Waste King 10000-3 Installation Manual

INSTALLATION OF CONE SINK INTO DISH OR WORKTABLE

1. (See Figures 1 and 2.) Locate hole center as shown on Figure 2. Cut a “C” (Figure 2) diameter hole in dish or work table, a minimum of 2” from the inside front edge (operator’s side). Hole can be cut with a “nibbler” after a knockout hole 11/2” diameter has been punched.

2. Lift cone to underside of table with cone flange overlapping all around (Figures 1 and 3).

3. Check alignment of cone spray fittings to be sure they are in the proper position. For 15” and 18” cones, position such that holes are located

to right and left side of operator. (See Figure 7 for location.)

4. Tack weld, spot weld, bolt, or rivet flange of cone sink to underside of dish or work table. If bolted or riveted, smooth top surface and washsolder around bolt or rivet heads and sand smooth.

5. Bead weld or solder and wash-solder all around where the table joins flange of cone sink for a clean, watertight, sanitary installation.

6. The cone sink has been designed with the step, as shown in Figure 3. In the welding or soldering operation required to assemble the cone

sink to the dish or work table, every attempt should be made to keep the recessed, flat portion of the cone free of the weld or solder material. This will minimize the clean-up time required and provide a smooth, flat surface for any cover.

7. Minimum installation criteria:

• Minimum clearance between left and right side of waste disposer and side wall: 18 inches.

• Minimum clearance to back wall: 10 inches.

• No front panel/door between waste disposer installation cavity under a sink/dish table and room.

SPRAY-RINSE INSTALLATION

1. Locate center (Figures 1 and 2).

2. Drill 7/16” diameter hole through center.

3. Assemble 7/8” punch and tighten bolt head, as illustrated,

until the die pierces the stainless steel, leaving a clean opening of 7/8”.

4. Place body valve and base in position, assemble washer and locknut as shown in Figure 5.

5. Attach vol-temp assembly to the projecting nipple.

POSITIONING AND INSTALLATION OF COMMERCIAL DISPOSER

1. Subassemble plumbing for swirl sprays as shown in detail in Figure 6,

and as shown assembled on final unit in Figure 7.

2. Slide Hush Cushion®up over edge of flange on cone sink. The inner edge of this Hush Cushion®is chamfered to facilitate this operation.

3. Slide one clamp ring over Hush Cushion®, place between two upper beads and tighten, this firmly attaches the Hush Cushion®to the cone sinks.

NOTE: On the six inch opening only to make certain that the Hush Cushion

is not mounted upside down, look down into the cone sink from above the work table and check that the wording is readable on the center plug on the Hush Cushion®. This reads, “Remove before using”.

COMMERCIAL DISPOSER MODELS 2000, 3000, 5000 AND 10000

INSTALLATION

INSTRUCTIONS

BEFORE INSTALLING, READ ENTIRE INSTRUCTIONS CAREFULLY.

RISK OF INJURY TO PERSONS FROM HAZARDOUS MOVING PARTS. SERIOUS INJURY POSSIBLE IF

NOT PROPERLY INSTALLED WITH A HOPPER OR A CONE SPECIFIED IN THE INSTRUCTION MANUAL.

IF YOU ARE REPLACING AN OLD DISPOSER GO TO

POSITIONING AND

INSTALLATION OF COMMERCIAL DISPOSER

MODEL 6T

2216 2215 2211

12” CONE 15” CONE 18” CONE

A 101/4”11

/4”13

/4”

B 3

/2”3

/2”

C 13

/2”16

/2”19

/2”

MODEL 9T

2216 2215 2211

12” CONE 15” CONE 18” CONE

A 127/8

”12

”

B 61/8”4

/8”3

/8”

C 13

/2”16

/2”19

/2”

FIG. 1 FIG. 2

FIG. 4 FIG. 5

FIG. 3

FIG. 6

BODY VALV E

7/8” PUNCH

BASE

WASHER

DISH TABLE

CONE SINK

APPROX.

30”

APPROX. 14”

9” MIN.

6” MIN.

2” TO 4”

6”

6-5/8”

No. 9T SPRAY RINSE No. 6T

SINK HOLE

C DIA. SPRAY RINSE HOLE

LOCKNUT

FLAT PORTION OF CONE SINK

GLOBE VALVE 1/2”

1/2” COPPER TUBING

1/2” TUBE FITTING

1/2” CLOSE NIPPLE

NIPPLE 1/2” X 6”

1/2” X 4” NIPPLE

1/2” “T”

1/2” CLOSE NIPPLE

SPRAY RINSE

4. Slide second clamp ring loosely over Hush Cushion®and up to previously tightened clamp ring. Do not tighten.

5. Unscrew legs until there is a space of approximately 1/4” between the top of the upper housing and the Hush Cushion®. Raise disposer until

the upper housing slides into the Hush Cushion®. Slide the loose clamp ring between the two lower beads on the Hush Cushion®and tighten.

6. Assemble swirl spray or swirl sprays as shown in Figure 8. The method of assembly of the swirl sprays is typical. Other combinations of convertible and fixed swirl sprays are available. The outlet hole of fixed spray head should be horizontal to promote swirling action in cone sink. (convertible spray see Figure 9.)

7. Connect copper tube or tubes to swirl sprays and bend in gradual curve to connect to fittings in valves. See Figure 7.

8. Thread special nipple into drain outlet, slide hush connector over pipe and assemble and tighten clamp ring in two grooves. NOTE: ALL PLUMBING AND ELECTRICAL CONNECTIONS SHOULD BE MADE ACCORDING TO LOCAL CODES.

INSTALLATION DIMENSIONS AND DRAINLINE CONNECTIONS

FIG. 7

NOTE:

A globe valve used for metering flow to prevent solenoid hammering must be installed between solenoid valve and disposer. See Fig. 7. Any valve ahead of the solenoid valve must be opened and cause no restrictions.

IMPORTANT! Do not test or run disposer without minimum water flow (see Plumbing Installation) as this will

damage the seal and void the warranty.

NOTE:

Disposer assembly includes disposer, outlet, nipple, Hush Cushion

, clamps and supporting legs. Other items must be

purchased separately. Items shown in gray in Figure 7 are

available in equipment groups ordered separately.

FIG. 8 FIG. 9 CONVERTIBLE SPRAY

AERATOR SPRAY

SPRAY GASKETS

STEEL WASHER

CONICAL – BRASS WASHERS

NUT

LOCK

NUT

CONICAL WASHER

TUBING

LOCK NUT

TUBING

NUT

STEEL WASHERSPRAY HEAD

BRASS WASHERS

SPRAY HEAD

GASKET

The convertible spray should be located opposite the direction of travel of dishes in scrapping operation.

FIG. 10 FIG. 11

DIMENSIONS

2000-1 2000-3 3000-3 5000-3 5000-38 10000-3

323/

8 - 35

8 32

8 - 35

8 32

8 - 35

8 32

8 - 35

8 32

64 - 35

64 32

64 - 35

B 215/16 209/16 2215/32 221/2 2237/64 2337/64

C 65/8 65/8 65/8 65/8 65/8 65/8

D 6666 8 8

E 16

/4 161/4 1715/16 1719/64 173/8 173/8

F 16 16 161/8 165/8 1623/32 1623/32

253/4 - 281/2 253/4 - 281/2 253/4 - 281/2 261/4 - 283/4 2621/64 - 2853/64 2621/64 - 2853/64

H 51/8 51/8 67/8 87/16 87/16 87/16

J 53/4 53/4 87/8 88 8

K 25/8 25/8 33/8 43/4 43/4 43/4

L 67/16 67/16 713/16 1013/16 1013/16 1013/16

TRAP

WALL

DISPOSER

If space between disposer and wall is insufficient to allow for installation of trap, waste line may have to be at an angle to the wall as shown.

G minus B

Water

Inlet

Drain

Slope = 1/4” Per Foot

Sink Flange

Legs are adjustable beyond the minimum shown in the screw adjustment. 2” clearance must be maintained beneath unit for proper ventillation.

MANUAL SWITCH

APPROX. 40"

ELBOW TUBE FITTING

HUSH CUSHION

1/2" GLOVE VALVE

SEE FIG. 11

CLAMP RING

TUBE

GATE VALVE 1/2" HOT WATER

#9T SPRAY RINSE (Dotted Outline Illustates 9T Rinse)

MAGNETIC SWITCH AND REMOTE PUSH BUTTON STATION

SYPHON BREAKER (Check Local Code)

3/4" COLD WATER

HOT WATER

1" MIN. ABOVE TABLE RIM

1/2" GLOBE VALVE FOR METERING*

SOLENOID VALVE

1/2" GLOBE VALVE

WASTE LINE

GATE VALVE

POWER SUPPLY

PLUMBING INSTALLATION

NOTE: Refer to FIgure 10 for installation dimensions and drainline connections.

1. Plumb unit using valves and fittings as shown typically in Figure 7. NOTE: Syphon breaker, available as option item, is approved in most areas. Check local code to be sure it conforms in your area.

2. When overhead spray rinse is used, split the incoming 3/4” cold water into two 1/2” lines and connect one to the 1/2”“T” at the bottom of the

unit and the other to the globe valve on the cold water side of the spray rinse. Connect one 1/2” hot water line to the globe valve on the hot water side of the spray rinse.

3. On models 3000, 5000, and 10000 connect 3” drain to the hush connector. Drain line must have a minimum of bends. The unit is equipped with a drain outlet designed for a connection to a conventional 3” trap. For model 2000 drain line and trap will be 2”.

IMPORTANT! Before installing the Waste King

disposer, the connecting waste line must be cleaned out all the way to the connecting sewer

main. DO NOT CONNECT INTO GREASY TRAP.

The trap may be connected to a 3” branch waste line running directly into the stack. For model 2000, branch waste line can be 2”. A minimum slope of 1/4” per foot of run of waste line is recommended. Limit the horizontal drain line to a 15 foot run free of turns; then, using a long 45°“Y”, connect to a 3” or 4” horizontal line or stack. Recessed thread fittings must be used throughout and all pipe ends should be carefully reamed. A minimum number of elbows, tees, etc., reduce the possibility of plumbing stoppages. Water is injected to underside of table chamber through a control that allows approximately 4 gallons per minute flow. Do not restrict or alter this control as it is necessary to properly clean the inside of the unit.

IMPORTANT: If unusual sewer conditions exist (too many bends or too long to main), if the water pressure is low for application resulting in low water flow rate, or if high percentage of leafy and/or paper material is included in food waste, serious consideration should be given to the use of a time delay and water injector into the sewer to overcome stoppages. Under such conditions a larger size cold water line should be used along with larger solenoid valves and syphon breakers. (Parts and data available from factory.)

*Minimum Water Flow RATE Used with Model: 2000 and 3000 – 10 gallons per minute. 5000 and 10000 – 14 gallons per minute.

TESTING

IMPORTANT! Do not test or run disposer without minimum water flow (see Plumbing Installation) as this will damage the seal and void the warranty.

1. Test assembly for leaks: a. Where cone sink joins table

b. Where disposer joins cone sink c. At all piping connections d. Where swirl spray fittings connect

2. After plumbing and electrical connections are made, turn on disposer to be sure all parts are in working order and that the disposer turntable rotates clockwise when viewed from above. Open valve in vacuum breaker line and, using globe valves in plumbing assembly (Refer to Figure 6), adjust so that water swirls around just below the rim of the cone sink. Leave valves open in these positions.

NOTE: When the convertible swirl spray is used to remove food waste from dishes, adjust the flow to provide a convenient combination of anti-splash and high flow volume characteristics (top of flume approximately 3” above cone sink). These combinations provide a flow of approximately 8 gallons of water per minute.

3. Replace cover, retest for leaks and turn unit off.

4. Unit is now ready for operation.

OPERATING INSTRUCTIONS

IMPORTANT! Do not test or run disposer without minimum water flow (see Plumbing Installation) as this will damage the seal and void the warranty.

1. Push “start” button. Be sure unit is running and water is flowing before any waste is fed into the disposer. Do not pack food waste into unit.

Do not dump garbage can loads directly into unit. Feed waste in gradually.

2. DO NOT ALLOW GLASS, METAL OR CROCKERY TO ENTER. IF THIS OCCURS, STOP THE UNIT AND REMOVE SUCH MATERIAL.

3. IF THE MOTOR STOPS, push stop button. Remove any waste material which caused stoppage. Check the turntable to see that it will turn

freely. Wait three minutes, push red reset button firmly (LOCATED ON JUNCTION BOX OF MOTOR). Then push “start” button.

4. If the motor hums and the turntable does not rotate freely, there is usually a jamming obstruction, such as metal. STOP UNIT. With a suitable bar or stick, pry against one of the impellers and rotate the turntable in a counterclockwise direction. When the turntable is free, REMOVE THE BAR AND THE OBSTRUCTION MATERIAL BEFORE RESTARTING UNIT. CAUTION – LOSS OF ONE PHASE IN THREE PHASE UNITS (if one fuse blows while running) WILL CAUSE MOTOR TO LABOR AND HEAT. PROLONGED OPERATION WILL DAMAGE THE MOTOR.

5. If the motor remains silent after resetting the overload protector (as instructed in item 3 above) and the turntable rotates freely, check the electric fuses and complete electrical circuit.

6. ALWAYS ALLOW THE DISPOSER AND THE WATER TO RUN FOR THREE MINUTES AFTER EACH OPERATION to keep the unit clean and to flush all food waste out of the drain lines. THIS IS IMPORTANT!

CAUTION: ALWAYS TURN THE DISPOSER OFF AND LET IT COME TO A STANDSTILL BEFORE PUTTING YOUR HAND INTO THE HOPPER OR NEAR THE GRINDING CHAMBER. DO NOT LOOK FOR CAUSE UNTIL STARTING CONTROL IS TURNED OFF.

ELECTRICAL INSTALLATION

1. Use waterproof conduit and make all electrical connections according to local codes.

2. Wire three phase units using manual switches as shown in wiring diagram, Figure 12.

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