Waterford Appliances E61-NG, E61-LP User Manual

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY What to do if you smell gas:
Do not try to light any appliance Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the fire department.
www.waterfordstoves.com
EMERALD Gas Fireplace Insert
Owners &
Installation Manual
MODELS: E61-NG Natural Gas E61-LP Propane
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
908-429a 04/21/05
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
WATERFORD GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by Waterford Irish Stoves. The Waterford Gas Fireplace Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a fireplace, at the flick of a switch. This series has been approved by Warnock Hersey for both safety and efficiency. As it also bears our own mark, it promises to provide you with economy, comfort, and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Waterford Fireplace.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
Minor imperfections such as blisters, seeds or thin flaws visible in this product are not defects. These are inherent in the hand­crafted enamel process and cannot be avoided, and they substantiate that this is genuine porcelain enamel.
2 Waterford E61 Gas Fireplace Insert
TABLE OF CONTENTS
WATERFORD GAS FIREPLACE INSERT
Page Page
SAFETY LABEL
Safety Label.............................................................. 4
INSTALLATION REQUIREMENTS
For your safety............................................................ 6
Gas Pipe Testing ........................................................ 6
Specifications ............................................................. 6
Zero Clearance Fireplace Installation .............................6
Installation into a Factory Built Fireplace..................... 6
Before You Start ......................................................... 6
General Safety Information .......................................... 6
Installation Checklist ................................................... 6
Materials Required ....................................................... 7
Clearances to Combustibles ........................................ 7
-Floor Protection .....................................................7
INSTALLATION INSTRUCTIONS
Gas Connection .......................................................... 8
System Data Table .......................................................8
High Elevation ...............................................................8
Venting .........................................................................8
Flue Liner Installation ....................................................9
Conversion from Nat. Gas to Propane............................9
Reduction to Lower Btu ...............................................11
Gas Pressure Test ......................................................11
Valve Description ........................................................ 12
Aeration System .........................................................12
Shroud Surround Installation .......................................12
Optional Door Grill Installation ..................................... 13
Log Installation............................................................13
Optional Wall Thermostat Installation .......................... 13
Optional Remote Control Installation ...........................14
Wiring Diagram ......................................................... 14
OPERATING INSTRUCTIONS
Operating Instructions .................................................15
Lighting Procedure ......................................................15
Shutdown Procedure ................................................... 15
First Fire .....................................................................1 5
Automatic Convection Fan Operation .......................... 15
Normal Operating Sounds of Gas Appliances..............15
Copy of Lighting Plate Instructions ..............................16
MAINTENANCE
Maintenance ............................................................... 16
Log Replacement and Cleaning ...................................17
Door Gasket and Glass Gasket .................................. 17
Glass Replacement..................................................... 17
Fan Maintenance ........................................................ 17
Valve Maintenance ......................................................18
Parts List ....................................................................19
WARRANTY
Warranty .....................................................................23
3Waterford E61 Gas Fireplace Insert
SAFETY LABEL
DUPLICATE SERIAL NO.
DO NOT REMOVE OR COVER THIS LABEL /
NE PAS ENLEVER CETTE TIQUETTEÉ
205
205
FPI Fireplace Products International Ltd., Delta, BC, Canada
Serial no./
No de serie
908-419b
Made in Canada/Fabrique au Canada
ÉÉQUIP A L'UISINE POUR GAZ NATURAL
5" WC/C.E. (1.25 kPa)
3.8" WC/C.E. (0.94 kPa)
1.1" WC/C.E. (0.27 kPa)
#33 DMS (2.87mm)
200
36,100 Btu/h (10.57 Kw/h)
18,000 Btu/h (5.28 Kw/h)
0-4500 ft/pi (610-1372m)
Minimum supply pressure
Manifold pressure High
Manifold pressure Low
Factory Equipped for Altitude 0-2000 ft.
Maximum Input
Minimum Input
Orifice size
Altitude
Convertible to 27,000 Btu for Altitude 0 - 4500 ft. with Kit #: 260-920
Maximum Input
Minimum Input
Orifice size
Altitude
Convertible for Altitude 2000-4500 ft.
Maximum Input
Minimum Input
Orifice size
Altitude
FACTORY EQUIPPED FOR NATURAL GAS Model:E61NG
Pression d'allimentation minimum
Pression la tubulure d' chappement lev e
Pression la tubulure d' chappement basse
à
à
ééé
é
38,000 Btu/h (11.14 Kw/h)
19,000 Btu/h (5.57 Kw/h)
#32 DMS (2.9mm)
0-2000 ft/pi (0-610m)
27,000 Btu/h (7.91 Kw/h)
13,500 Btu/h (3.95 Kw/h)
#40 DMS (2.49mm)
0-4500 ft/pi (0-1372m)
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an
aftermarket, permanenlty located,manufactured (mobile) home where not prohibited by local codes. See owner's
manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used.
A
B
Minimum Clearances
to Combustibles/
Degagement Minimum
De Materiaux Combustibles
Unit to Sidewalls A 9"/230mm
Top of Hob to mantel:
unshielded B 16"/406mm
shielded B 12"/305mm
To ceiling from top of stove: 36"/ 915mm
A floor protector consisting of one layer of ½" thick
WonderBoard , Durock , or equivalent extending
at least 9" in front of the face of the unit and the full
width of the front surface is required.
Floor Protector
This appliance must be installed in accordance with
local codes, if any; if none, follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and
Propane Installation Codes, CSA B149.1.
FOR USE WITH GLASS DOORS CERTIFIED
WITH APPLIANCE ONLY.
This vented gas fireplace heater is
not for use with air filters.
Not for use with solid fuel.
Electrical Supply (115 V, 1.13A, 60 Hz)
Approved for use with Emerald Zero Clearance Kit, Part No. 270-900.
Listed:
Report No.
VENT GAS FIREPLACE HEATER
476-1714-00 (Oct. 1999)
Certified for/Certifi e pour: CANADA and U.S.A.é
ANSI Z21.88b-2003/CSA 2.33b-2003, /CGA 2.17-M91Tested to: CAN
This is a copy of the label that accompanies each Waterford E61-NG Gas Insert Natural Gas. We have printed a copy of the contents here for your review. The safety label is located on the right side door panel.
NOTE: Waterford units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appli­ances individual manual shut-off must be a t-handle type valve.
4 Waterford E61 Gas Fireplace Insert
This is a copy of the label that accompanies
DUPLICATE SERIAL NO.
DO NOT REMOVE OR COVER THIS LABEL /
NE PAS ENLEVER CETTE TIQUETTEÉ
204
204
Serial no./
No de serie
908-438b
12" WC/C.E. (3.00 kPa)
11" WC/C.E. (2.74 kPa)
2.9" WC/C.E. (0.72 kPa)
Minimum supply pressure
Manifold pressure High
Manifold pressure Low
Factory Equipped for 35,000 Btu
Maximum Input
Minimum Input
Orifice size
Altitude
Convertible to 29,000 Btu for Altitude 0 - 4500 ft. with Kit #: 260-922
Maximum Input
Minimum Input
Orifice size
Altitude
FACTORY EQUIPPED FOR PROPANE Model:E61LP
Pression d'allimentation minimum
Pression la tubulure d' chappement lev e
Pression la tubulure d' chappement basse
à
à
ééé
é
35,000 Btu/h (10.26 Kw/h)
17,500 Btu/h (5.13 Kw/h)
#50 DMS (1.8mm)
0-2000 ft/pi (0-610m)
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
D bit Calorifique maximum
D bit Calorifique minimum
Dimensions de l'orifice
L'altitude
é
é
ÉÉQUIP A L'UISINE POUR GAZ PROPANE
29,000 Btu/h (8.50 Kw/h)
14,500 Btu/h (4.25 Kw/h)
#52 DMS (1.61mm)
0-4500 ft/pi (0-1372m)
Listed:
Report No.
VENT GAS FIREPLACE HEATER
476-1714-00 (Oct. 1999)
Certified for/Certifi e pour: CANADA and U.S.A.é
ANSI Z21.88b-2003/CSA 2.33b-2003, /CGA 2.17-M91Tested to: CAN
FPI Fireplace Products International Ltd., Delta, BC, Canada
Made in Canada/ Fabrique au Canada
This appliance must be installed in accordance with
local codes, if any; if none, follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, or Natural Gas and
Propane Installation Codes, CSA B149.1.
FOR USE WITH GLASS DOORS CERTIFIED WITH
APPLIANCE ONLY.
This vented gas fireplace heater is not for
use with air filters.
Not for use with solid fuel.
Electrical Supply (115 V, 1.13A, 60 Hz)
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an
aftermarket, permanenlty located,manufactured (mobile) home where not prohibited by local codes. See owner's
manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used.
A
B
Minimum Clearances
to Combustibles/
Degagement Minimum
De Materiaux Combustibles
Unit to Sidewalls A 9"/230mm
Top of Hob to mantel:
unshielded B 16"/406mm
shielded B 12"/305mm
To ceiling fromtop of stove: 36"/ 915mm
Approved for use with Emerald Zero Clearance Kit, Part No. 270-900.
Floor Protector
A floor protector consisting of one layer of ½" thick
WonderBoard , Durock , or equivalent extending
at least 9" in front of the face of the unit and the full
width of the front surface is required.
each Waterford E61-LP Gas Insert Propane. We have printed a copy of the contents here for your review. The safety label is located on the right side door panel.
NOTE: Waterford units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.
SAFETY LABEL
5Waterford E61 Gas Fireplace Insert
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The Waterford Gas Fireplace must be installed in accordance with these instructions. Careful­ly read all the instructions in this manual first. Consult the building authority having jurisdiction to determine the need for a permit prior to starting the installation.
Note: Failure to follow these instructions
could cause a malfunction of the heater which could result in death, serious bodily injury, and/or prop­erty damage. Failure to follow these instructions may also void your fire insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combus­tion. Always provide adequate combustion and ventilation air. Follow instructions and informa­tion in the current CAN/CGA B149 (in Canada) or the current National Fuel Gas Code ANSI Z223.1 (in the USA), regarding requirements for combustion and ventilation air.
GAS PIPE TESTING
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure test­ing of the gas supply piping system at test pressures equal to or less than 1/2 psig. (3.45 kPa).
SPECIFICATIONS
Fuel: Natural gas or Propane Electrical: 120V A.C. system. Fan/Blower: Variable speed, 140 CFM. Log Sets: Ceramic fiber, 3 per set. Vent System: Listed two 3" co-linear
aluminum flex liners.
ZERO CLEARANCE
INSTALLATION
The WATERFORD Gas Inserts are only ap­proved for installation into the WATER­FORD E61 Gas Insert Zero Clearance Fire­place Kit, model #270-900.
NOTE: There are changes in clearances and other differences when installing into the Zero Clearance Kit. Read the Zero Clearance Kit manual and the decal on the Kit.
INSTALLATION INTO
AFACTORY BUILT
FIREPLACE
The WATERFORD Gas Inserts have been test­ed and approved to be vented into any ap­proved Factory Built Fireplace that will allow the Insert to physically fit into the firebox.
If the factory built fireplace height is too low for your Insert, you may remove the smoke shelf, baffle plate, and damper plate from the factory built fireplace if removable without cutting or torching, as long as these items are saved and are re-installed in the event that the Insert is removed.
BEFORE YOU START
Safe installation and operation of this appliance requires common sense, however, we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local codes, with current CAN/CGA B149 (in Canada) or the current National Fuel Gas Code ANSI Z223.1. This appliance MUST be installed by a qualified gas fitter technician only.
2) Installation and repair should be done by a qualified service person.
3) The appliance should be inspected before
use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imper­ative that control compartments, and circu­lating air passageways of the appliance be kept clean and free from excessive lint from carpeting and pet hair.
4) See general construction and assembly instructions. This appliance may only be installed in a vented, non-combustible fire­place.
5) This appliance may be installed into bed­rooms when used with a Listed Millivolt Thermostat. Some areas may have further requirements, check local codes before installation.
6) This unit is approved for installation into a mobile home.
7) Always connect this fireplace to a chimney and vent to the outside of the building
envelope. Never vent to another room or inside a building. Make sure that the vent is properly sized and is of adequate height to provide the proper draft.
8) Inspect the venting system annually for blockage and any signs of deterioration.
9) Any safety glass removed for servicing must be replaced prior to operating the appliance.
10)To prevent injury, do not allow anyone who is unfamiliar with the operation to use the fireplace.
11)Due to high temperatures, the appliance should be located out of high traffic areas and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures, especially the fireplace glass and gold trims, and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Clothing or other flammable material should not be placed on or near the appliance.
12) WARNING: Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifically approved with this appliance may result in property dam­age or personal injury.
13)Do not use this appliance if any part has
been under water. Immediately call a qual­ified service technician to inspect the ap­pliance and to replace any part of the control system and any gas control which has been under water.
Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
INSTALLATION
CHECKLIST
The Waterford Gas Insert is installed as listed below.
1) Unit Location - check Clearances to Com­bustibles on page 7.
2) Make the gas connections and electrical connection for fan. See page 8.
3) Install the 3" flue liner to the sliding connec­tor plate. See page 9.
4) Slide the unit half way into the fireplace.
6 Waterford E61 Gas Fireplace Insert
INSTALLATION
5) Pull the vent connector plate through the
tapered brackets and fasten to the front plate. See page 9.
6) Slide the unit fully into the fireplace and level.
7) Test gas pressure, page 11. Check aera­tion, page 12.
8) Assemble and install the shroud. See page
12.
9) Install Optional Door Grill. See page 13.
10)Install the log set. See page 13.
11)Install Optional Remote Control, and Op-
tional Wall Thermostat, if required. See pages 13 and 14.
12)Explain controls to the homeowner.
15) Final check: Before leaving this unit with
the customer, the installer must ensure that the appliance is firing correctly. This in­cludes:
a) Clocking the appliance to ensure the
correct firing rate.
b) Adjusting the primary air, if required, to
ensure that the flame does not carbon. See page 12.
c) Ensuring that the appliance is venting
correctly.
MATERIALS
REQUIRED
WARNING: Electrical Grounding Instructions This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
CLEARANCES TO
COMBUSTIBLES
The following clearances to combustibles must be observed:
From Unit Sides A 9" / 229 mm Unit to Unprotected Mantel B 16" / 406 mm Unit to Protected Mantel* B 12" / 305mm
*Mantel shield must have a 1" (25mm) air space between the mantel and shield and a 1" (25mm) gap between on the back of the shield and the facing.
In addition to these clearances, adequate ac­cessibility clearance for servicing and proper operation must be maintained.
Do not in any way obstruct the air inlets that are located on the front of the heater.
Combustible Mantels are permitted within the shaded area.
When the Insert is installed in a fireplace that is elevated 5" or higher, no floor protection is required in front of the appliance.
No electrical power supply is required for the gas control to operate. A 120 Volt AC power cord is hooked up to the fan switch and blower. Plug 3 wire cord into a suitable receptacle. Do
not cut the ground terminal off under any circumstances.
When connected with 120 volts, the appliance must be electrically grounded in accordance with local codes, with a current version of CSA C22.1 (in Canada) or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70-1987.
Note: This unit is equipped with a heat
sensor thermodisc which will prevent the blower from operat­ing until the unit reaches the cor­rect temperature.
Floor Protection
An approved floor protector is required con­sisting of a layer of 1/2" (13mm) Wonderboard (or Durock or equivalent) that extends 9" (229mm) in front of the fireplace measured at the base (this equals 16" from the fireplace opening), and as wide as the appliance.
Note: If the appliance is installed in a
fireplace that is elevated 5" (127mm) or higher (i.e., a Water­ford Zero Clearance Cabinet, zero clearance fireplace, brick plinth, etc.), no floor protection is re­quired in front of the appliance.
Combustibles are permitted within the shaded area, on either side.
7Waterford E61 Gas Fireplace Insert
INSTALLATION
GAS CONNECTION
The Emerald Insert is factory equipped to burn Natural Gas, if necessary the unit can be converted to burn Propane by using Conver­sion Kit # 260-960. For minimum and maximum supply pressure see the System Data table on page 8.
Note: Prior to any pressure testing of
the gas supply piping system that exceeds test pressures of 1/2 psig, this appliance and its individ­ual shut-off valve must be discon­nected from the piping system. If test pressures equal to or less than 1/2 psig are used then this appliance must be isolated from the piping system by closing its individual manual shut-off valve during the testing.
GAS CONNECTION WARNING:
Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.
1) The gas inlet is located on the end of the flexible pipe that emerges from the lower left rear corner of the unit. The inlet fitting is a 1/2" female flare.
A separate gas shut-off valve and a 1/8" IPS plugged tapping should be installed immedi­ately upstream of the connection to the appliance.
2) The gas inlet is located on the end of the flexible pipe that emerges from the lower left rear corner of the unit. The inlet fitting is a 1/2" female flare.
A separate gas shut-off valve and a 1/8" IPS plugged tapping should be installed immedi­ately upstream of the connection to the appliance.
3) Locate the center point where the vent will pass through the chimney above the appli­ance. Move the appliance into the exact location where it is to be installed. Ensure that the Insert is level.
4) The gas control valve is provided with two "IN" and "OUT" pressure taps, and are easily accessible for a test gauge connec­tion (see diagram on page 12).
5) Once the gas has been connected ensure that the pilot valve is in line with burner.
CAUTION: If the door is removed or opened for servicing, it must be replaced and closed prior to operating the appli­ance. The glass must be fixed in the door when operating.
Recommended Gas Pipe Diameter
Pipe Schedule 40 Tubing, Length Pipe Type L (feet) Inside Diameter Outside Diameter
NG LP NG LP
0 - 10 1/2" 3/8" 1/2" 3/8"
1.3cm 1.0cm 1.3cm 1.0cm
10 - 40 1/2" 1/2" 5/8" 1/2"
1.3cm 1.3cm 1.6cm 1.3cm
40 - 100 1/2" 1/2" 3/4" 1/2"
1.3cm 1.3cm 2.0cm 1.3cm
100 - 150 3/4" 1/2" 7/8" 3/4"
2.0cm 1.3cm 2.3cm 2.0cm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized pipe.
System Data
For 0 to 2000 feet altitude
Burner Inlet Orifice Sizes: Natural Gas Propane
Burner #32 #50
Max. Input
- Natural Gas 38,000 Btu/h
- Propane 35,000 Btu/h
Min. Input
- Natural Gas 19,000 Btu/h
- Propane 17,500 Btu/h
Max. Output Capacity with blower On
Natural Gas 30,666 Btu/h Propane 28,700 Btu/h
Supply Pressure:
Nat. Gas min. 5" w.c. (1.25 kPa) Propane min. 12" w.c. (3.0 kPa)
Manifold Pressure
Natural Gas 3.8" +/- 0.2" w.c. (0.94 kPa) Propane 11" +/- 0.2" w.c. (2.7 kPa)
System Data - HIGH ELEVATION
For 2,000 - 4,500 feet altitude
Burner Inlet Orifice Sizes:
Natural Gas
Burner #33
Max. Input .
- Natural Gas 36,100 Btu/h
System Data:
E61 Converted to
27,000 (Natural Gas)
or 29,000 (Propane)
For 0 to 4500 feet altitude Burner Inlet Orifice Sizes:
Natural Gas Propane
Burner #40 #52
Max. Input Rating
- Natural Gas 27,000 Btu/h
- Propane 29,000 Btu/h
Min. Input Rating
- Natural Gas 13,500 Btu/h
- Propane 14,500 Btu/h
Output Capacity with blower Off
Natural Gas 21,168 Btu/h Propane 23,258 Btu/h
Output Capacity with blower On
Natural Gas 21,708 Btu/h Propane 23,925 Btu/h
Supply Pressure
Natura l Gas min. 5.0" w.c. Propane min. 12.0" w.c.
Manifold Pressure
Natural Gas 3.8" +/- 0.2" w.c. Propane 11" +/- 0.2" w.c.
HIGH ELEVATION
This unit is approved in Canada (CAN/CGA-
2.17-M91) for altitudes to 2000 ft. (610m) using the factory -installed burner orifice. For instal­lations from 2000 ft (610m) to 4500 ft (1370m) the orifice sizes (DMS) for the Natural Gas and Propane units must be changed. See the rating plate for details. For installations above 4500 ft. refer to current ANSI Z223.1 Sc8-8.1.2a ap­pendix F or CAN/CGA-B149.1, for resizing orifice.
VENTING
THE APPLIANCE MUST NOT BE CON­NECTED TO A CHIMNEY FLUE SERV­ING A SEPARATE SOLID FUEL BURN­ING APPLIANCE.
This appliance is designed to be attached to two 3" (76mm) co-linear aluminium flex running the full length of the chimney. The flue length must be a minimum length of 8' (2.44m) and a maxi­mum of 35' (10.7m). See chart for minimum distances from roof. Periodically check that the vent is unrestricted.
Masonry chimneys may take various contours which the flexible liner will accommodate. How­ever, keep the flexible liner as straight as
possible, avoid unnecessary bending.
8 Waterford E61 Gas Fireplace Insert
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