Warrior Winches S17500, S20000 User guide

ELECTRICAL WINCH

S17500
S20000

Assembly & Operating Instructions

CONTENTS

INTRODUCTION ...................................................................................... 1

GETTING TO KNOW YOUR WINCH .......................................................2

SAFETY PRECAUTIONS .........................................................................3

GENERAL TIPS FOR SAFE OPERATION ..............................................5

WINCHING TECHNIQUES A-Z ................................................................6

WINCH ASSEMBLY AND MOUNTING ....................................................7

MOUNTING DRAWING ............................................................................9

WINCH ACCESSORIES YOU WILL NEED .............................................9

RIGGING TECHNIQUES ..........................................................................9

WINCH WORKING DEMONSTRATION ................................................ 10

REPLACING THE WIRE ROPE ............................................................. 1 1

MAINTENANCE ..................................................................................... 1 1

TROUBLE SHOOTING .......................................................................... 1 2

WINCH ASSEMBLY DRAWING S17500 ............................................... 1 3

WINCH PARTS LIST S17500 ................................................................ 14

WINCH ASSEMBLY DRAWING S20000 ............................................... 1 5

WINCH PARTS LIST S20000 ................................................................ 16

SPECIFICATION S17500 ....................................................................... 1 7

SPECIFICATION S20000 ....................................................................... 1 8

1

INTRODUCTION

Congratulations on your purchase of a high quality winch. We design and build
winches to strict specifications and with proper use and maintenance will bring you
years of satisfying service.

WARNING - Read, study and follow all instructions before operating this

winch. Failure to read these instructions may result in personal injury
and/or property damage.

Your winch can develop tremendous pulling forces and if used unsafely or
improperly could result in property damage, serious injury or death. Throughout
this manual you will find the following symbols for caution, warning and danger.
Pay particular attention to the notes preceded by these symbols as they are
written for your safety. Ultimately, safe operation of this device rests with you, the
operator.

This indicates a potentially hazardous situation, which if not avoided, may
result in minor or moderate injury. This notation is also used to alert you
against unsafe practices.

This indicates a potentially hazardous situation, which if not avoided, could
result in death or serious injury.

CAUTION

WARNING

2

GETTING TO KNOW YOUR WINCH

Your winch is a powerful piece of machinery. It is important that you
understand the basics of its operation and specifications so that when you
need to use it, you can use it with confidence and safety. Below is a list of
the components of your winch and their use. You should practice using
your winch before you are in a situation where you need to use it.

1. This winch is engineered for maximum line pull with only one layer of cable
spooled onto the winch drum (the first layer).

2. Motor: Your 7.8hp/8.6hp motor is powered by a 12/24 volt battery and provides
power to the gear mechanism which turns the drum and winds the wire rope;

3. Winch Drum: The winch drum is the cylinder on which the wire rope is stored. It
can feed or wind the rope depending on the remote winch switch.

4. Wire Rope (cable): Your winch has a 15/32"X87' galvanized aircraft cable
designed specifically for load capacity rating of the winch. The wire rope feeds

onto the drum in the “under wind” position through the roller fairlead and is

looped at the end to accept the clevis hook pin.

5. Roller Fairlead: When using the winch at an angle the roller fairlead acts to
guide the wire rope onto the drum and minimizes damage to the wire rope from
abrasion on the winch mount or bumper.

6. Mechanic Gear System: The reduction gears convert the winch motor power
into extreme pulling forces.

7. Braking System: Braking action is automatically applied to the winch drum
when the winch motor is stopped and there is a load on the wire rope. A
separate mechanical brake applies the braking action.

8. Free Spooling Clutch: The clutch allows the operator to manually disengage

(“CLUTCH OUT”) the spooling drum from the gear train, free spool. Engaging
the clutch (“CLUTCH IN”) locks the winch into the gear system.

9. Solenoid: Power from the vehicle battery flows through the weather-sealed
switch before being directed to the winch motor.

10. Remote Lead: The Power switch leads have a dual switch for powering in or
powering out your winch drum. The remote leads allow you to stand clear of the
wire rope when the winch is under load.

3

11. Wireless Remote Control: allow you control winch up to 50 Ft away. (Only
available on 12v)

12. Universal Flat Bed Mounting Plate: Your winch could have been optionally
supplied with a flat bed mounting channel that can be mounted to most flat
surfaces such as trailers, step bumpers, truck beds etc. Our IST640 mounting
channel also has holes to accept your roller fairlead as well as mounting for
17500/20000lbs winches.

13. Snatch Block: If Your winch is supplied with a snatch block that can double the
pulling power of the winch, or change the pulling direction without damaging the
wire rope. We recommend you to use double line and snatch block for pulling
over 70% of the rated line pull.

SAFETY PRECAUTIONS

WARNING

WARNING – Do not exceed rated capacity shown in this table.

Layer

Rated line pull lbs (kgs)

Total rope on the drum ft

(m)

1

17500（7938）

20000（9072）

18.0（6.0）

2

14140（6414）

16160（7330）

40.7（13.0）

3

11862（5381）

13557（6149）

65.9（21.0）

4

10217（4634）

11677（5297）

86.9（26.5）

WARNING – Intermittent use only. Allow winch to cool between uses.
WARNING - Do not use winch to lift (vertically)
WARNING - Do not use winch to pull or move people in any way.

WARNING – NEVER cut, weld, or modify any part of the winch or cable.
WARNING – Never use your winch as securing device and DO NOT excessive

lower loads.

WARNING - A minimum of five wraps of cable around the drum barrel is

necessary for pulling and holding the rated load.

4

WARNING - Keep yourself and others a safe distance to the side of the cable

when it is under tension.

WARNING – The wire rope may break before the motor stalls. For heavy
loads at or near rated capacity, use a pulley block/snatch block to reduce the
load on the wire rope.

WARNING - Never step over a cable, or go near a cable under load (under
tension).

WARNING - Don’t move the vehicle to pull a load (towing) on the winch cable.
This could result in cable breakage.

WARNING- Disconnect the remote control and battery leads when not in use.

WARNING- Avoid “shock loads” by using the control switch intermittently to

take up the slack in the wire rope. “Shock loads” can far exceed the rate
capacity for the wire rope and drum.

WARNING- When re-spooling the cable ensure that the cable spools in the
under-wind position with the cable entering the drum from the bottom, not the
top. To spool correctly you should keep a slight load on the cable while
pushing the remote button to draw in the cable. Walk toward the winch not
allowing the cable to slide through your hands. Do not let your hands get within
12″ of the winch while re-spooling. Turn off the winch and repeat the

procedure until a few feet of cable is left. Disconnect the remote control and
finish spooling by hand by rotating the drum by hand with the clutch
disengaged. Keep hands clear of the fairlead and drum while the winch is
under power.

WARNING - Do not use as a hoist. Do not use for overhead lifting.

WARNING – NEVER use you winch without a suitable isolated installed,

failure to install an isolation switch will void any warranty.

WARNING - Use gloves to protect hands when handling the cable. Never let
the cable slide through your hands.

WARNING – Never connect the cable back to itself. Apply blocks to the wheels
of the vehicle when on an incline. Duration of winching pulls should be kept as

5

short as possible. If the motor becomes uncomfortably hot to the touch, stop
winching immediately and let it cool down for a few minutes. Do not pull for
more than one minute at or near the rated load.

CAUTION - If the motor stalls do not maintain power to the winch. Electric

winches are designed and made for intermittent use and should not be used in
constant duty applications.

CAUTION - Never disengage the clutch when there is a load on the winch.

CAUTION – Use the hand saver hook when handling the hook for spooling or

un-spooling the wire rope.

GENERAL TIPS FOR SAFE OPERATION

• The 20000lbs and its all derivative types are rated at 20000lbs capacity when
spooling the first rope layer on the drum. Overloading can damage the
winch/motor/ or wire rope. For loads over 70% of rated line pull. we
recommend the use of the pulley block/snatch block to double the wire rope
line. This will aid in two ways: a) reduce the number or rope layers on the
drum, as well as, b) reduce the load on the wire rope by as much as 50%.
When doubling the line back to the vehicle, attach to the frame or other load
bearing part.

• The vehicle engine should be kept running during operation of the winch to
minimize battery drain and maximize power and speed of the winch. If the
winch is used for a considerable amount of time with the engine off the battery
may be drained and too weak to restart the engine.

• Get to know your winch before you actually need to use it. We recommend that
you set up a few test runs to familiarize yourself with rigging techniques, the
sounds your winch makes under various loads, the way the cable spools on the
drum, etc.

• Inspect the wire rope and equipment before each use. A frayed or damaged
rope must be replaced immediately. Use only the manufacturer’s identical
replacement rope with the exact specifications.

6

• Inspect the winch installation and bolts to ensure that all bolts are tight before
each operation.

• Never connect the cable back to itself. This will cause cable damage. Always
use a snatch block, sling or chain of suitable strength as shown in the
illustrations.

• Store the remote control inside your vehicle in a place that it will not be
damaged.

• Any winch that appears to be damaged in any way, is found to be worn, or
operates abnormally shall be removed from service.

• Pull only on parts of the vehicle as specified by the vehicle manufacturer.

• Only attachments and/or adapters supplied by the manufacturer shall be used.

• Whenever before your winch start to working, please slightly test-run your

winch in two direction, even if the winch drum only round a few degree of angle,
ensure the winch is well-balanced, especially after you operated the clutch,
test-running winch can make winch in gear.

WINCHING TECHNIQUES A-Z

a. Take time to asses your situation and plan your pull.
b. Put on gloves to protect your hands.
c. Disengage the clutch to allow free-spooling and to save energy.
d. Attach the hand saver hook to the clevis hook.
e. Pull out the wire rope to your desired anchor point using the hand saver hook.
f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not
attach the hook back onto the wire rope.
g. Engage the clutch.
h. Connect the remote control switch to the winch.
i. Start your engine to ensure power is being replenished to the battery.
j. Power in the wire rope guiding the wire under tension to draw up the slack in the
wire. Once the wire is under tension stand well clear. Never step over the wire rope.
k. Double-check your anchors and make sure all connections are secure.
l. Inspect the wire rope. Make sure there are at least 5 wraps of wire rope around the
winch drum.

7

m. Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the
hook. Open the hood of the vehicle for added protection.
n. Clear the area. Make sure all spectators are back and that no one is directly in
front or behind the vehicle or anchor point.
o. Begin winching. Be sure that the wire rope is winding evenly and tightly around the
drum. The vehicle that is being winched can be slowly driven to add assistance to the
winching process. Avoid shock loads; keep the wire rope under tension.
p. The vehicle to be winched should be placed in neutral and the emergency brake
released. Only release the brake pedal when under full tension. Avoid shock loads to
the winch and NEVER leave winch attached as a securing device otherwise you will
damage the brake, winch and possible vehicle or load.
q. The winch is meant for intermittent use. Under full load with a single line rig do not
power in for more than two minutes without letting the motor cool down for a further 10
minutes and then resume the winching operation.
r. The winching operation is complete once the vehicle is on stable ground and is able
to drive under its own power.
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park.
t. Release the tension on the wire rope. The winch is not meant to hold the vehicle for
long periods of time or be used as securing device.
u. Disconnect the wire rope from the anchor.
v. Rewind the wire rope. Make sure that any wire already on the drum has spooled
tightly and neatly. If not, draw out the wire and re-spool from the point where the rope
is tight.
w. Keep your hands clear of the winch drum and fairlead as the wire rope is being
drawn in.
x. Secure the hook and hook strap.
y. Disconnect the remote control and store in a clean, dry place.
z. Clean and inspect connections and mounting hardware for next winching operation.

WINCH ASSEMBLY AND MOUNTING

1. Your winch is designed with a bolt pattern that is standard in this class of
winch. Our winch mounting kit(s) IST640 are available that utilize this bolt

8

pattern for the popular vehicles and mounting channels. If you will utilize our
mounting channel (IST640) you must ensure that it is mounted on a flat surface
so that the three major sections (motor, drum and gear housing) are properly
aligned. Proper alignment of the winch motor on the left and gearbox on the
right will allow even distribution of the full rated load.

2. When using our mounting channel (IST640), Start by connecting the roller
fairlead (Part# S2000800) to the mounting channel using 2 each of the cap
screw M10 X 35 (Part# S2000022), lock washer (Part# S2000004) and
securing (Make sure the screw is placed through the mounting channel and
roller fairlead from inside the channel. This will allow enough clearance for the
winch to be placed in the channel without obstruction.)

3. Assemble the winch to the mounting channel or vehicle bump base by first
pulling and releasing the clutch knob to the “CLUTCH OUT” position (free
spooling). Pull out a few inches of cable from the drum and feed the wire loop
through the opening in the front of the mounting channel and roller fairlead.
Now, using the remaining M12 x 30 cap screws (Part# S2000020) and lock
washer (Part# S2000021) secure the winch to the mounting channel.

4. Connect the winch motor leads as detailed below:

CAUTION – Batteries contain gases which are flammable and explosive.

Wear eye protection during installation and remove all jewelry. Do not lean over
battery while making connections.

9

5. Assemble the clevis hook to the cable. Take off the pin from the clevis hook,
connect the clevis hook to the cable and mount the pin back to the clevis hook.

6. Always use the hand saver when free-spooling and re-spooling the wire rope.
Using the hand saver keeps your hands and fingers away from the rotating
drum.

7. Check for proper drum rotation. Pull and turn the clutch knob to the “CLUTCH
OUT” position. Pull out some cable from the drum, and then turn the clutch
knob to the “CLUTCH IN” position to engage the gears. Press the cable out
button on the power switch. If the drum is turning and releasing more cable
then your connections are accurate. If the drum is turning and collecting more
cable then reverse the leads on the motor. Repeat and check rotation.

MOUNTING DRAWING

S17500

S20000

10

WINCH ACCESSORIES YOU WILL NEED

NOT INCLUDED WITH YOUR WINCH

Gloves – For handling the wire rope and hook strap.
Anchor Strap/Chain – Tree saver anchor straps are made of high quality nylon with
high tensile strengths up to 15000lbs.
Mounting Plate – IST640 mounting channel required to fit your winch front mounted.

RIGGING TECHNIQUES

Self-Recovery

Locate a suitable anchor such as a strong tree trunk or boulder.
Always use a sling as an anchor point. CAUTION Do not attach

the clevis hook back onto the cable as this could cause damage to
the cable. As shown in Fig 3.1

CAUTION Do not winch from an acute angle as the wire rope
will pile up on one side of the drum causing damage to wire rope
and the winch. Fig 3.2

Short pulls from an angle can be used to straighten the vehicle.
Long pulls should be done with the wire rope at a 90° angle to the
winch/vehicle.

When pulling a heavy load, place a blanket or jacket over the wire
rope five or six feet from the hook. In the event of a broken cable it
will dampen the snap back. For additional protection open the
hood of the vehicle as shown in Fig 3.3

For pulls over 70% rated line pull, we recommend the use of the
snatch block/pulley block to double line the wire rope. Fig 3.4

This reduces the load on the winch and the strain on the rope by up
to 50% depending on the included angle

Fig 3.1

Fig 3.2

Fig 3.3

Fig 3.4

11

WARNING - Never use your winch for overhead hoisting or

for lifting people or moving people.

WINCH WORKING DEMONSTRATION

1. Disengage the clutch by turning the clutch to the “CLUTCH OUT” position.

2. Grab the cable assembly (Part# S2001000) and pull the cable to the desired
length, then attach to item being pulled.

Caution: Always leave at least five turns of cable on the drum; Review winch

safety warnings and precautions on page 2、3 before continuing.

3. Reengage the clutch by turn the clutch assembly (Part# S2000700) to the
“CLUTCH IN” position, if the clutch is not engaged, the winch drum must be turned
by hand, until the clutch is totally engaged.

4. Insert the switch assembly (Part# S2000900) connector onto the control box.

5. Test-run winch in two directions, each direction for one or two seconds.

6. While standing aside of the tow path, hold and operate the switch assembly
supplied by your choice. To reverse directions, wait until the motor stops before
reversing directions.

7. When the pulling is complete, remove the switch assembly (Part# S2000900).
From the female connector of the directional valve and replace the female
connectors cover.

REPLACING THE WIRE ROPE

If the wire rope has become worn or is beginning to show signs of strands breaking, it
must be replaced before being used again.

1. Turning clutch to the “CLUTCH OUT” position.

2. Extend cable assembly to its full length. Note how the existing cable is connected
to the drum.

3. Remove old cable assembly and attach new one as the old cable connected to the
drum. Insert the end of the new rope and secure the screw M8x10(Part#S2000007).

Fig 3.5

12

4. Ensure that the new cable wraps in the same rotation direction as the old one.
The cable should leave the drum from the bottom, under the drum.

5. Turning clutch to the “CLUTCH IN” position.

6. Retract Cable Assembly onto drum, first five wraps being careful not to allow
kinking, then winch cable must be wound onto the drum under a load of at least
10% rated line pull.

WARNING - Only replace the wire rope with the identical replacement part
recommended by the manufacturer, Steel/Synthetic ropes are not covered by
any part of this warranty, it is the user responsibility to replace when damaged,
frayed or worn.

MAINTENANCE

1. Periodically check the tightness of mounting bolts and electrical connections.
Remove all dirt or corrosion and always keep clean.

2. Do not attempt to disassemble the gear box.

3. The gearbox has been lubricated using a high temperature lithium grease
and is sealed at the factory. No internal lubrication is required.

13

TROUBLE SHOOTING

SYMPTOM

POSSIBLE CAUSE

SUGGESTED ACTION

Motor does not
turn on

-Switch Assembly not
connected properly

-Loose battery cable
connections

-Defective switch
assembly

-Defective motor

-Water has entered
motor

-Insert switch assembly all the way into the
connector.

-Tighten nuts on all cable connections.

-Replace switch assembly.

-Check for voltage at armature port with Switch
pressed. If voltage is present, replace motor.

-Allow to drain and dry. Run in short bursts
without load until completely dry.

Motor runs but
cable drum does
not turn

-Clutch not engaged

-Turn clutch to the “In” position. If problem
persists, a qualified technician needs to check
and repair.

Motor runs
slowly or without
normal power

-Insufficient current or
voltage

-Battery weak recharge. Run winch with vehicle
motor running.

-Loose or corroded battery cable connections.
Clean, tighten, or replace.

Motor overheating

-Winch running time
too long

-Allow winch to cool down periodically.

Motor runs in one
direction only

-Defective switch
assembly.

-Loose or corroded battery cable or motor
cable connections. Clean and tighten.

-Repair or replace switch assembly.

Winch braking
malfunction.

-Winch working in
wrong direction.

-Brake slice worn or
worn not.

-Change winch working direction looking is to
clockwise look at the motor end

- Simply readjusted the braking angle or
replaces the new brake slice.

WARNING - Brake angle adjustment method: Tighten the spring in the direction
of rotation for two circles, then adjust the angle of spline gear sleeve by 20°±5° (see
below section view).

14

WINCH ASSEMBLY DRAWING

S17500

44

43

42

40

45

41

15

WINCH PARTS LIST (S17500)

No.

Part #

Qty

Description

Remark

1

S1750001

3

Terminal Protector

2

S1750002

4

Screw M8 x 20

3

S1750003

4

Lock Washer Φ8

4

S1750100

1

Motor Assembly

5

S1750004

6

Screw M10 x 30

6

S1750005

6

Lock Washer Φ10

7

S1750006

1

Motor Bracket

8

S1750007

2

Bushing-Drum

9

S1750008

1

Coupling

10

S1750200

1

Break/shift Assembly

11

S1750300

1

Drum Assembly

12

S1750009

1

Screw M8×10

13

S1750010

3

Tie Bar

14

S1750011

10

Screw M8 x 75

15

S1750003

10

Lock Washer Φ8

16

S1750012

1

End Bearing

17

S1750013

2

Gasket

18

S1750014

1

Gear—Ring（Output）

19

S1750400

1

Gear Carrier Assembly（Output）

20

S1750015

1

Circlip For Hole

21

S1750500

1

Gear Carrier Assembly（Intermediate）

22

S1750016

1

Gear—Ring（Intermediate）

23

S1750600

1

Gear Carrier Assembly（Input）

24

S1750017

1

Gear—Input Sun

25

S1750018

1

Shaft Sleeve

26

S1750019

1

Trust Washer

27

S1750700

1

Clutch Assembly

28

S1750020

1

Gear—Housing

29

S1750021

8

Screw M12×30

30

S1750022

8

Lock Washer Ø12

31

S1750023

2

Lock Washer Ø5

32

S1750024

2

Screw M5×10

33

S1750800

1

Control Box Assembly

34

S1750025

2

Screw M10×35

35

S1750022

2

Lock Washer Ø10

36

S1750900

1

Roller Fairlead

37

S1751000

1

Remote Control Switch（RC8）

38

S1751100

1

Cable Assembly

39

S1750026

1

Strap

40

S1750027

1

Mounting Play

41

S1750028

1

Connecting Piece

42

S1750029

1

Connecting Piece

43

S1751200

1

Relay With Screw Assembly

44

S1751300

1

Cover With Screw Assembly

45

S1750030

1

Connecting Piece

46

S1750031

4

Connecting Block

47

S1750032

2

Connecting Rod Sets

48

S1750033

2

Ring seals

49

S1750034

1

Six angle bar

50

S1750035

1

Coupling

16

WINCH ASSEMBLY DRAWING

S20000

39

38

37

35

40

36

42

41

17

WINCH PARTS LIST

S20000

No.

Part #

Qty

Description

Remark

1

S2000001

4

Screw M8 x 25

2

S2000002

4

Lock Washer Φ8

3

S2000100

1

Motor Assembly

4

S2000003

6

Screw M10 x 30

5

S2000004

6

Lock Washer Φ10

6

S2000005

1

Motor Bracket

7

S2000006

2

Bushing-Drum

8

S2000200

1

Break/shift Assembly

9

S2000300

1

Drum Assembly

10

S2000007

1

Screw M8×10

11

S2000008

3

Tie Bar

12

S2000009

10

Screw M8 x 75

13

S2000010

10

Lock Washer Φ8

14

S2000011

1

End Bearing

15

S2000012

2

Gasket

16

S2000013

1

Gear—Ring（Output）

17

S2000400

1

Gear Carrier Assembly（Output）

18

S2000014

1

Circlip For Hole

19

S2000500

1

Gear Carrier Assembly（Intermediate）

20

S2000015

1

Gear—Ring（Intermediate）

21

S2000600

1

Gear Carrier Assembly（Input）

22

S2000016

1

Gear—Input Sun

23

S2000017

1

Shaft Sleeve

24

S2000018

1

Trust Washer

25

S2000700

1

Clutch Assembly

26

S2000019

1

Gear—Housing

27

S2000020

8

Screw M12×30

28

S2000021

8

Lock Washer Ø12

29

S2000022

2

Screw M10×35

30

S2000004

2

Lock Washer Ø10

31

S2000800

1

Roller Fairlead

32

S2000900

1

Remote Control Switch（RC8）

33

S2001000

1

Cable Assembly

34

S2000023

1

Strap 35

S2000024

1

Mounting Play

36

S2000025

1

Connecting Piece

37

S2000026

1

Connecting Piece

38

S2001100

1

Relay With Screw Assembly

39

S2001200

1

Cover With Screw Assembly

40

S2000027

1

Connecting Piece

41

S2000028

4

Connecting Block

42

S2000029

2

Connecting Rod Sets

43

S2001300

1

Battery Switch

44

S2000030

2

Ring seals

45

S2000031

1

Six angle bar

46

S2000032

1

Coupling

18

SPECIFICATION (S17500)

Rated line pull

17500 lbs (7938 kgs)

Motor: series wound

12V:Input: 5.4kW / 7.2hp;Output: 2.9 kW /3.9hp
24V:Input: 6.0kW / 8.0hp;Output: 3.1 kW /4.1hp

Gear reduction ratio

430:1

Cable (Dia.× L)

Ø15/32 "×87 ' (Ø12mm×26.5m)

Drum size (Dia.× L)

Ø3.5 "×8. 5" (Ø89mm×217mm)

Mounting bolt pattern

10 "×4.5 " (254mm×114.3mm) /10 "×6.5 " (254mm×165.1mm) 8-M12

Overall dimensions

(L×W×H)

24.4"×8.4"×11.1"

620mm ×214mm ×282mm

Net weight

Ibs(kg)

147.7（67.0）

Pull, Speed, Amperes, Volts (First layer):

Line Pull

Line Speed ft/min (m/min)

Current A

Ibs (kgs)

12V DC

24V DC

12V DC

24V DC

0

19.7（6.0）

21.0（6.4）

100

40

6000（2722）

7.2（2.2）

7.9（2.4）

220

100

10000（4536）

5.6（1.7）

5.9（1.8）

320

140

12500（5670）

4.9（1.5）

5.2（1.6）

350

180

14000（6350）

4.6（1.4）

4.6（1.4）

380

200

17500（7938）

3.0（0.9）

3.9（1.2）

450

250

Line pull and rope capacity in layer

Layer

Rated line pull lbs (kgs)

Total rope on the drum ft (m)

1

17500（7938）

18.0（6.0）

2

14140（6414）

40.7（13.0）

3

11862（5381）

65.9（21.0）

4

10217（4634）

86.9（26.5）

19

SPECIFICATION(S20000)

Rated line pull

20000 lbs (9072 kgs)

Motor: series wound

12V:Input: 5.8kW / 7.8hp;Output: 3.1 kW /4.1hp
24V:Input: 6.4kW / 8.6hp;Output: 3.3 kW /4.4hp

Gear reduction ratio

430:1

Cable (Dia.× L)

Ø15/32 "×87 ' (Ø12mm×26.5m)

Drum size (Dia.× L)

Ø3.5 "×8. 5" (Ø89mm×217mm)

Mounting bolt pattern

10 "×4.5 " (254mm×114.3mm) /10 "×6.5 " (254mm×165.1mm) 8-M12

Overall dimensions

(L×W×H)

24.4"×8.4"×11.1"

620mm ×214mm ×282mm

Net weight

Ibs(kg)

158.7（72.0）

Pull, Speed, Amperes, Volts (First layer):

Line Pull

Line Speed ft/min (m/min)

Current A

Ibs (kgs)

12V DC

24V DC

12V DC

24V DC

0

21.3（6.5）

19.7（6.0）

100

40

6000（2722）

7.2（2.2）

7.9（2.4）

220

100

10000（4536）

5.6（1.7）

5.9（1.8）

320

140

12500（5670）

4.9（1.5）

5.2（1.6）

350

180

14000（6350）

4.6（1.4）

4.6（1.4）

380

200

17500（7938）

3.0（0.9）

3.9（1.2）

450

250

20000（9072）

3.0（0.9）

3.3（1.0）

480

265

Line pull and rope capacity in layer

Layer

Rated line pull lbs (kgs)

Total rope on the drum ft (m)

1

20000（9072）

18.0（6.0）

2

16160（7330）

40.7（13.0）

3

13557（6149）

65.9（21.0）

4

11677（5297）

86.9（26.5）

20

WARRANTY

Your winch has been manufactured and tested to the highest standards. Please
ensure you read and understand the assembly and operating instructions
before use. Failure to comply with these instructions or any improper use of the
equipment will terminate the warranty.

Please ensure you record the information below:

Distributor

Date of Purchase

Invoice No

Serial No

In the unlikely event you experience problems, contact the distributor with this
information.

21

Limited lifetime with 3 year on electrical

Limited Lifetime Warranty for WARRIOR WINCHES

Winch solutions are the sole distributors of WARRIOR WINCHES.
Winch solutions (“seller” or winch solutions) warrants to the original retail buyer only (“Buyer”)

that any mechanical component of a genuine WARRIOR WINCH (“product”) is free of defects

in material and workmanship for the lifetime of the winch.
The electrical components (including the motor, contactor, and switches) will be free of

defects in material and workmanship for a period of (3) three years (36 Months) from the
original purchase provable date of purchase.

Any Product Winch solutions determines to be defective will be repaired or replaced at Winch

solutions sole discretion without charge to the Buyer upon Buyer’s compliance with this

procedure. Seller or its Authorized Agent may make reasonable charges for parts and for
labour for repairs not covered by this Lifetime Limited Warranty. The warranties set forth
herein are exclusive and in lieu of all other warranties, whether oral or written, express or
implied.

All purchases must be registered. Any product that has not been registered will be
covered by the standard 1 year warranty.

To obtain service under this warranty, the Buyer shall mail, ship or otherwise deliver to the
address noted below, at the Buyers expense; (1) the Product, (2) a written description of the
problem, (3) Buyers name, address and contact number, (4) copy of the original purchase
receipt.

The Warranty does not cover the cost of labour or transportation/shipping charges for the
replacement or installation of defective parts.

This warranty does not apply to defects of the Product caused by; (1) normal wear and tear,
(2) failure to comply with any installation or maintenance instructions provided by the Seller,
including but not limited to subjecting the product to loads in excess of the loads listed in any
instructions, Owners Manual or as detailed upon the Sellers website, (3) commercial or
industrial use, (4) alteration or modification by any parties other than the Seller, (5) misuse,
abuse, neglect, accidents, Acts of God, terrorism or (6) other causes beyond the control of the
Seller after delivery of the Product to the Sellers Authorized Agent.

This Warranty does not cover steel cables, synthetic ropes, fairleads or exterior finishes
Winch solutions shall not be responsible or liable for any indirect or consequential damages.

These consequential damages may include, but are not limited to, lost profits or loss of use
and down time.

A winch solution reserves the right to change the Product design without notice. A
winch solution reserves the right to replace any part or whole unit with a newer design
of the same function

22

Please ensure you record the information below:

Distributor

Date of Purchase

Invoice No

Serial No

Please register your Winch at www.warriorwinch.co.uk , any product that is not
registered will not be covered by the lifetime warranty.

In the unlikely event you experience problems, contact the distributor with this
information.