Design for Manufacturing and Environment Document
Document Number: 480-2535-001
De-manufacturing
XTM 5 Series
Instructions
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Design for Manufacturing and Environment Document
1.0 Purpose
This instruction defines the de-manufacturing process for the recovery of this product
family as it pertains to recycling of the major product components.
2.0 Scope
This instruction applies to the following product family and family part numbers.
Product Family Name Family part #’s (not necessarily inclusive)
XTM 5 series XTM 505, XTM 510, XTM 520, XTM 530;
all revisions
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3.0 Instruction
3.1 -Remove labels
Material removed (part
Desc or P/N & material
type)
Labels
Cert. label:
277-2813-001– Metalized
poly-film; 1 ea.
China RoHS label:
277-2722-001 – Poly-film;
1 ea.
Labels
Warranty Void:
277-0230-001 – Polyfilm; 1 ea.
ODM Bar Code:
277-3821-001 - Polyfilm; 1 ea.
Product UPC/Serial:
281-3800-5xx - Poly-film;
1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Remove labels
Remove labels
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Design for Manufacturing and Environment Document
3.2 –Remove back screws holding chassis top to chassis bottom and remove top
cover.
Material removed (part
Desc or P/N & material
type)
Screws
200-4506-242 - Philips flat
head; black; 3 ea.
Chassis Top
212-3816-001- galvanized
steel w/powder coat paint
Instruction visual
Remove screws; 3 ea.;
back
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3.3 –Depress memory tabs and remove memory.
Material removed (part
Desc or P/N & material
type)
Memory Module
114-3626-001 – 1GB
DDR2 Memory Module, 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
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3.4 – Unplug power supply cables from motherboard, cut all cable ties, remove
power supply screws, and remove power supply.
Material removed (part
Desc or P/N & material
type)
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Screws
203-7306-002 – screws,
pan head; 2 ea.
Design for Manufacturing and Environment Document
Instruction visual
Remove screws, 2
Cut and remove
Unplug
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3.5 – Remove screws from the power supply.
Material removed (P/N
& material type)
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Screws
Part of power supply, no
WG part number– Philips
flat-head; Steel/zinc; 1 ea.
Bracket
212-3637-001; power
supply bracket; 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Remove screws; 2 ea.
Remove screws; 2 ea.
Remove screws; 2 ea.
Remove screws; 2 ea.; note
one screw is hidden
beneath void warranty label
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3.6 –Remove the top from the power supply, remove the cable tie and screw
inside the power supply, and remove fan from the power supply.
Material removed (P/N
& material type)
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Screws
Part of power supply, no
WatchGuard part number –
Philips pan-head; Steel/zinc;
1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Remove top
Remove screw
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3.7 – Remove labeling from the top lid and the bottom of the power supply.
Material removed (P/N
& material type)
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Design for Manufacturing and Environment Document
Instruction visual
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Design for Manufacturing and Environment Document
3.8 – Disengage heatsink clamps and remove heatsink from motherboard.
Material removed (P/N
& material type)
Heatsink
52-3170-001 - heatsink, 42
x 42 x 30 mm; 1 ea.
Instruction visual
Disengage
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3.9 – Pull back clamp and remove battery.
Material removed (P/N
& material type)
Battery
412-2468-001 – battery,
CR2032; 1 ea
Design for Manufacturing and Environment Document
Instruction visual
Remove
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Design for Manufacturing and Environment Document
3.10 – Remove fan screws from back of chassis.
Material removed (P/N
Instruction visual
& material type)
Screws
200-4506-242 – screws,
black, 12 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
3.11– Remove screws from fan duct and remove fan duct.
Material removed (P/N
Instruction visual
& material type)
Fan duct
212-3544-001 – fan duct;1
ea.
Screws
203-7306-002 – screws,
pan head; 4 ea.
Remove
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Design for Manufacturing and Environment Document
3.12 – Cut cable ties for fans, unplug fans from motherboard, and remove fans.
Material removed (P/N
& material type)
Chassis Fan
145-3599-015 – Fan,
chassis, 12V, w/15 cm cable;
1 ea.
Chassis Fan
145-3599-010 – Fan,
chassis, 12V, w/10 cm cable;
1 ea.
Instruction visual
Unplug
Cut cable ties
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3.13 – Unscrew screws from heatsink and remove heatsink from motherboard.
Note that screws cannot be removed from the heatsink itself.
Material removed (P/N
& material type)
Heatsink
152-3139-001 – Heatsink,
CPU, alum, with screws and
springs, 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Unscrew
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3.14 – Unlatch CPU from motherboard and remove CPU.
Material removed (P/N
& material type)
CPU
113-3552-001 – CPU,
Celeron 440, 2.0GHz, 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Unlatch
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3.15 – Unplug LCD cable from LCD circuit board and motherboard. Unplug
rocker switch cable from motherboard. Remove LCM cable.
Material removed (P/N
& material type)
LCD cable assembly
148-3691-002 – LCD cable
assembly, 24 pin to 24 pin; 1
ea.
Power switch assembly
175-3596-001 – power
switch assembly; 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Unplug
Remove
Unplug
Unplug
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3.16 – Cut cable tie attaching power switch cable to chassis.
Material removed (P/N
& material type)
Power switch assembly
175-3596-001 – power
switch assembly; 1 ea.
3.17 – Slide the compact flash card out of the slot and remove.
Material removed (P/N
& material type)
Compact Flash card
121-0554-010 – Compact
Flash, 1GB; 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Instruction visual
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3.18 – Remove screws attaching the motherboard to the chassis and the Cavium
card to the chassis.
Material removed (P/N
& material type)
Screws
203-7306-002 – screws,
pan head; 10 ea.
Motherboard
299-3810-002 – PCBA,
motherboard, 1 ea.
Cavium card
299-3805-605 – PCBA,
Cavium card, CN 1605; 1 ea.
Design for Manufacturing and Environment Document
Instruction visual
Remove
screws, qty 6
Remove
screws, qty 4
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3.19 – Unplug the Ethernet ports on the motherboard from the chassis and
unplug the Cavium card from the motherboard. Remove the motherboard and
the Cavium card.
Material removed (P/N
& material type)
Motherboard
299-3810-002 – PCBA,
motherboard, 1 ea.
Cavium card
299-3805-605 – PCBA,
Cavium card, CN 1605; 1 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Design for Manufacturing and Environment Document
Instruction visual
Unplug
3.20 – Remove screws attaching the LCM display to the chassis. Remove the
LCM display.
Material removed (P/N
& material type)
Motherboard
700-3015-001 – LCM
display and LCD interface; 1
ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Screws
203-7306-002 – screws,
pan head; 4 ea.
Unplug
Instruction visual
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3.21 – Use a flat-head screwdriver to disengage the power switch assembly from
the chassis. Remove the power switch assembly.
Material removed (P/N
& material type)
Power switch assembly
175-3596-001 – power
switch assembly; 1 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Design for Manufacturing and Environment Document
Instruction visual
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3.22 – Push tabs on the inside of the bezel to disengage from the chassis.
Remove the bezel. A flat-head screwdriver can be useful in this step.
Material removed (P/N
& material type)
Bezel
230-3820-001 – bezel, red,
glossy; 1 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Design for Manufacturing and Environment Document
Instruction visual
Push tabs
Push tabs
4.0 Applicable Documents
5.0 Revision History
REV.
NO.
A 6/10/10 New document Initial Release 1790
REV. DATE
REVISED SECTION REASON ECO#
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