Waste King 3000-3 Installation Manual

INSTALLATION OF CONE SINK INTO DISH OR WORKTABLE
1. (See Figures 1 and 2.) Locate hole center as shown on Figure 2. Cut a “C” (Figure 2) diameter hole in dish or work table, a minimum of 2” from the inside front edge (operator’s side). Hole can be cut with a “nibbler” after a knockout hole 11/2” diameter has been punched.
2. Lift cone to underside of table with cone flange overlapping all around (Figures 1 and 3).
3. Check alignment of cone spray fittings to be sure they are in the proper position. For 15” and 18” cones, position such that holes are located
to right and left side of operator. (See Figure 7 for location.)
5. Bead weld or solder and wash-solder all around where the table joins flange of cone sink for a clean, watertight, sanitary installation.
6. The cone sink has been designed with the step, as shown in Figure 3. In the welding or soldering operation required to assemble the cone
sink to the dish or work table, every attempt should be made to keep the recessed, flat portion of the cone free of the weld or solder materi­al. This will minimize the clean-up time required and provide a smooth, flat surface for any cover.
7. Minimum installation criteria:
• Minimum clearance between left and right side of waste disposer and side wall: 18 inches.
• Minimum clearance to back wall: 10 inches.
• No front panel/door between waste disposer installation cavity under a sink/dish table and room.
SPRAY-RINSE INSTALLATION
1. Locate center (Figures 1 and 2).
2. Drill 7/16” diameter hole through center.
3. Assemble 7/8” punch and tighten bolt head, as illustrated,
until the die pierces the stainless steel, leaving a clean opening of 7/8”.
4. Place body valve and base in position, assemble washer and locknut as shown in Figure 5.
5. Attach vol-temp assembly to the projecting nipple.
POSITIONING AND INSTALLATION OF COMMERCIAL DISPOSER
1. Subassemble plumbing for swirl sprays as shown in detail in Figure 6,
and as shown assembled on final unit in Figure 7.
2. Slide Hush Cushion®up over edge of flange on cone sink. The inner edge of this Hush Cushion®is chamfered to facilitate this operation.
3. Slide one clamp ring over Hush Cushion®, place between two upper beads and tighten, this firmly attaches the Hush Cushion®to the cone sinks.
NOTE: On the six inch opening only to make certain that the Hush Cushion
®
is not mounted upside down, look down into the cone sink from above the work table and check that the wording is readable on the center plug on the Hush Cushion®. This reads, “Remove before using”.
COMMERCIAL DISPOSER MODELS 2000, 3000, 5000 AND 10000
INSTALLATION
INSTRUCTIONS
BEFORE INSTALLING, READ ENTIRE INSTRUCTIONS CAREFULLY.
RISK OF INJURY TO PERSONS FROM HAZARDOUS MOVING PARTS. SERIOUS INJURY POSSIBLE IF
NOT PROPERLY INSTALLED WITH A HOPPER OR A CONE SPECIFIED IN THE INSTRUCTION MANUAL.
IF YOU ARE REPLACING AN OLD DISPOSER GO TO
POSITIONING AND
INSTALLATION OF COMMERCIAL DISPOSER
MODEL 6T
2216 2215 2211
12” CONE 15” CONE 18” CONE
A 101/4”11
3
/4”13
1
/4
B 3
1
/2”3
1
/2”3
1
/2
C 13
1
/2”16
1
/2”19
1
/2
MODEL 9T
2216 2215 2211
12” CONE 15” CONE 18” CONE
A 127/8
”12
7
/8
”12
7
/8
B 61/8”4
5
/8”3
1
/8
C 13
1
/2”16
1
/2”19
1
/2
FIG. 1 FIG. 2
FIG. 4 FIG. 5
FIG. 3
FIG. 6
BODY VALV E
7/8” PUNCH
BASE
WASHER
DISH TABLE
CONE SINK
APPROX.
30”
APPROX. 14”
9” MIN.
6” MIN.
2” TO 4”
6”
A
6-5/8”
No. 9T SPRAY RINSE No. 6T
SINK HOLE
C DIA. SPRAY RINSE HOLE
A
B
LOCKNUT
FLAT PORTION OF CONE SINK
GLOBE VALVE 1/2”
1/2” COPPER TUBING
1/2” COPPER TUBING
1/2” TUBE FITTING
1/2” TUBE FITTING
1/2” CLOSE NIPPLE
NIPPLE 1/2” X 6”
1/2” X 4” NIPPLE
1/2” “T”
1/2” “T”
1/2” CLOSE NIPPLE
SPRAY RINSE
4. Slide second clamp ring loosely over Hush Cushion®and up to previously tightened clamp ring. Do not tighten.
5. Unscrew legs until there is a space of approximately 1/4” between the top of the upper housing and the Hush Cushion®. Raise disposer until
the upper housing slides into the Hush Cushion®. Slide the loose clamp ring between the two lower beads on the Hush Cushion®and tighten.
6. Assemble swirl spray or swirl sprays as shown in Figure 8. The method of assembly of the swirl sprays is typical. Other combinations of con­vertible and fixed swirl sprays are available. The outlet hole of fixed spray head should be horizontal to promote swirling action in cone sink. (convertible spray see Figure 9.)
7. Connect copper tube or tubes to swirl sprays and bend in gradual curve to connect to fittings in valves. See Figure 7.
8. Thread special nipple into drain outlet, slide hush connector over pipe and assemble and tighten clamp ring in two grooves. NOTE: ALL PLUMBING AND ELECTRICAL CONNECTIONS SHOULD BE MADE ACCORDING TO LOCAL CODES.
INSTALLATION DIMENSIONS AND DRAINLINE CONNECTIONS
FIG. 7
NOTE:
A globe valve used for metering flow to prevent solenoid hammering must be installed between solenoid valve and disposer. See Fig. 7. Any valve ahead of the solenoid valve must be opened and cause no restrictions.
IMPORTANT! Do not test or run disposer without mini­mum water flow (see Plumbing Installation) as this will
damage the seal and void the warranty.
NOTE:
Disposer assembly includes disposer, outlet, nipple, Hush Cushion
®
, clamps and supporting legs. Other items must be
purchased separately. Items shown in gray in Figure 7 are
available in equipment groups ordered separately.
FIG. 8 FIG. 9 CONVERTIBLE SPRAY
AERATOR SPRAY
SPRAY GASKETS
STEEL WASHER
CONICAL – BRASS WASHERS
NUT
LOCK
NUT
CONICAL WASHER
TUBING
LOCK NUT
TUBING
NUT
STEEL WASHERSPRAY HEAD
BRASS WASHERS
SPRAY HEAD
GASKET
The convertible spray should be located opposite the direction of travel of dishes in scrapping operation.
FIG. 10 FIG. 11
DIMENSIONS
2000-1 2000-3 3000-3 5000-3 5000-38 10000-3
A
323/
8 - 35
1
/
8 32
3
/
8 - 35
1
/
8 32
3
/
8 - 35
1
/
8 32
7
/
8 - 35
3
/
8 32
61
/
64 - 35
29
/
64 32
61
/
64 - 35
29
/
64
B 215/16 209/16 2215/32 221/2 2237/64 2337/64
C 65/8 65/8 65/8 65/8 65/8 65/8
D 6666 8 8
E 16
1
/4 161/4 1715/16 1719/64 173/8 173/8
F 16 16 161/8 165/8 1623/32 1623/32
G
253/4 - 281/2 253/4 - 281/2 253/4 - 281/2 261/4 - 283/4 2621/64 - 2853/64 2621/64 - 2853/64
H 51/8 51/8 67/8 87/16 87/16 87/16
J 53/4 53/4 87/8 88 8
K 25/8 25/8 33/8 43/4 43/4 43/4
L 67/16 67/16 713/16 1013/16 1013/16 1013/16
*
*
TRAP
WALL
DISPOSER
If space between dis­poser and wall is insufficient to allow for installation of trap, waste line may have to be at an angle to the wall as shown.
J
K
H
E
F
A*
G*
B
C
G minus B
D
Water
Inlet
Drain
Slope = 1/4Per Foot
L
Sink Flange
*
Legs are adjustable beyond the minimum shown in the screw adjustment. 2clearance must be maintained beneath unit for proper ventillation.
MANUAL SWITCH
APPROX. 40"
ELBOW TUBE FITTING
HUSH CUSHION
1/2" GLOVE VALVE
SEE FIG. 11
CLAMP RING
¤
TUBE
GATE VALVE 1/2" HOT WATER
#9T SPRAY RINSE (Dotted Outline Illustates 9T Rinse)
MAGNETIC SWITCH AND REMOTE PUSH BUTTON STATION
SYPHON BREAKER (Check Local Code)
3/4" COLD WATER
HOT WATER
1" MIN. ABOVE TABLE RIM
1/2" GLOBE VALVE FOR METERING*
SOLENOID VALVE
1/2" GLOBE VALVE
WASTE LINE
GATE VALVE
POWER SUPPLY
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