WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
www.waterfordstoves.com
EMERALD Gas Fireplace Insert
Owners &
Installation Manual
MODELS: E61-NG Natural Gas E61-LP Propane
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-429a04/21/05
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
WATERFORD GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by Waterford Irish Stoves. The Waterford
Gas Fireplace Series of hand crafted appliances has been designed to provide you with all the warmth and
charm of a fireplace, at the flick of a switch. This series has been approved by Warnock Hersey for both safety
and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort, and security
for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions
and the many features of your Waterford Fireplace.
This appliance may be installed in an aftermarket permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance
is not convertible for use with other gases unless a certified kit is used.
Minor imperfections such as
blisters, seeds or thin flaws visible
in this product are not defects.
These are inherent in the handcrafted enamel process and cannot
be avoided, and they substantiate
that this is genuine porcelain
enamel.
This is a copy of the label that accompanies
each Waterford E61-NG Gas Insert Natural
Gas. We have printed a copy of the contents
here for your review. The safety label is located
on the right side door panel.
NOTE: Waterford units are constantly being
improved. Check the label on the unit and if there
is a difference, the label on the unit is the correct
one.
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appliances individual manual shut-off must be a
t-handle type valve.
4Waterford E61 Gas Fireplace Insert
This is a copy of the label that accompanies
DUPLICATE SERIAL NO.
DO NOT REMOVE OR COVER THIS LABEL /
NE PAS ENLEVER CETTE TIQUETTEÉ
204
204
Serial no./
No de serie
908-438b
12"WC/C.E. (3.00 kPa)
11" WC/C.E. (2.74 kPa)
2.9" WC/C.E. (0.72 kPa)
Minimum supply pressure
Manifold pressure High
Manifold pressure Low
Factory Equipped for 35,000 Btu
Maximum Input
Minimum Input
Orifice size
Altitude
Convertible to 29,000 Btu for Altitude 0 - 4500 ft. with Kit #: 260-922
FPI Fireplace Products International Ltd., Delta, BC, Canada
Made in Canada/ Fabrique au Canada
This appliance must be installed in accordance with
local codes, if any; if none, follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and
Propane Installation Codes, CSA B149.1.
FOR USE WITH GLASS DOORS CERTIFIED WITH
APPLIANCE ONLY.
This vented gas fireplace heater is not for
use with air filters.
Not for use with solid fuel.
Electrical Supply (115 V, 1.13A, 60 Hz)
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an
aftermarket, permanenlty located,manufactured (mobile) home where not prohibited by local codes. See owner's
manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used.
A
B
Minimum Clearances
to Combustibles/
Degagement Minimum
De Materiaux Combustibles
Unit to SidewallsA 9"/230mm
Top of Hob to mantel:
unshielded B 16"/406mm
shieldedB 12"/305mm
To ceiling fromtop of stove: 36"/ 915mm
Approved for use with Emerald Zero Clearance Kit, Part No. 270-900.
Floor Protector
A floor protector consisting of one layer of ½" thick
WonderBoard , Durock , or equivalent extending
at least 9" in front of the face of the unit and the full
width of the front surface is required.
each Waterford E61-LP Gas Insert Propane.
We have printed a copy of the contents here for
your review. The safety label is located on the
right side door panel.
NOTE: Waterford units are constantly being
improved. Check the label on the unit and if there
is a difference, the label on the unit is the correct
one.
SAFETY LABEL
5Waterford E61 Gas Fireplace Insert
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The Waterford Gas Fireplace must be installed
in accordance with these instructions. Carefully read all the instructions in this manual first.
Consult the building authority having jurisdiction
to determine the need for a permit prior to
starting the installation.
Note: Failure to follow these instructions
could cause a malfunction of the
heater which could result in death,
serious bodily injury, and/or property damage. Failure to follow these
instructions may also void your
fire insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion and
ventilation air. Follow instructions and information in the current CAN/CGA B149 (in Canada)
or the current National Fuel Gas Code ANSI
Z223.1 (in the USA), regarding requirements for
combustion and ventilation air.
GAS PIPE TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa).
SPECIFICATIONS
Fuel:Natural gas or Propane
Electrical:120V A.C. system.
Fan/Blower:Variable speed, 140 CFM.
Log Sets:Ceramic fiber, 3 per set.
Vent System:Listed two 3" co-linear
aluminum flex liners.
ZERO CLEARANCE
INSTALLATION
The WATERFORD Gas Inserts are only approved for installation into the WATERFORD E61 Gas Insert Zero Clearance Fireplace Kit, model #270-900.
NOTE: There are changes in clearances
and other differences when installing
into the Zero Clearance Kit. Read the Zero
Clearance Kit manual and the decal on the
Kit.
INSTALLATION INTO
AFACTORY BUILT
FIREPLACE
The WATERFORD Gas Inserts have been tested and approved to be vented into any approved Factory Built Fireplace that will allow
the Insert to physically fit into the firebox.
If the factory built fireplace height is too
low for your Insert, you may remove the
smoke shelf, baffle plate, and damper
plate from the factory built fireplace if
removable without cutting or torching,
as long as these items are saved and are
re-installed in the event that the Insert is
removed.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of the
following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local
codes, with current CAN/CGA B149 (in
Canada) or the current National Fuel Gas
Code ANSI Z223.1. This appliance MUST be
installed by a qualified gas fitter technician
only.
2) Installation and repair should be done
by a qualified service person.
3) The appliance should be inspected before
use and at least annually by a professional
service person. More frequent cleaning
may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control compartments, and circulating air passageways of the appliance be
kept clean and free from excessive lint from
carpeting and pet hair.
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, non-combustible fireplace.
5) This appliance may be installed into bedrooms when used with a Listed Millivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
6) This unit is approved for installation into a
mobile home.
7) Always connect this fireplace to a chimney
and vent to the outside of the building
envelope. Never vent to another room or
inside a building. Make sure that the vent
is properly sized and is of adequate height
to provide the proper draft.
8) Inspect the venting system annually for
blockage and any signs of deterioration.
9) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
10)To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
11)Due to high temperatures, the appliance
should be located out of high traffic areas
and away from furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures,
especially the fireplace glass and gold
trims, and should stay away to avoid burns
or clothing ignition. Young children should
be carefully supervised when they are in
the same room as the appliance. Clothing or
other flammable material should not be
placed on or near the appliance.
12) WARNING: Failure to position the parts
in accordance with the diagrams in
this manual or failure to use only
parts specifically approved with this
appliance may result in property damage or personal injury.
13)Do not use this appliance if any part has
been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the
control system and any gas control which
has been under water.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
INSTALLATION
CHECKLIST
The Waterford Gas Insert is installed as listed
below.
1) Unit Location - check Clearances to Combustibles on page 7.
2) Make the gas connections and electrical
connection for fan. See page 8.
3) Install the 3" flue liner to the sliding connector plate. See page 9.
4) Slide the unit half way into the fireplace.
6Waterford E61 Gas Fireplace Insert
INSTALLATION
5) Pull the vent connector plate through the
tapered brackets and fasten to the front
plate. See page 9.
6) Slide the unit fully into the fireplace and
level.
7) Test gas pressure, page 11. Check aeration, page 12.
8) Assemble and install the shroud. See page
12.
9) Install Optional Door Grill. See page 13.
10)Install the log set. See page 13.
11)Install Optional Remote Control, and Op-
tional Wall Thermostat, if required. See
pages 13 and 14.
12)Explain controls to the homeowner.
15) Final check: Before leaving this unit with
the customer, the installer must ensure that
the appliance is firing correctly. This includes:
a) Clocking the appliance to ensure the
correct firing rate.
b) Adjusting the primary air, if required, to
ensure that the flame does not carbon.
See page 12.
c) Ensuring that the appliance is venting
correctly.
MATERIALS
REQUIRED
WARNING:
Electrical Grounding Instructions
This appliance is equipped with a
three pronged (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prong receptacle. Do not cut
or remove the grounding prong
from this plug.
CLEARANCES TO
COMBUSTIBLES
The following clearances to combustibles must
be observed:
From Unit
SidesA 9" / 229 mm
Unit to Unprotected Mantel B 16" / 406 mm
Unit to Protected Mantel*B 12" / 305mm
*Mantel shield must have a 1" (25mm) air space
between the mantel and shield and a 1" (25mm)
gap between on the back of the shield and the
facing.
In addition to these clearances, adequate accessibility clearance for servicing and proper
operation must be maintained.
Do not in any way obstruct the air inlets that are
located on the front of the heater.
Combustible Mantels are permitted within the
shaded area.
When the Insert is installed in a fireplace that is
elevated 5" or higher, no floor protection is
required in front of the appliance.
No electrical power supply is required for the
gas control to operate. A 120 Volt AC power
cord is hooked up to the fan switch and blower.
Plug 3 wire cord into a suitable receptacle. Do
not cut the ground terminal off under any
circumstances.
When connected with 120 volts, the appliance
must be electrically grounded in accordance
with local codes, with a current version of CSA
C22.1 (in Canada) or in the absence of local
codes, with the National Electrical Code ANSI/
NFPA 70-1987.
Note: This unit is equipped with a heat
sensor thermodisc which will
prevent the blower from operating until the unit reaches the correct temperature.
Floor Protection
An approved floor protector is required consisting of a layer of 1/2" (13mm) Wonderboard
(or Durock or equivalent) that extends 9"
(229mm) in front of the fireplace measured at
the base (this equals 16" from the fireplace
opening), and as wide as the appliance.
Note: If the appliance is installed in a
fireplace that is elevated 5"
(127mm) or higher (i.e., a Waterford Zero Clearance Cabinet, zero
clearance fireplace, brick plinth,
etc.), no floor protection is required in front of the appliance.
Combustibles are permitted within
the shaded area, on either side.
7Waterford E61 Gas Fireplace Insert
INSTALLATION
GAS CONNECTION
The Emerald Insert is factory equipped to burn
Natural Gas, if necessary the unit can be
converted to burn Propane by using Conversion Kit # 260-960. For minimum and maximum
supply pressure see the System Data table on
page 8.
Note: Prior to any pressure testing of
the gas supply piping system that
exceeds test pressures of 1/2
psig, this appliance and its individual shut-off valve must be disconnected from the piping system. If
test pressures equal to or less
than 1/2 psig are used then this
appliance must be isolated from
the piping system by closing its
individual manual shut-off valve
during the testing.
GAS CONNECTION WARNING:
Only persons licensed to work with gas piping
may make the necessary gas connections to
this appliance.
1) The gas inlet is located on the end of the
flexible pipe that emerges from the lower
left rear corner of the unit. The inlet fitting is
a 1/2" female flare.
A separate gas shut-off valve and a 1/8" IPS
plugged tapping should be installed immediately upstream of the connection to the
appliance.
2) The gas inlet is located on the end of the
flexible pipe that emerges from the lower
left rear corner of the unit. The inlet fitting is
a 1/2" female flare.
A separate gas shut-off valve and a 1/8" IPS
plugged tapping should be installed immediately upstream of the connection to the
appliance.
3) Locate the center point where the vent will
pass through the chimney above the appliance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
4) The gas control valve is provided with two
"IN" and "OUT" pressure taps, and are
easily accessible for a test gauge connection (see diagram on page 12).
5) Once the gas has been connected ensure
that the pilot valve is in line with burner.
CAUTION: If the door is removed or
opened for servicing, it must be replaced
and closed prior to operating the appliance. The glass must be fixed in the door
when operating.
Recommended Gas Pipe Diameter
Pipe Schedule 40 Tubing,
Length Pipe Type L
(feet) Inside Diameter Outside Diameter
NGLPNGLP
0 - 101/2"3/8"1/2"3/8"
1.3cm 1.0cm1.3cm 1.0cm
10 - 401/2"1/2"5/8"1/2"
1.3cm 1.3cm1.6cm 1.3cm
40 - 1001/2"1/2"3/4"1/2"
1.3cm 1.3cm2.0cm 1.3cm
100 - 1503/4"1/2"7/8"3/4"
2.0cm 1.3cm2.3cm 2.0cm
Note: Never use plastic pipe. Check to confirm
whether your local codes allow copper tubing
or galvanized pipe.
2.17-M91) for altitudes to 2000 ft. (610m) using
the factory -installed burner orifice. For installations from 2000 ft (610m) to 4500 ft (1370m)
the orifice sizes (DMS) for the Natural Gas and
Propane units must be changed. See the rating
plate for details. For installations above 4500 ft.
refer to current ANSI Z223.1 Sc8-8.1.2a appendix F or CAN/CGA-B149.1, for resizing
orifice.
VENTING
THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE.
This appliance is designed to be attached to two
3" (76mm) co-linear aluminium flex running the
full length of the chimney. The flue length must
be a minimum length of 8' (2.44m) and a maximum of 35' (10.7m). See chart for minimum
distances from roof. Periodically check that the
vent is unrestricted.
Masonry chimneys may take various contours
which the flexible liner will accommodate. However, keep the flexible liner as straight as
possible, avoid unnecessary bending.
8Waterford E61 Gas Fireplace Insert
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