution, filters, or membrane. Wear gloves whenever cleaning/ sanitizing system components or handling new filter/membrane cartridges.
Add 236 ml (one cup, 8 oz.) of sanitizing solution to
each filter housing and install them onto the manifold (do not install filters or membrane at this time). Tighten each filter housing by hand only.
Clean membrane outer wrap with washcloth and cleaning solution. Do not immerse membrane in solution. Do not scrub membrane wrap with abrasive cleaners. Rinse membrane well with clean potable water.
6. Place membrane into clean plastic bag, close bag.
7. Remove filter/membrane housing "O" rings and wash them with cleaning solution. Rinse them well with clean potable water. Inspect them for damage (i.e., nicks, scratches). Replace damaged "O" rings.
8. CAUTION: Do not allow the Smartap
®
Water Quality
14. Slowly open source water supply valve.
15. Open product water faucet. Close faucet as soon as water begins to flow from spout.
16. Wait 5 minutes, then close source water supply valve.
17. Wait 25 minutes, then open product water faucet and let water flow to drain.
18. CAUTION: Do not attempt to remove filter housings
until water flow stops. This reduces pressure inside the system so housings may be removed safely.
Monitor electronics, wiring, or connectors to get wet.
Remove filter housings and dispose of water. Rinse
filter housings and manifold ports thoroughly with clean potable water.
11
sanitizes fittings and tubing, and sends solution to drain.
CLEANING, SANITIZING, AND CARTRIDGE REPLACEMENT PROCEDURE (cont.)
19. CAUTION: Do not remove protective plastic bag from replacement filter/membrane cartridges until
instructed. Install "O" rings into filter housings. Open top of filter
bag enough to expose filter cap and "O" ring grooves. Place a small amount of "O" ring lubricant on surface of each "O" ring.
20. CAUTION: Tighten filter housings by hand only. Do
not use tools as they will over-tighten and damage housings. Take care not to cut or pinch o-rings.
CAUTION: Refer to Page 8, Figure 8.B. for location of each cartridge.
Install filter and membrane cartridges. Hold cartridge
by its protective plastic bag and insert cartridge into manifold turning it 1/4 turn as it enters the port. Slide bag from cartridge and discard. Replace each filter housing as each cartridge is installed.
21. Turn feed water valve slowly to open position.
22. Confirm system is producing water. Unit will be sending rinse water to drain.
Smartap® Water Quali ty Monitor
TO REPLACE BATTERY: Perform Steps 23 – 29 NOTE: Replace battery with a new alkaline 9-volt battery.
23. CAUTION: Wiring within module cover connects monitor components. If wires, circuit board, or connections are damaged and/or wetted, monitor will
not function. Remove module cover by gently lifting manifold cover
up and away from manifold body.
24. Disconnect battery. The battery connection is a snap type connector (Figure 9).
25. Remove battery by sliding it out of its holder.
26. Slide new battery into its holder.
27. CAUTION: Verify battery connector alignment
before making connection (Figure 9). Connect battery by pressing clip onto battery
terminals.
NOTE: Release button immediately after light
illuminates. Test is to confirm battery connection, not water quality.
28. Test battery connection by activating monitor. Press push button. If an indicator light illuminates, connection is good.
29. Replace manifold cover by gently pushing manifold cover onto manifold until it snaps into place.
30. Open product water faucet. Let water flow until all air has been expelled from the system.
31. Close product water faucet. Wait 30 minutes, check
connections for leaks, and correct if necessary. Icemaker/Extra point of use
: Check lines for leaks.
32. Allow storage tank to fill overnight.
33. WARNING: DO NOT USE THE FIRST FULL
STORAGE TANK OF WATER
Discard (to drain) first full tank of water by opening
product water faucet until water flow stops, then close faucet. This flushes sanitizing solution from
system.
Icemaker
: Let tray/bin fill with ice cubes. Discard all ice cubes to drain. This flushes sanitizing solution from lines to icemaker. Replace delivery device filter (if applicable).
34. System is ready to use. Should there be any after taste or odor, drain storage tank and repeat Steps 32 and 33.
®
Figure 9: Smartap
Battery Connections
DO NOT USE THE FIRST
FULL STORAGE TANK OF WATER
Allow reservoir to fill overnight.
Dispense this water to drain.
This process removes sanitizing solution from system,
12
TROUBLESHOOTING INDICATORS AND COMM ON SOLUTIONS
Table 5
WATER VOLUME AND QUALITY
Symptom
Condition
Action
No product water.
Water supply is turned OFF.
Turn water ON.
while adjusting pressure) and adjust pres s ur e to 55 kPa (8 psi).
System does not shut off.
Shut-off valve is not closing.
Contact Water, Inc. Service Department
No drain water.
Clogged Flow Restrictor.
Replace Flow Restrictor.
Water has offensive taste and/or
Carbon post-filter is depleted.
Sanitizer not flushed out.
Drain storage tank, sanitiz e s ystem, and replace carbon
Drain storage tank and let it refill overnight.
LEAKAGE A ND NOISE
Symptom
Probable Cause
Solution
Leak at fitting.
Tubing not pushed completely into fitting. Defective tube.
Push tube into fitting past “O” r ing s eal. Cut damaged area from tube or replace tube (See Page 2, Figure 2).
“O” ring has nicks or scratches.
Replace “O” ring.
Leak from air gap in faucet.
Restricted drain tube.
Clear restriction.
Noise from system and/or faucet air gap.
Trapped air in system. Typical of new system or as a result of filter changes.
Nothing, system us age will purge trapped air.
PUSH BUTTON A CTUATED SMARTAP® WATER QUALITY MONITOR
Indication
Condition
Action
Green Light.
System operating norm ally.
None.
Membrane depleted or fouled.
Not enough product water. Low water pressure.
Water supply is blocked. Storage tank valve is closed. Storage tank is depleted.
Clogged Pre-filter cartridge(s). Storage tank air pressure charge is low.
odor.
Leak at filter housings. “O” ring has not seated properly.
Membrane depleted or fouled.
Check source water line pressure. Clear restriction. Open storage tank valve. Increase product water storage capacity and/or install membr ane
and flow restrictor with higher output rating. Replace Pre-filter cartridge(s). Empty water from s torage tank (product water valve must r em a in open
post-filter cartridge.
®
Smartap drain storage tank, sanitiz e s ystem, and replace membrane.
Remove “O” ring and inspect “O” ring gr oov e for debr is . Clean groove, lube, and reseat “O” ring.
Monitor reads yellow , or if TDS test is unsatisfactory,
Yellow Light. Low or non-usage.
Dim or No Light. Battery voltage low. Replace Battery.
Obstructed hole in drain clamp Tubing from air gap to drain is routed
incorrectly.
Remove obstruction. Reroute tubing so tubing runs vertically with no sharp bends or loops
(see Page 4, Figure 4).
Draw enough water from product wat er faucet to get system into making water. Wait 10 minutes, test.
Clean and sanitize system. Replace membrane.
© 2009 Water, Inc.
WI-925 Rev. 12-09
Y AND
INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL, GENERAL OR OTHER DAMAGES, WHETHER FROM
arly, some states do not allow the exclusion of incidental or consequential damage, so the abov e li mitatio n or exclusi on
state.
For parts and service, contact:
LIMITED WARRANTY
Subject to the conditions and limitations descr ibed below, Water, Inc. warrants its Model BG -PURE Reverse Osmosis Drinking Water Treatment System (excluding membrane, cartridge filters and battery), when installed in accordance with Water, Inc. specific ations, to be free from defects in materials and work manship under norm al use within the operating specifications for a period of two (2) years from the date of purchase. Water, Inc. also warrants the Smarta p Monitor to be free from defects in m aterials and work m anship under nor mal use within the operating specif ications f or a period of five (5) years from the date of purchase. This warranty shall apply to the original end-user of the system only.
Other than the membr ane, cartridge filters and battery, any part found defective within the terms of this warranty will be repaired or replaced by Water, Inc. If any part is found defective, Water, Inc. also reserves the right to replace the drinking water appliance with a comparable W ater, Inc. drink ing water system of equal or greater quality. You pay only freight for repaired or replaced parts from our factory and local dealer charges, including but not limited to labor charges, travel and transportation expenses and handling fees.
This warranty shall not apply to any part damaged by accident, fire, flood, freezing, act of God, bacterial attack (non-potable water), membr ane fouling and/or s caling, sedim ent, misus e, misapplic ation, neglect, alteration, installation, or operation contrary to our printed instructions, or by the use of accessories or components which do not meet Water, Inc. specifications. If the drinking water system is altered by anyone other than Water, Inc. the warranty shall be void.
ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILIT FITNESS FOR PARTICULAR PURPOSE, ARE LIMITED TO THE DURATION OF THE PERIOD SPECI FIED AB OVE FOR THE PARTS DESCRIBED IN THIS LIMITED WARRANTY.
Water, Inc. does not know the characteristics of your water supply. The quality of water supplies may vary seasonably or over a period of time. Your water usage may vary as well. Water character istics can also change if the drinking water appliance is moved to a new location. For these reasons , we assume no liability for the determination of the proper equipment necessary to meet your requirements, and we do not authorize others to assume such obligati on for us. Furthe r, we assume no liability and extend no warranties, expressed or implied, for the use of this product with a non-potable water source or a water source which does not meet the conditions for use as described in this Owner’s Guide.
WATER, INC.’S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT OF THE FAILED PARTS OF THE DRINKING WATER SYSTEM, AND WE ASSUME NO LIABI LITY WHATSOEVE R FOR DIRECT,
®
Water Quality
CORROSION OR OTHER CAUSES. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Simil may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary from state to
Distributed Internati o n ally by:
1-800-322-WATER (9283)
Water, Inc. Service Department:
1-800-322-WATER (9283)
Extensions 115 or 132
Register your product online
at: www.waterinc.com
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