WatchDog 3349SS Product Manual

®
Sprayer Station
PRODUCT MANUAL
Item # 3349SS
Contents
Installing SpecWare Mobile Software 13
Configuring the WatchDog Weather Station 14
Using the WatchDog Weather Station 20
Logging Weather and GPS Data 25
Log File Format 27
Troubleshooting 28
How the Sprayer Station Works 31
Specifications 35
Copyright 2008 Spectrum Technologies, Inc.
Updated Feb 19, 2008 for 2nd Generation Connector Box
Introduction
Thank you for purchasing the WatchDog Sprayer Station. The Sprayer Station is designed to provide an accurate indication and record of the environmental conditions around a vehicle, whether it is stationary or in motion. It allows for real-time measurement of weather data before, during, and after a field operation.
Components
Your WatchDog Sprayer Station package should contain the following components:
Sensor Unit
Mounting Post
Cable Assembly
Vehicle Power Adapter
Hook & Loop Fastener Strips (2)
SpecWare Mobile CD
User Guide
Installing
the Station
Caution: The blue metal plate and the blue film found in the wind channel of the Sensor Unit are essential to its operation. Be careful not to scratch the plate, puncture the film, or damage them in any way.
Choosing the Mounting Location
The Sensor Unit must be mounted in “clear air”—away from obstructions in any direction that will interfere with air flowing through the unit. Ideally, this would be on the roof of the cab or the tank. If the Sensor Unit is not the highest point, be sure to mount it far enough from any ob­struction so there is no interference with the air flow.
Because the Sensor Unit has an electronic compass, it should be at least 3' (1 m) away from strong magnetic fields from equipment such as radio transmitters. Since it has a GPS, be sure it is as far as possible from high­powered transmitting antennas to avoid mutual interfer­ence. Similarly, mount the Sensor Unit far enough from an existing GPS unit to avoid interference, and to keep the Sensor Unit from blocking the GPS unit’s view of the sky.
The Sensor Unit must be installed vertically—NOT tilted to one side. Tilting the unit will introduce an error in the compass reading.
If you are using the magnetic mount, remember that you must have a steel surface to attract the magnet. With a fiberglass roof, this usually requires applying an adhesive steel plate, as is used to provide a mounting point for GPS units. The magnetic mount can also be removed, and a standard ¼” bolt can be used to attach the mounting post to the vehicle.
Once you have decided on a location, note which direction you want the cable to travel. At this time, you may wish to mark the front of the mounting post (the side which will be pointing toward the front of the vehicle).
Assembling the Sensor Unit, Cable, and Mount
1. Gather the Sensor Unit, Mounting Post, and Cable Assem­bly.
2. With the nut assembly on the cable near the Sensor Unit connector, slide the cable into the cable exit slot at the top of the Mounting Tube. Leave several inches of cable topped by the connector above the nut assembly.
3. Screw the nut assembly onto the top of the Mounting Tube. Hand-tighten only. Do not over-tighten. Caution: If you want to use a thread lock, use plumber’s tape. Do not use a liquid thread lock as it may weaken the plastic, causing it to swell and crack.
4. Remove the protective cover from the connector, and the warning label from the bottom of the Sensor Unit. Plug the 7-pin connector into the Sensor Unit. The alignment key on the connector fits into a notch in the base of the Sensor Unit.
5. Be sure the alignment tabs on the Sensor Unit are facing forward and parallel to the centerline of the vehicle. Re­member to orient the front of the Mounting Post forward as well, so the cable will exit in the correct direction. Slide the captive nut upward and screw it onto the base of the Sensor Unit. Hand-tighten only. Do not over-tighten. Be
careful NOT to rotate the Sensor Unit or loosen the nut as­sembly from the antenna mount/extension tube. Double check to be sure the alignment tabs are still facing forward.
Alignment
Please note that for clarity the above diagram shows the sensor alignment tabs and the cable exit both facing forward, it is un­common for the cable to run forward from the sensor. It would usually run to the rear or one of the sides, and the cable exit should be aligned accordingly. The sensor itself must face for-
Temporary Mount
For temporary mounting of the Sprayer Station, slip the cable through an open door or window. Caution: do not damage the cable when closing the door or window. For doors, avoid the area near the hinges as well as near the latch. Both areas exert extremely high forces on the cable.
Permanent Mount
The Cable Assembly will have to be disassembled in order to thread the cable through a hole in the wall or roof of the cab. Although the cable will fit through a ¼” hole, a larger hole is recommended to fit a grommet, to help ensure a watertight seal.
To disassemble the Cable Assembly:
There are two versions of the connector box on the end of the cable. The first generation box is approximately the size and shape of a deck of cards, and has a sliding “battery cover”. The second generation box is smaller, and is labeled as “Item #3349CB”.
1. Open the connector box, either by sliding the “battery
cover” to remove it (first generation), or by inserting a screwdriver in the slots on the side and twisting to sepa­rate the top and bottom halves (second generation).
2. Using a small screwdriver (2 mm, 2.5
mm, or 1/10” blade – a small “electronics” screwdriver has a 1/8” blade which will not fit), loosen the six screws, and remove the wires from the terminal block.
3. Loosen the outer nut on the strain relief (first generation) or
cut the wire tie holding the cable (second generation), and pull the cable out of the connector box.
To reassemble the Cable Assembly:
1. For a first generation box, thread the cable end through the
strain relief (it can help to remove the outer strain relief nut completely, slipping it over the cable, and reattaching it after the cable has been threaded through the strain relief).
2. Thread the six wires into the holes on the side of the termi-
nal block, and tighten the screws to secure the wires. The wire colors should be matched to the marked terminals as:
TD(A) or TDA Yellow
TD(B) or TDB Orange
RD(A) or RDA White
RD(B) or RDB Blue
GND Black
+12VDC or +12 Red
3. Hand-Tighten the outer strain relief nut (first generation),
or secure the cable with a wire tie through the two holes on the circuit board (second generation).
4. Slide the “battery cover” back onto the connector box (first
generation), or press the two case halves together, making sure the LEDs are under the holes next to the label (second generation).
First Generation Connector
Box - Terminal Block
top view end view
Second Generation Connector Box -
Interior View (with Terminal Block)
Connecting to your PDA or Laptop
Connect your PDA cable to the 9 pin serial connector on the connector box. If you are using a laptop or other PC, the power cable will prevent a direct connection. You must use either a 9 pin M-F serial extension cable, or if your laptop does not have a serial port, a USB to Serial converter cable (available from Spectrum Technologies as Item # 3661USB).
If your cable has anchor screws, use them to hold the cable se­curely to the connector box. However, Murphy’s Law states that it is more likely that your cable will have anchor nuts, as in the photo below.
If you encounter this situation, perform the following steps to connect your cable securely.
For a second generation connector box, use a wrench or pliers to unscrew the anchor nuts. No disassembly is required.
For a first generation connector box:
1. With a Phillips screwdriver, remove the four screws from the back of the connector box.
2. Remove the back of the connector box.
3. Using a screwdriver and a pair of pli­ers, remove the two nuts from the screws holding the 9 pin serial connec­tor .
4. Attach your cable to the 9 pin serial connector, and tighten the two screws to securely hold your cable.
5. Replace the back of the connector box, and secure it with the four screws removed earlier.
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