WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-805a
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
01/09/06
WATERFORD
EMERALD Direct Vent Freestanding Gas Stove
To the New Owner:
Congratulations! You are the owner of a state-of-the-art Waterford Direct Vent Freestanding Gas
Stove by Waterford Irish Stoves. The Waterford Gas Series of hand crafted appliances has been
designed to provide you with all the warmth and charm of a woodstove, at the flick of a switch. The
models E65-NG1 and E65-LP1 of this series have been approved by Warnock Hersey for both
safety and efficiency. As it also bears our own mark, it promises to provide you with economy,
comfort and security for many trouble free years to follow. Please take a moment now to acquaint
yourself with these instructions and the many features of your EMERALD Direct Vent Freestanding
Gas Stove.
UNIT SPECIFICATIONS
2
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove3
SAFETY LABEL
This is a copy of the label that accompanies
each EMERALD Direct Vent Freestanding Gas
Stove. We have printed a copy of the contents
Copy of Safety Label for E65-NG1 Natural Gas Stove
here for your review. The safety label is
located on the inside of the drop down pedestal
door.
NOTE: Waterford units are constantly being
improved. Check the label on the unit and if there
is a difference, the label on the unit is the correct
one.
4
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
Copy of Safety Label for E65-LP1 Propane Stove
SAFETY LABEL
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove5
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The EMERALD Direct Vent Freestanding Gas
Stove must be installed in accordance with
these instructions. Carefully read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the
need for a permit prior to starting the installation.
Note: Failure to follow the instructions
could cause a malfunction of the
heater which could result in death,
serious bodily injury, and/or property damage. Failure to follow
these instructions may also void
your fire insurance and/or warranty.
liner) rigid flue and termination cap.
The efficiency rating of the appliance is a
product thermal efficiency rating determined
under continuous operating conditions and
was determined independent of any installed
system.
INFORMATION FOR
MOBILE/
MANUFACTURED
HOMES AFTER
FIRST SALE
This Waterford product has been tested and
listed by Warnock Hersey as a Direct Vent
Room Heater to the following standards: CAN/
CGA 2.17-M91 and ANSI Z21.88b-2003/CSA
2.33b-2003.
This Direct Vent System Appliance must be
installed in accordance with the manufacturer's
installation instructions and the Manufactured
Home Construction and Safety Standard, Title
24 CFR, Part 3280, or the current Standard of
Fire Safety Criteria for Manufactured Home
Installations, Sites, and Communities ANSI/
NFPA 501A, and with CAN/CSA Z240-MH Mobile Home Standard in Canada.
This appliance installation must comply with the
manufacturer's installation instructions and local codes, if any. In the absence of local codes
follow the current National Fuel Gas Code, ANSI
Z223.1 and the current National Electrical Code
ANSI/NFPA 70 in the U.S.A., and the current
CAN/CGA B149 Gas Installation Code and the
current Canadian Electrical Code CSA C22.1 in
Canada.
This Waterford Mobile/Manufactured
Home Listed appliance comes factory
equipped with a means to secure the
unit.
This Waterford Mobile/Manufactured
Home listed appliance comes
equipped with a dedicated #8 ground
lug to which an 18 gauge copper wire
from the steel chassis ground must be
attached.
This appliance may only be installed in
an aftermarket permanently located,
manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only use with the
type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases, unless a
certified kit is used.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
INSTALLATION AND REPAIRS
SHOULD BE DONE BY A QUALIFIED SERVICE PERSON. THIS APPLIANCE SHOULD BE INSTALLED,
REPAIRED, INSPECTED BEFORE
USE AND AT LEAST ANNUALLY
BY A QUALIFIED SERVICE PERSON. MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO
EXCESSIVE LINT FROM CARPETING, ETC. IT IS IMPERATIVE THAT
THE CONTROL COMPARTMENT,
BURNERS AND CIRCULATING AIR
PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES,
THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND
AWAY FROM FURNITURE AND
DRAPERIES.
WARNING: FAILURE TO INSTALL
THIS APPLIANCE CORRECTLY
WILL VOID YOUR WARRANTY AND
MAY CAUSE A SERIOUS HOUSE
FIRE.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS
OF HIGH SURFACE TEMPERATURES, ESPECIALLY THE FIREPLACE GLASS, AND SHOULD
STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM AS
THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE
PLACED ON OR NEAR THE APPLIANCE.
1) Provide adequate clearances for servic-
ing, proper operation and around the air
openings into the combustion chamber.
2) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, metal, concrete). This may be the floor, or it can
be raised up on a platform to enhance its
visual impact. The appliance may be installed on carpeting, tile, wood flooring or
other combustible material, because the
appliance's metal pedestal base extends
the full width and depth of the appliance.
The EMERALD Direct Vent Freestanding
Gas Stove can be installed in a wide variety
of ways and will fit nearly any room layout.
It may be installed in a recessed position,
framed out into the room, or across a
corner.
3) The EMERALD Direct Vent Freestanding
Gas Stove is approved for alcove installations, which meet the clearances listed on
page 7. This unit is approved for manufactured home installations, see page 8 and
6
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
INSTALLATION
pages 11 and 12 for the required vent
arrangements. If installed into a manufactured home the unit must be bolted down to
the floor.
4) This appliance is Listed for bedroom installations when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
5) This appliance is Listed for Alcove installations, maintain minimum Alcove clearances
as follows, minimum width of 41", a
maximum depth of 24", and minimum ceiling
height of 47".
6) We recommend that you plan your installation on paper using exact measurements
for clearances and floor protection before
actually installing this appliance. Have a
qualified building inspector review your
plans before installation.
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local Canadian Electrical Code.
2) The appliance when installed, must be electrically grounded in accordance with local
codes, or in the absence of local codes with
the current National Electrical Code, ANSI/
NFPA 70 or CSA C22.1 Canadian Electrical
Code.
3) The appliance should be inspected for
shipping damage before use and serviced
annually by a professional service person. More frequent cleaning may be re-
quired due to excessive lint from carpeting,
bedding material, etc. It is imperative that
control compartments, and circulating air
passageways of the appliance be kept
clean and free from excessive lint from
carpeting.
4) See general construction and assembly
instructions. The appliance and vent should
be enclosed when installed in or passing
through a living area, where children may
come in contact with it.
8) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
9) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
INSTALLATION
CHECKLIST
1) Check Clearances to Combustibles (page
7), location of unit (page 8) and venting
requirements (pages 9 to 18).
5) Make gas connections, page 24. Test the
pilot. Must be as per diagram, page 31.
If converting to Propane or reducing Btu
input, make changes prior see pages 25 &
26.
6) Test Gas Pressure, page 25.
7) Install logs and embers where indicated on
page 27.
8) Install optional Remote Control, or Wall Thermostat, page 28.
9) Final check, page 28.
Before leaving this unit with the customer, the
installer must ensure that the appliance is firing
correctly and operation fully explained to
customer.
This includes:
CLEARANCES TO
COMBUSTIBLES
The clearances listed are MINIMUM distances.
Measure the clearance to both the appliance
and the chimney connector. The farthest
distance is correct if the two clearances
do not coincide.
For example, if the appliance is set as indicated
in one of the figures but the connector is too
close, move the stove until the correct clearance to the connector is obtained.
This appliance may be installed only with the
clearances as shown in the situations pictured.
Do not combine clearances from one
type of installation with another in order
to achieve closer clearances.
This unit can be installed on a solid combustible
surface like a wood floor. This unit can also be
installed directly on carpeting or vinyl.
Use the minimum clearances shown in the
diagrams below:
E65-NG1 & E65-LP1 Clearances
ALeft Side Wall to Unit*6" / 150 mm
BRight Side Wall to Unit 10" / 255 mm
CBack Wall to Unit5" / 125 mm
DVertical Vent Pipe to Back Wall
2" / 50 mm
EUnit Corner to Wall2" /50 mm
Mantel18" / 460 mm
Unit to Alcove Ceiling 18" / 460 mm
Max. Alcove Depth24" / 610 mm
Minimum ceiling height is 18" / 460 mm from top
of unit.
5) This appliance must be connected to the
specified vent and termination cap to the
outside of the building envelope.Never vent to another room or inside a building.
Make sure that the vent is fitted as per the
instructions starting on page 9.
6) Inspect the venting system annually for
blockage and any signs of deterioration.
7) Venting terminals shall not be recessed into
a wall or siding.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove7
1) Clocking the appliance to ensure the correct firing rate (rate noted on label) after
burning appliance for 15 minutes.
2) If required, adjusting the primary air to
ensure that the flame does not carbon. First
allow the unit to burn for 15-20 min. to
stabilize.
CAUTION: Any alteration to the product
that causes sooting or carboning that
results in damage is not the responsibility of the manufacturer.
INSTALLATION
LOCATING YOUR
EMERALD GAS STOVE
When selecting a location for your stove, ensure that the clearances listed above are met as
well as ensuring that there is adequate accessibility for servicing and proper operation.
A) Cross Corner
B)Room Divider
C)Island
D)Flat on Wall
E)Flat on Wall Corner
F)Flush with Wall/Alcove
For Vent Termination requirements,
see page 10.
MANUFACTURED
MOBILE HOME
ADDITIONAL
REQUIREMENTS
1) Ensure that structural members are not cut
or weakened during installation.
OPTIONAL FAN INSTALLATION
Fan Kit Contains:
Qty.Description
1 Fan Speed Controller with nut, and knob.
1 Fan Assembly c/w green wire attached
1 power cord
1 Plastic locking grommet
1) Remove the Top Control Panel Assembly by
removing the three screws. Diagram 1.
Diagram 1
2) Remove the nylon hole plug from the control
panel.
3) Install the fan speed controller onto the
control panel and secure with nut. Connect
remaining wire harness wires to speed
control. NOTE: Speed control wires must
be in the down position when control panel
is in place.
4) Push black knob onto speed control.
5) Remove the rear access panel on the back
of the stove by removing the 6 screws.
Install the fan onto pins as per diagram 2.
7) Install locking grommet to power cord and
push through hole in the rear panel and give
a 1/4 turn to secure.
NOTE: When running wires, keep them
clear of valve assembly and tubing to avoid tangling of wires and
valve.
NOTE: Be careful not to cut wires when
passing through holes in the firebox.
8) Run green ground wire from fan and con-
nect to grounding lug.
9) Connect green power cord ground wire to
grounding lug.
10)Run the neutral black wire from power cord
and connect to fan motor.
11)Run the live black wire from power cord and
connect to speed control wire.
12)Connect the white wire of the wire harness
to the fan terminal.
NOTE: Pull excess wire next to fan to
avoid excessive heat from the firebox.
2) Ensure proper grounding using the #8
ground lug provided.
3) Appliance must be anchored to the floor
with the supplied anchoring methods.
COMBUSTION AND
VENTILATION AIR
The combustion air from this appliance is drawn
from outside the building through the outer flue.
Extra provision for combustion air inside
the room is not required.
8
Diagram 2
NOTE: Do NOT damage, cut or remove
the 3" aluminum air intake pipes.
Hint for pushing fan down onto pins - rub a
bit of dish soap on the pins so the grommets will slide down more easily. Check to
make sure the fan is seated properly on the
pins - try to move the fan back and forth.
6) Push power cord through hole in the rear
panel 14" - 16" and tie a loose knot in the cord
on the inside to prevent the power cord
from being pulled out. Diagram 2.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
13)Ensure all wires are pulled away from
firebox to avoid excessive heat and secure
with stick-on wire clip.
14)Re-attach control panel with 3 screws,
reversing step 1. Re-attach rear access
panel with 6 screws, reversing step 5.
NOTE: When power cord is plugged in,
speed control is in the ON position and
stove is burning, allow 10 - 15 minutes for
the thermodisc (temperature switch) to
activate and turn on the Fan automatically.
WARNING:
Electrical Grounding Instructions
This appliance is equipped with a
three pronged (grounding) plug for
your protection against shock hazard and should be plugged directly
into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from
this plug.
INSTALLATION
VENTING
INTRODUCTION
The Horizontal Termination Kit and the Simpson
Dura-Vent Direct Vent System Model DV-GS
venting systems, in combination with the Emerald Direct Vent Freestanding Gas Stoves, E65NG1, and E65-LP1, have been tested and listed
as direct vent heater systems by Warnock
Hersey.
These units use the "balanced flue" technology
Co-Axial system. The inner liner vents products
of combustion to the outside while the outer pipe
draws outside combustion air into the combustion chamber thereby eliminating the need to use
heated room air for combustion and losing
warm room air up the chimney.
Note: These flue pipes must not be
connected to any other appliance.
The gas appliance and vent system must be
vented directly to the outside of the building, and
never be attached to a chimney serving a
separate solid fuel or gas burning appliance.
Each direct vent gas appliance must use it's
own separate vent system. Common vent systems are prohibited.
IMPORTANT
Read all instructions carefully before starting
the installation. Failure to follow these instructions may create a fire or other safety hazard,
and will void the warranty. Be sure to check the
venting and clearance to combustible requirements. Consult your local building codes before
beginning installation.
The location of the termination cap must conform to the requirements in the Exterior Vent
Terminal Locations on page 10.
INSTALLATION
PRECAUTIONS
These venting systems are engineered products that have been designed and tested for
use with the E65-NG1, and E65-LP1. The warranty will be voided and serious fire, health or
other safety hazards may result from any of the
following actions:
1) Installation of any damaged Direct Vent
component
2) Unauthorized modification of the Direct Vent
System
3) Installation of any component part not manufactured or approved by Simpson DuraVent or Fireplace Products International
Ltd.
4) Installation other than as instructed by Simpson Dura-Vent and Fireplace Products International Ltd.
Warning: Always maintain required
clearances (air spaces) to nearby
combustibles to prevent a fire hazard. Do not fill air spaces with insulation.
Be sure to check the vent termination clearance
requirements from decks, windows, soffits,
gas regulators, air supply inlets and public
walkways as specified in the Exterior Vent
Terminal Locations on page 10 and in your local
building codes.
The gas appliance and vent system must
be vented directly to the outside of the
building, and never be attached to a chimney serving a separate solid fuel or gasburning appliance. Each direct vent gas
appliance must use it's own separate vent
system. Common vent systems are prohibited.
VENT RESTRICTORS
#1 AND #2
Vent restrictors are required for certain venting
installations, see the diagrams on pages 12 and
13 to determine if they are required for your
installation. The two vent restrictors are supplied with your unit. If a vent restrictor is
required it must be installed prior to con-
necting the pipe to the twist-lock appliance adapter.
Slide the restrictor into the adapter collar and
push the tabs down between the inner flue
collar and the inside pipe of the twist-lock
appliance adapter. See the diagram below.
The same procedure is used for vent restrictor
#2.
SAFETY
PRECAUTIONS FOR
THE INSTALLER
1) Wear gloves and safety glasses for pro-
tection.
2) Exercise extreme caution when using ladders or on roof tops.
3) Be aware of electrical wiring locations in
walls and ceilings.
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove9
INSTALLATION
EXTERIOR VENT TERMINAL LOCATIONS
any other appliance *(12"/30cm) #(9"/23cm)
J= Clearance to service regulator vent outlet *(min. 36"/90cm)
K= Clearance to non-mechanical air supply inlet to building or the combustion air inlet to
*(min. 84"/2.1m)
#3' (91cm) above if within 10' (3m) horizontally.
L= Clearance to a mechanical air supply inlet *(min. 72"/1.8m)
M= **Clearance above paved sidewalk or a paved driveway located on public property
N= Clearance under veranda, porch, deck, or balcony *(min. 12"/30cm)***
Note: * As specified in CGA B149 Installation Code. Note: Local codes or regulations may
require different clearances.
**A vent shall not terminate directly above a sidewalk or paved driveway which is located
between two single family dwellings and serves both dwellings.
***Only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two
sides beneath the floor.
*#In accordance with the current ANZI Z223.1/NFPA 54, National Fuel Gas Code.
10
distance of (24"/60cm) from the centerline of the terminal (min. 18"/46cm) check with
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove11
INSTALLATION
RIGID PIPE VENTING - HORIZONTAL TERMINA TIONS
The shaded area in the diagram below shows all allowable combinations of vertical runs with horizontal terminations. Maximum
one 90O elbow (two 45o elbows equal one 90o elbow), not including the 45o elbow attached to the unit.
RESIDENTIAL AND Manufactured Homes / Mobile Homes Installations
The venting arrangements diagrammed below, have a minimum of 75% (flue loss) efficiency with Fan Off, as required for manufactured homes.
(Actual efficiency may be as high as 85%.)
Note: See page 9 for installation instructions for the Vent Restrictors. These must be installed before the pipe is
connected to the unit. The vent restrictors are shipped inside the stove.
Horizontal Venting
Page 12 & Page 13:
If you are terminating within this shaded
area Vent Restrictor #2 must be used.
If you are terminating within this shaded
area no Vent Restrictor is required.
If you are terminating within this shaded
area Vent Restrictor #1 must be used.
Venting Arrangements Examples:
Example A)
Venting with horizontal termination.
A 10 ft. vertical run with 10 ft. horizontal run falls within the shaded area, and therefore is an allowable installation with Vent Restrictor #2.
Example B)
Venting is not enclosed and has a horizontal termination.
A 7 ft. vertical run with 10 ft. horizontal run falls within the shaded area, and therefore is an allowable installation with no vent restrictor required.
Example C)
Offset to Vertical Vent - Venting with vertical termination.
A 15 ft. vertical run with 4 ft. horizontal offset distance falls within the shaded area and is an allowable installation with Vent Restrictor #1.
12
Waterford E65-1 Emerald Direct Vent Freestanding Gas Stove
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