Waterco ASM400, ASM500, ASM600, ASM750, ASM900 Installation Instructions

Waterco Limited ABN 62 0 02 070 733
(W23421 ) 07/2008
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Notice to Ins taller
This manual c ontains impo rtant inform ation about t he installat ion, operatio n and safe use of this produc t. Once the product has be en installed this manual
must be given to the owne r/ operator of this equip ment.
This equipmen t must be in stalled and serviced by a qualified t echnician. Improper insta llation can c reate electric al hazards whi ch could resul t in property damage, serio us injury or death. Improp er installati on will void the warrant y.
WARNING
!
AQUABIOME
Installation &
Instruction Manual
Table of
Wate rco Aq uabiom e
AQUABIOME ------------------------------------------------- 01
Filtering Pond Water ------------------------------------ 01
A Typical Pond Filter System --------------------------- 02
The Benets Of Using An Aquabiome ---------------- 03
How Does The Aquabiome Filter Work? --------------- 04
Choosing The Correct Aquabiome For Your Pond ---- 05
Installation Instructions --------------------------------- 06
Starting Up the Aquabiome ----------------------------- 07
Backwashing Procedure for the Aquabiome ---------- 08
IMPORTANT NOTES ---------------------------------------- 09
AQUABIOME
Aquabiome ha s been engin eered specic ally for pon ds and wate r gardens. Aqu abiome provid es mechanical a nd biologica l ltration in a single housing.
Its ability to sup port d ense p opulations of nitrifying bacteria, its reliability and easy mai ntenance, makes Aquabi ome especial ly suitable for high de nsity recircula tion systems .
Effective
Excellent Ni trication a nd Mechanic al ltration
Efcient
Hydraulicall y efcient  lter design , balanced s lotted laterals to maxi mize water  ow and ltration.
Durable
Corrosion resist ant and UV stabilised f or outdoor installation .
Air-Backwash
Air assisted hydraulic b ackwash, sa ving time an d water.
Superior Qua lity
Aquabiome b reglass lters embody the latest in  breglass wind ing technolo gy.
Filtering Pond Water
To maintain good water clarity and a safe environment for sh, the pond water requires a combination
of the follo wing features:
1. Mechanic al Filtratio n
2. Biologic al ltration
3. U.V. Sterilisation
4. Good circu lation
5. Aeration
In simple terms, the ‘mechanical ltration’ is basically straining the water, se parating the s olids
from the liquid. The solid matter in a po nd is usually mad e up from different form s of debris, whic h maybe f ound at any level in th e water. The presence of these solids and suspended particles will
make the p ond w ater appear murky or cloudy, mak ing i t dif cult for visual inspectio n of the sh. The water clar ity may not ne cessarily be a problem to the sh, provided th e debris and s uspended
solids are of a non-harmful nature.
I pg 01
Wate rco Aq uabiom e
I pg 03
However, some of the debris in a pond can create problem s for the sh, often caused by Ammonia,
which is produced by fa ecal, mucus, and other decaying matter. To overcome the buil d up of harmful
Ammonia in the pond water, it is necessar y install a ‘Biological lte r’. Most often, a Biological lter is a la rge chamber full of media, which bree ds and cultures ‘g ood bacte ria’. Within th e Biologi cal lter, the good bacte ria consume and convert the harmful Ammonia int o harmless Nitrate.
Conventional pond ltration systems generally keep the mechanical and Biological ltration aspects
separate, and as such the equipment involv ed can be rather large and bulky. In addition to the size
consideratio ns, most conventional lter systems may require a high degree o f maintenance a nd
cleaning. Th is can prove t o be very time consuming particularl y during the summer month s, when the frequency of cleaning can be so o ften, it bec omes imprac tical.
Combined with the Mechanical and Biologic al ltration, i t is essential t hat the pond water is re­circulated (tu rnover tim e) at a rat e of every: 2 – 3 hours.
A Typical Pond Filter System
Most basi c conven tional Po nd lter systems employ a stag e process, which may com prise of the
following pa rts.
(i) First st age - Sedimentation cham ber or Vortex
(ii) Second stage - Aera tion for Bi ological lt ers
(iii) Third st age - Biological chambe r lter
(iv) Fourth stage - Hi R ate sand l ter
(v) Fifth st age - U.V. Sterilisation
(vi) Sixth s tage - Venturi or waterfall
In a lter s ystem o f the above type, t he rst stage can b e a simple chamber with bafe plat es, or a more sophisticated Vortex chamber, which will rem ove between 50 – 70% of the solid waste
matter.
The second stage would be air supplied by a simple air pump and air stone, injecting the air directly
into the w ater owin g through t he Biologic al lters. The Oxygen provided will enhan ce the life and
growth of the bacteria colonies assis ting with th e removal of Ammonia.
The third s tage can comprise of several media types and may assist in clearing another 15 – 20% of the debri s, though th ese lters can be very difcult to clean.
Whilst the Fourth stage – The Hi Rate sand lter, will work efcien tly in removing the remaining
solids do wn to 7 - 10 microns in si ze & maintaining water clarity. However a downside in using a
‘pressure sand lter’ is, that it may clog very rapidly (perh aps on a daily bas is) which would cau se
the need for regular cleaning or back washing.
The fth stage – Uses Ultra Violet light to sterilise and for i nhibiting the growth of Algae and other
undesired organic matter.
The sixth stage – Aeration for the pond supplied either via a Venturi (and or) a waterfall. A waterfall
can make a very attractive feature in the pond, though it may cool the water, which could inhibit
sh growth.
Any pond lt er system mu st run 24 h ours a day – seven days a week!
This is essential to ensure that all aspects of the system work on a continuous basis to ensure a
safe and hea lthy environment for the sh to live.
Therefore, a major cons ideration for the pond owner is the power and water consumption used to
maintain the pond ltration. Usually, Hi Rate sand lters need a fairl y powerful pu mp to force the water through the ne sand, and this can prove expensive wh en running on a continuou s basis.
Likewise, the frequency of backwashing will lea d to a large vo lume of wa ter b eing required. This
too can prove costly in the long run.
The Benets Of Using An Aquabiome
The principal of using an Aquabiome is to combine the Biological ltration aspect with the mechanical  ltration (wa ter polishi ng).
By combining these two ltration aspects (mechanical & Biological), using an Aquabiome, the whole system can be more compact than a traditional - conventional pond lter system. Or, the
Aquabiome can also be used to enh ance an existi ng system. In addition, the Aq uabiome requires
far less pressure than a convention al Hi Rate sand lter, therefore the type of pump needed will require far less power. Possibly redu cing power u se by 50%!
Perhaps mos t important of all, an Aquabio me will requ ire far less maintenance – clean ing or bac k
washing than a typical Hi Rat e pressure sand lter. This wi ll mean you could save a consid erable amount of wa sted water a nd time, wh ilst keeping your pond in ‘tip top condition!
Wate rco Aq uabiom e
I pg 05
Choosing The Correct Aquabiome For Your Pond
* Maximum fish stocking weight depends on the percentage of body weight fed daily.
• Ornamental fish weight based on feeding rate of 3% of body weight.
• Aquaculture fish we ight based on feeding r ate of 1% of body wei ght.
Aquabiome ASM400 ASM500 ASM600 ASM750 ASM900
Nominal Diameter mm / inch
400 / 16 500 / 20 600 / 24 750 / 30 900 / 35
Filter Surface Area m2 / ft2
0.13 / 1.4 0.2 / 2.1 0.3 / 3.2 0.44 / 4.9 0.64 / 7.15
Media Volume litres / gallons
43 / 11.3 68 / 18 117 / 30.9 199 / 52.6 303 / 80
Media Weight kg / lbs
21.5 / 5.7 34 / 9 58.5 / 15.45 99.5 / 26.3 151.5 / 40
Biolter Surface Area
m2 / ft2
47.3 / 509 74.8 / 805 128.7 / 1385 218.9 / 2356 333.3 / 3588
Inlet / Outlet Connections
40mm/ 50mm
[EU] / 11/2”
40mm/ 50mm
[EU] / 11/2”
40mm/ 50mm
[EU] / 11/2”
50mm / 63mm
[EU] / 2”
50mm / 63mm
[EU] / 2”
Min - Max Flow Rate
lpm
52 - 101 80 - 157 120 - 226 180 – 353 255 - 509
m3/hr
3.1 – 6.1 4.8 – 9.4 7.2 – 13.5 10.8 – 21.2 15.3 – 30.5
gpm
13.7 – 26.7 21.1 – 41.5 31.7 – 59.7 47.6 – 93.3 67.4 – 134.5
Max Pond Size litres / gallons
13,000 / 3,434 20,000 / 5,300 36,000 / 9,500 60,000 / 15,900 90,000 / 24000
Feed Rate kg / lbs per day
0.32 / 0.71 0.5 / 1.1 0.9 / 1.98 1.5 / 3.31 2.4 / 5.29
Total Ornamental Fish weight* kg / lbs
10.7 / 23.6 16.7 / 36.8 30 / 66.1 50 / 110.2 80 / 176.4
Total Aquaculture Fish weight* kg / lbs
32 / 70.5 50 / 110.2 90 / 198 150 / 330.7 240 / 529
Tank Diameter mm / inch
421 / 16.5” 520 / 20.5” 622 / 24.5” 772 / 30.4” 923 / 36.3”
Overall Height mm / inch
856 / 33.7” 815 / 32.1” 880 / 34.6” 993 / 39.1” 1115 / 43.9”
Valve Size mm / inch
40 / 11/2” 40 / 11/2” 40 / 11/2” 50 / 2” 50 / 2”
Bed Depth mm / inch
290 / 11.4” 290 / 11.4” 360 / 14.2” 400 / 15.7” 440 / 17.3”
How Does The Aquabiome Filter Work?
The Aquabiome should be installed after your strainer/Vortex and main biological lter system. A suitably sized pump must be selected to ensure the correct water ow is delivered to the
Aquabiome. Once installed , the Aquabiome will remove suspe nded soli ds down to 10 microns in size, mainta ining your w ater clarit y to a very high standard.
The pumped water is fed to t he Multi-port valve and divert ed to the lower lter inlet. The inow ing
water is evenly dispersed throu gh the special slotted pipes (Laterals) within the lower section of
the lter. The contaminate d water ows upw ards through the lt er vessel depositin g waste matter
between the crevices of the Biomedia.
To assist the growth of Bacteria for remov al of the Amm onia present in the contami nated inowi ng water, you will need to charge the system with: ‘Filter Start’. Once add ed t o the inowing water, good bacteri a will begin to colonis e on the lt er media enhancing the biological a ction.
The Aquabiome is designed to reduce the amount of maintenance (and waste water) required and ideally if the equipment has been correctly sized, backwashing will only be required on a weekly basis. The backwashing process is assisted by the use of a ver y powerful blower (air compressor) and the whole procedure will take less than 5 minutes to perform. (See general running instructions ).
The Aquabiome is des igned to ensure servicing simplicity. The main lter body has a large 8” diameter lid for ea sy access to the interna ls of t he lter. Both t he top collector assembly and
laterals can be easily u nscrewed and removed for cleaning.
Wate rco Aq uabiom e
I pg 07
13. Once all glued pipe connec tions have been completed, ensure ad equate time for the adhesive
to dry. Most likely this will b e at least 1 2 hours.
14. IMPORTANT! Ensure th e pipe-work and glued j oints have h ad adequate time to ven t any toxic (or ammabl e) fumes, before star ting the air blower. Ideally, run the water pump for
at least an hour before t esting the b lower on the system.
15. IMP ORTAN T! T he el ec tri ca l c on nec ti on of th e blo wer m ust b e m ad e b y a q ua lif ie d electrician, and in acco rdance with l ocal regulations. The blo wer unit mus t be protecte d
by an RCD - residual curren t device.
16. Remov e the main lter li d, the n, unsc rew the top co llecto r assem bly. Check to ens ure all the Laterals are s ecurely in pl ace in the b ottom of the lter.
17. Ens ure yo u h ave th e c orr ect am oun t o f m edia as sta ted in th e t abl e a bov e in sec tio n 5 –
Specication s. Carefully pour in the media into the lter avoiding any spill ages. Once the whole amount is in the lter, re t the c ollector un it and then, the main lter lid.
Starting Up The Aquabiome
1. Re-check a ll threaded connections to ensu re they are waterti ght and select ‘Filter’ mode on the
Multi-port v alve.
2. Sele ct th e ope n pos ition of t he is olator va lve, this will be wh en th e whi te arrow i s poi nting to
12pm positio n and the ha ndle is acros s the pipe-w ork.
3. Ensu re s yste m wa ter leve l is to correct leve l an d st art the mai n ci rcula ting pump. Water wil l
begin to ow through the lter, which should be observed at the top of the vessel wit hin a few moments. With the lter and valves in t his position, the lte r is working in it’s normal – Filter
mode.
4. Once the un it ha s been run f or a w hile, check all j oints to ens ure there are no lea ks. To chec k
that the blo wer is funct ioning correc tly, follow the bac kwash procedure as stated b elow.
5. Onc e al l p art s o f th e s yst em have be en tes ted, ad d s ome ‘filte r s tar t’ to p rim e t he filt er for
biological g rowth. (Consult your deal er).
Installation Instructions:
1. Prior to i nstallation: Prepare an area large e nough to stan d all the equipment allowin g adequate space for c onnecting pipe-work and routine ser vicing. Once you have decided on the optimum
position, prep are a at and level concret e base to a ccommodate t he unit.
2. Remove lt er – Air blowe r and pipe-wo rk from packagin g. Check to en sure all parts are present
and are in goo d condition.
3. Place the ma in lte r unit on the pre-pre pared co ncrete base ma king su re that both t he blower and the lte r vessel are secure.
4. Connect the Multi-port valve ont o the top and botto m bulkheads, ensuring that the ‘O’ ring s are
in place. T ighten the c onnecting u nions by han d only.
5. Conne ct the Non Return Valve uni t betw een th e Mult i-port Valve and the b lower unit e nsurin g that all ‘O’ rings are in position. T ighten the c onnecting u nions by han d only.
6. Connect the waste - water sight glass ass embly to the wa ste connection of the Multi-po rt valve (on LHS) ens uring that t he ‘O’ ring s are in place . Tighten t he connectin g unions by hand only.
7. Connec t the isolator va lve unit to the main Mult i-port v alve (RH S) ensuring that ‘O’ ring s are in
place. Tight en the conne ctions by h and only.
8. Screw on the return union to t he remaining positi on (on the lower - RHS) of the Multi-port valve.
Tighten the connection b y hand only.
9. Use PT FE tape around t he threa ds of the pressu re gauge and scre w into the threaded hol e on the side of the Mul ti-port valve. There are two positio ns for this, so ins tall the gauge to the most
easy to see position a nd use the screw cap i n the oppos ite hole. B e sure NOT to over tig hten
the pressure gau ge as this will damage the threads!
10. Cut and glue pipe -work from you r pum p di scharge to the smal l isolato r va lve a lread y fitted
as described in item 7 above. Be sure not to stress any pipe-work by providing suitable supports, wh ere required.
NOTE: All p ipe-work con nections are BSP – ABS Pi pe-work.
Ensure you use compatible adhesive an d pipe!
11. Cut and glue pipe-wor k betwee n the wa ste line sight glass un it and t he drain , again ensuring
that all pip e-work is we ll supporte d.
12. Cut and glue pi pe-wo rk between the re turn union on t he Multi-po rt va lve and the pipe -work
back to the pond. This ret urn l ine may includ e a U.V. light sys tem, bu t again ensure all pipe-
work is supp orted.
Wate rco Aq uabiom e
I pg 09
Backwashing Procedure For The Aquabiome
1. Turn the circulat ing pump off.
2. Select 3 pm position on the isol ator valve ( handle in line with pip e).
3. Select R inse positio n on the Mu lti-port Valve.
4. Ensur e wast e line is u nobstr ucted and t he ci rculati on pu mp is NOT s witche d on! Switc h
blower unit on and run for 2.5 – 3 minutes. This will agi tate the media causing the entrapped debris to d isperse int o the avail able water within the lter. Some of the contaminated water wi ll
discharge to wa ste. Switch blower off.
5. Keep t he Mult i-port valve in rinse mode, but alter the position of the isolator va lve bac k to th e
12pm positio n.
6. Swi tch th e circ ul ati on pum p on and ru n for 2 – 3 minu tes , d uri ng th is tim e dir ty wat er wi ll
discharge event ually clearing. Switch pump off.
7. Select backwash mode on the Mul ti-port valve. Ru n the ci rculation pump for 30 – 40 seconds.
This will remo ve any remain ing debris. Switch pump off.
8. Select  lter mode on the Multi- port valve a nd continue to lter as normal.
IMPORTANT NOTES:
Never try to run the Blo wer and the circulating p ump at the same time!
(Fig 1) (Fig 2)
Regularly check the 3mm vent ho le on the Blow er pipe ‘T’ t o ensure it is unobstructed allowing
moisture to dr ain from the unit. (Fig 1 )
Regularly check the Non return valve to ensure water is not by passing, which could cause the blower t o ood. (Fi g 2)
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