WARRIOR EV 30i Manual Manual

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EV 30i

INVERTER GENERATOR

( !

......:6

MANUAL

Inverter Generator

EV 30i

PREFACE

Thank you for purchasing our generators.

This manual covers operation and maintenance of the EV30i generator.

All information in this publication is based on the latest product information

Available at the time of approval for printing.

We reserve the right to make changes at any time without notice and without

incurring any obligation.

No part of this publication may be reproduced without written permission.

This manual should be considered a permanent part of the generator and should

remain with it if it is resold.

Pay special attention to statements preceded by the following words;

Failure to properly follow these precautions can result in
property damage, serious injury or DEATH!
Read all labels and the owner's manual before operating
this generator.

Operate only in well ventilated areas. Exhaust gas

Contains poisonous carbon monoxide, and can be
deadly. Always stop engine before refuelling. W ait 5
minutes before restarting.
Check for spilled fuel or leaks. Clean and/or repair before
use.
Keep any sources of ignition away from fuel tank, at all
times.

Indicates a strong possibility of severe personal inj ury or
death if instructions are not followed.

Indicates a possibility of personal injury or equipment
damage if instructions are not followed.

NOTE: Gives helpful information.

If a problem should arise, or if you have any questions about the generator,

consult an authorized dealer.

Our generators are designed to give safe and dependable
service if operated according to instructions. Read and
understand the Owner's Manual before operating the

Failure to do so could result in personal injury or

equipment damage.

CONTENTS

1.SAFETY INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

· 1

2.

SAFETY LABEL LOCA

TIONS --------------------------------------3

3.

PRE-OPERATION CHECK --------------------------------------- 5

4.STAR TING THE ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - · 8

5.GENERAT OR USE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - · 11

6.STOPPING THE ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - · 14

7.MAINTENANCE -------------------------------------------------- 15

8.

TRANSPORTI NG/STORAGE --------------------------------- 21

9.

TROUBLESHOOTI NG ------------------------------------------ 22

1O.SPECI FICATIONS ------------------------------------------ 24

11.

WIRING DIAGRAM ------------------------------------------ 25

12.

WHEEL KIT -----------------------------------------------------------26

13. APPENDIX ------------------------------------------------- 27

•

Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
When installed in ventilated protection are to be

observed.

•The muffler becom es very hot d uring operation and
remai ns hot for a w hile after stopping the engine.
Be caref ul not to touch the muffler while it is hot.
Let the engine cool before storing the generator
indoors.
The engine exhaust system will be heated during op­eration and remain hot immediately after stopping the
engine.
To prevent scalding, pay attention to the warning
marks attached to the generator.

•Never connect a cable other than the special cable
for parallel operation to the parallel operation socket.
Electric shocks can result if this instruction is not
followed.

1.

SAFETY INSTRUCTI ONS

A.WARNING

-1-

A.CAUTION

A.WARNING

A.WARNING

•Our g enerators are d esigned to giv e safe and d epe­ndable service if operated according to instructions.
Read and und ersta nd the Ow ner's Manual bef ore op­erating the generat or. Fa ilure to do so could res ult in
personal injury or equipment damage.

AWARNING

•

Gasoline is extremely flammable and explosive under certain conditions.
Refuel in a well ventilated area with the engine stopped.

•

Keep away from cigarette, smoke and sparks when refueling the generator.
Always refuel in a well-ventilated location.

•

Wipe up spilled gasoline at once.

AWARNING

•

Connections for standby power to a building's electr-

ical system must be made by a qualified e lectrician
and must comply with all applicable laws and electri
cal codes. Improper connections can allow electrical
current from the generator to back feed into the utility
lines.Such back feed may electrocute utility company
workers or others who contact the lines during a
power outage, and when utility power is restored,
the generator may explode, burn, or cause fires in
the buildings electrical system.

AWARNING

•Always make a pre-operation inspection before you start the engine. You
may prevent an accident or equipment damage.

•

Place the generator at le ast 1m(3ft) away from buildings or other equip

ment during operation.

•

Operate the generator on a level surface.

If the generator is tile d, fuel sp illage ma y result.

•Know how to stop the generator quickly and understand operation of all t he
controls. Never permit anyone to operate the generator without proper
instrucions.

•

Keep children and pets away from the generator when it is in operation.

•

Keep away from rotating parts while the generator is running.

•The generator is a potential source of electrical shocks when misused; do
not operate wit h wet hands.

•Do

not operate the generator in rain or snow and do not let it get wet.

To ensure safe operation--

2.

SAFETY LABEL LOCATIONS

2.1 Outside view

-2-

-3-

Maintenanc e
cover

Control panel

Air intake hole

Air c leaner

Fuel lev el ind icator

Start grip

Air Exhaust h ole

Fig1. Outside view

A.NOTE

•When

high electrical load appliances are connected simultaneously , turn

the smart throttle switch to the OFF position to reduce voltage changes.

•

Smart t hrottle system does not operate sufficiently if the electrical

appliance equires the much electric power.

Lower limit

2.2 Control panel

SMART thrott le switc h

3.

PRE-OPERATI ON CHECK

Fig 2. Control panel

Be sure to check the generator on a level surface with the engine stopped.

3.1

Check the engine oil level.

SAE Viscosity Grades

2.3 SMART throttle

Engine speed is kept at idle automatically when the electrical appliance is

disconnected and it will return to the proper speed by the electrical load when

electrical a ppliance is connected. This position is recommended to minimize the

"

.,

"

100 'F

Fuel consumption while in
operation

-20-

-10

10 20 30 40 'C

Ambient Temperature

Open t he oil maintenance cover. Remove the oil filler cap, and wipe the
dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler
hole without screwing it in. If the o il level is below the end of the dipstick, refill
with recommended oil up to the top of the oil filler neck.

OFF:

SMART throttle system does not operate. Engine speed is kept over rated speed.

-4-

A.CAUTION

•Using nondetergent oil or 2-stroke engine oil could shorten the engine's

service life.

•Use high-detergent , premium quality 4-stroke engine oil, certified to meet
or exceed U.S. autom obile ma nufact urer's require ment s for API Service
Classification SG,SF.

•

Select the appropriate viscosity for the average temperature in your area

>OW

20W

Single

viscosity

20

30

'"

Multi-

viscosity

'"

Fig.3

­5

-

.A.WARNING

•

Gasoline is extremely flammable and is explosive under certain conditions.

•Refuel in a we ll-ventilated area with the engine stopped. Do not smoke or

allow flame or sparks in the area where the engine is refueled or where
gasoline is stored.

•Do

not overfill the f uel tank (there should be no fuel in the filler neck). After

refueling, make sure the fuel filler cap is closed properly and securely.

•Be

careful not to spill f uel when refueling. Spilled fuel or fuel vapor may
ignite.
If any fuel is spilled, make sure the area is dry before starting the engine.

•Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP
OUT OF REACH OF CHILDREN.

Oil

surface

Oil

surface

Strainer

•Fuel system damage or engine performance problems resulting from the

use of fuels that contain alco hol is not covered under the warranty. We
cannot endorse the use of fuels containin g methanol since evidence of
their suitabilit y is as yet incomplete.

•

Before buying fuel from an unfamiliar station, try to find out if the fuel
contains alcohol, if it does, confirm the type and percentage of alcohol
used. If you notice any undersirable operating symptoms while using a
gasoline t hat contains alcohol, switch to gasoline that you k now does not
contain alcohol.

A.NOTE

3.2 Check the fuel level

Use automotive gasoline (Unleaded is preferred to minimize combus

tion

chamber

deposits).

If the fuel level is low, refill to the shoulder of the fuel strainer, see fig. 4.
Never use an oil/gasoline mixture or dirty gasoline.

Avoid getting dirt, dust or water in the fuel tank.
After refuelling, tighten the fuel filler cap securely.

Gasoline’s containing alcohol

If you decide to use a gasoline containing alcohol (gasohol), be sure its octane
rating is at least as high as that recommended by us. There are two types of
"gasohol": one containing ethanol, and the other containing methanol. Do not use
gasohol that contains more than 10% ethanol. Do not use gasoline containing
methanol (methyl or wood alcohol) that does not also contain solvents and
corrosion inhibitors for methanol. Never use gasoline containing more than 5%
methanol, even if it has solevents and corrosion inhibitors.

Fuel tank capacity: 1 3L

Fig.4

-6-

3.3 Check the air cle aner

Check the air cleaner elements to be sure they are clean and in good condition.
Open the left side maintenance cover. Remove the air cleaner cover, remove the
paper element from the air cleaner cover, and check the both elements, clean or
replace the element(s) if necessary, see fig.5.

Fig. 5

-7-

.A.CAUTION

•Never run the engine without the air cleaner. Rapid engine wear will
result from contaminants, such as dust and dirt, being drawn through the
carburetor, into the engine.

.A.CAUTION

•Running the engine w ith insufficient oil can cause serious engine damage.

•The Low O il Alarm System will automatically stop the engine before the oil

level falls below the safe limit. However, to avoid the inconvenience of an
unexpected shutdown, it is still advisable to visually inspect the oil level
regularly.

A

CAUTION

•When starting the generator after adding fuel for the first time, after
longterm storage, or after running out of fuel, tum the fuel valve lever to

the "ON" position, then wait for 10 to 20 seconds before starting the

Fuel valve lever

Engine switch

Starter grip

4.

STARTING THE ENGINE

4.1

Turn the fuel valve lever to the ON position, see fig.6.

4.3 Insert the engine key, and turn the engi ne s witch to ON posi tion.

Fig.8

4.4(a) Turn the engine s witch to the START until the engine has started,

see Fig.9(a).

4.4(b) Pull the starter grip lightly until resistance is felt, then pull the

starter grip briskly toward the arrow as sho wn below, see Fig. 9(b).

Fig.6

4.2 Pull the choke knob out to the CLOSED positi on
Do not use the choke when the engine is warm or the air temperature is high, see

fig.7.

Fig.9(a)

Fig.9(b)

Fig.7

-8-

-9-

A.CAUTION

•Do

not allow the starter grip to snap back. Return it slowly by hand.

•Do not let the starter rope rub against the generator body or the rope will
wear out prematurely.

.ACAUTION

•

Limit operation requiring maximum power to 30 minutes.

For continuous operation do not exceed the rated power.

In either case, the total wattage of all appliances connected must be

considered.

•Do

not exceed the current limit specif ied for any one receptacle.

•Do

not connect the generator to a household circuit. This could cause the

damage to the generator or to electrical appliances in the house.

•Do

not modify or use the generator for other p urposes than it si intended for

Also observe the following when using the generator.
.Do not connect generators in parallel.
.Do not connect an extension to the exhaust pipe.

•

When an extension cable is required, be sure to use tough rubber sheathed

flexible cable.

•Limit length of extension cables; 60 m for cables if 1.5mm

2

and 1OOm for

cables of 2.5 mm

2

•

•

Keep the generator away from other electric cables or wires such as com-

4.5 Push th e choke k no b to the OPEN p o s i t i o n as the engine warms

Up, see page 10.

5. GENERATOR USE

High altitude operation

Fig.10

At high altitude, the standard carburettor air-fuel mixture will be excessively rich

Performance will decrease, and fuel consumption will increase.

High altitude performance can be improved by installing a smaller diameter main

fuel jet in the carburettor and readjusting the pilot screws. If you always operate the

generator at altitudes higher than 1,500 m (5,000 feet) a bove sea level, have

your authorized dealer perform these carburettor modifications.

Even w ith suitable carburettor jetting, engine horsepower will decrease

approximately 3.5% for each 305 m (1.000 feet) increase in altitude. The effect of

altitude on the horsepower will be greater than this if no carburettor modification is

made.

-10-

-11-

.ACAUTION

•Operation of the generator at an altitude lower than the carburetor is jetted

for may result in reduced performance, overheating, and serious engine

damage caused by an excessively lean air/fuel mixture.

.A.WARNING

•To

prevent electrical shock from faulty appliances, t he generator should be
grounded. Connect a length of heavy w ire between the generator's ground
terminal and an external ground source.

•Connections f or standby power to a building's electrical system must be
made by a qualified electrician and must comply with all applicable laws
and electrical codes. Improper connections can allow electrical current from
the generator to backfeed into the utility lines. Such backfeed may
electrocute utility company workers or others who contact the lines during a
power outage, and when utility power is restored, the generator may explode,
burn, or cause fires in the building's electrical system.

A' --

l

Ground

l

terminal .

b tt

t

.

I

A.WARNING

•

To prevent the possibility of creating spark near the battery, connect charg-
ing c able f irst to th e generator, then to the battery. Disconnect cable first at
the battery.

•Before connecting chargin g cable to a battery that is i nstalled in a vehicle,
disconn ect the vehicles gr ounded battery cable. Reco nnect the vehicle's
ground ed battery cable after the ch arging cables are removed. This pr oced
dure will prevent the possibility of a short circuit and sparks if you m ake ace
idental contact between a battery terminal and the vehicl e's frame or body.

A.CAUTION

•Do

not attem pt to start an automobile engine with the generator still conn-

ected to batter. The generator may be damaged.

•Connect the positive battery terminal to the positive charging cord. Do not
reverse t he chargi ng cabl es, or seri ous dam age to the generator and/or
battery may oc cur.

A.WARNING

•The battery gives off explosive gases; keep sparks, flames and cigarettes
away. Provide adequat e ventil ation when charging.

•The

battery contains sulfuric acid {electrol yte). Contact with ski n or eyes
may cause sever e b urns. W ear protective clothi ng and a face shi eld.
A.

If electrolyte gets on your skin, flush with water.

B.

lf electrolyte gets in your eyes, flush with water for at l east 15 mi nutes

and call a physici an.

•Electrolyte is poisonous.
A. If swallowed, drink large qua ntities of water or milk and follow with milk of
magneci a or veg etable oil and call a physici an.

•

Keep out of r each of children.

5.1 AC applications

1.

Start the engine and make sure the green output indicator lig ht comes on.

2.

Confirm th at the appliance to be used is switched off and plug in th e appliance.

5.3

DC application

The DC recept acle m ay be us ed for ch arging 12 volt automotive-typ e batteries only.
Output voltage is 15-30V when current recept acle on no load. DC output will vary
according to the po sition of the Sm art throttl e switc h. Wh en the Sm art throttle swit ch
is turned to the ON position and the AC output is n ot used, the DC current will be
about one-third of the rated current.

DC current:

I

OFF

ON

{do not use the AC output)

EV30i

8.3A

approximately 2.BA

•

Substanti al overloading that continuo usly lights the red
overload indicator light may dam age the gen erator.
Marginal overloading t hat temp orarily lights the
overload indicator may short en the servi ce life of the
generato r.

•

Be sure that all appliances are in good working order
before co nnecting them to the generator.

If an
appliance begins to op erate a bnormall y, becom es
sluggish, or stops s uddenly, turn off the generator
engine s witch immediately. Disconnect the appliance
and examin e it for signs of malf unction.

1.Conn ect the c harging cable to the DC r eceptacl e of the generator and then to t he

5.2

Output and Overload Indicators

The green output i ndicator light will remai n ON during n ormal op erating c onditions. If
the generator is overloaded or if there is a short in the connected appliance the
output indicat or will go OFF and the overl oad i ndicator will go ON and curr ent to the
connect ed appliance will be shut off.
Stop th e engine if the overload i ndicator light comes ON and in vestigate the
overload source. The engine will co ntinue to r un even t hough it is not pr oducing any
AC pow er. The engine must be stopped and then the gen erator restarted to resume
normal operation.
Check the engine oil level if the r ed oil alarming i ndicator comes ON.

A

NOTE

A

NOTE

•Before connecting an appliance to the generator, check
that it is i n good ord er, and t hat its electrical rating do es
not exceed that of the generator.
Then c onnec t the po wer cord of the appliance, and
start the engine.

•

When an electric motor is started, both the overloa d
indicator light and the output indicator light may go on
simulta neously. This is normal if the overload indicator
light goes off after about four seconds. If the overload
indicator lig ht stays o n, consult your dealer.

-12-

-13-

CAUTION

A

2.

Start the engine

•

The DC receptacle may be used while the AC power is in use.

•

An

overloaded DC circuit will trip the DC circuit protector (push button comes

out). If this happens, wait a few minutes before pushing in the circuit

protector to resume oper ation.

7. MAINTENANCE

The purpose of the maintenance and adjustment schedule is to keep the
generator in the best opera ting condition.

Mai1lenanoe

Schedule

6.STOPPING THE ENGINE

To stop the engine in an emergency tum the engines switch

OFF. In normal use:

1.

Switch off the connected equipment and pull the inserted plug.

2.

Tum off t he engine switch.

3.

Tum the fuel val ve lever to the OFF position.

NOTE: (1) Log hours of oper ation to determine proper maintena nce.

(2) Servi ce more frequently when used in dusty areas.
(3)

These items shoul d be serviced by an authorized dealer, unless the
owner has t he proper tools and is m echani cally proficient. See th e
Shop Manual.

AWARNING

•

Shut off the engine before performing an y maintenance. If the engine must

be run, make sure the area is well ventilated. The exhaust contains poison­ous carb on monoxide gas.

•

Use genuine our parts or the equivalent. The use

of

replacement parts

which are not

of

equivalent qu ality may damage the generator.

REGULA R SERVICE PE-
RIOD (1) Perform at every

indicated month or operating

hour interval,whichever

oo-

cursfirst

EACH

USE

FIRST

MONTH

OR

20 HRS

EVERY3
MONTHS

OR

50 HRS

EVERY 6

MONTHS

OR

100HRS

EVERY

YEAR

OR

300HRS

ITEM

Engine oil
Check

0

Change

0

0

Air deaner

Check

0

Clean

0

(2)

Spark plug

Clean-adjust

0

Sparkarrester

Clean

0

Fuelsedimentcup

Clean

0

alve dearanc:e

Check-adjust

Q

C3)

Fuel tank

and

straine

Clean

0

(3)

Fuelline

Check

Every 2 y ears (Replace if necessary)(3)

·

7.2

Changing oil

Drain the oil while the engine is still warm to assure rapid and complete draining.

Fig.13

1. Open the left side maintenance cover.

2.

Take out the oil outlet plug.

3.

Remove the drain bolt, and drain the oil. Retighten the bolt

securely. 4. Refill with the recommended oil and check the level.

5. Close the left side maintenance cover.
Engine oil capacity 0.55L

1.

Revolve the left side cover knob; open the left side maintenance cover.

2.

Unsnap the clips, remove the air cleaner cover.

3.

Foam element:

•

Remove the foam element from the air cleaner cover.

•Wash the foam element in a solution of household detergent and warm water,

then rinse thoroughly, or wash in non-flammable or high flashpoint solvent.

AL-

low the foam element to dry thoroughly.

•Soak the foam element in clean engine oil and squeeze out the excess oil. The

engine will smoke during initial startup if too much oil left in the foam element.

• Reinstall the foam element to the air cleaner cover.

4.

Paper element:

If

the paper element is dirty, replace it with a new one. Do not

clean the paper element.

5.

Reinstall the air cleaner cover.

6.

Close and latch the left side maintenance cover.

A

NOTE

•Please dispose of used motor oil in a manner that is compatible with the

environment. We suggest you take it in a sealed container to your local service
station for reclamation. Do not throw it in the trash or pour it on the

Round.

7

.3

Air cleaner service

A dirty air cleaner will restrict air flow to the carburettor to prevent
carburettor malfunction, service the air cleaner regularly. Service more frequently
when operating the generator in extremely dusty areas.

-16-

-17-

•

Never run the generator without the air cleaner.Rapid engine wear may result

OH drain bolt

Oildispstick

Spark plug lover

Plug gap

0.5-0.75mm

(0.02-0.03in)

7.5

Spark plug service

Recomm ended spark plug: WR7DC

To ensure pr oper eng ine operation, the spark plug must be properly gap ped and

free of deposits.

1.

Open th e left side maint enance cover.

2.

Remov e the spark plug ca p.

3.

Use the wrench to remov e the spark plug.

4.

Clean any dirt from ar ound the s park plug ba se.

7.

Install the s park plug caref ully, by hand, to avoid cross-threadin g.

8.

After a new spark plug has been seated by hand, it should be tightened 1/2 tum

with a wrench to compr ess its washer.

If a used plug is being rein stalled, it should only require 1/8 to 1/4 turn after bei ng

seated.

9.

Reinstall the spark plu g inspec tion cover and tighten the cover screw.

10.

Close and l atch the l eft side maintenance cover.

Fig.14

5. Visually inspect the spark plug. Discard it if the insulator is crack ed or chipp ed.

Clean the spark plug with a wire brush if it is to be reuse d.

6.

Measure the plug gap with a f eeler gauge.

The g ap sh ould be 0.5-0.7 5mm (0.0 2-0.03in). Correct as necessary by carefully

bending t he si de electrode.

Fig. 15

-18-

-19-

t

A.CAUTION

•The

spark plug mu st be se curely tightened. An improperly tigh tened plug

can bec ome very hot and possibly damage the generator.

•

Never use a spark plug with an improp er heat range.

•

The spark arrester must be serviced every 100 hours to maintain its efficiency.

7.6

Spark arreste r mainten ance

Fig. 16

A.WARNING

•

If the generator has been running, the muffler will be very hot. Allow it to

cool before proceeding.

8. TRANSPORTING/STORAGE

8.1 When t ra n s p o r t i ng t h e generator, tum the fuel v a l ve lever O FF and

keep the generator level to prevent fuel spillage. Fuel vapour or spilled fuel may

ignite.

8.2 Before storing the unit for an extended period:

1.Be sure the storage area is free of excessive

humidity and dust.

2.

Drain the

fuel-

a.

Open the left side maintenance cover.

b.

Turn fuel valve leve r to ON and then loosen the

carburettor drain screw. Drain the gasoline from

the

Carburettor and fuel tank and store in a suitable container.

Fig. 17

c.

Tighten the c a r b u r e t t o r screw, close t h e f u e l v a l v e lever a n d

l e f t s i de maintenance cover.

3. Once a month, recharge the battery.

4. Change the engine oil.

5.

Remove the spark plug and pour about a tablespoon of clean engine oil into the

cylinder. Crank the engine several re volutions to distribute the oil, and then

reinstall the spark plug.

6.

Slowly pull the starter grip until resistance is felt. At this point, the piston is

coming up on its compression stroke and both the intake and e xh a us t valves

are c losed.

Storing the engine in this po sition will help to protect it from interna l corrosio n.

1.

Remov e the back cover.

2.

Remove the exhaust tail pipe and spark arrester.

3.

Use a brush to remove carbon deposits from the spark arrester screen.

4.

Reinstall the spark

arrester. 5. Reinstall the upper

•

Inspec t the spark arrester screen f or holes or tears. Replac e

if

necessary.

back cover.

-20-

-21-

Take the generator to an
authorized dealer.

Take the generator to an
authorized dealer.

•Replace the electrical

appliance or equipment

•Take the electrical appli­ance or equipment to an
electrical shop

for

repair

A WARNING

•

Be sure there is no spilled
fuel around the spark plug

Spilled fuel may ignite.

9. TROUBLESHOOTING

Appliance does not operate:

Is the output indicator light ON?

When the engine will not start

I s there fuel i n the tank?

iYES

NO

NO

11ol

Refill the fuel tank.

YES

NO

Is the overload

NO

indicator light

ON?

Isthe engine

switch

oo?

Turn the engine switch on.

YES

Is the fuel valve on?

NO

YES

NO

i

YES

Is the enough oil inthe engine?

YES

11o

l

Tum the fuel valve on.

NO

11o l

Add the recommended oil.

Is there a spark from the

Replace the

spark plug?

spark plug.

To check:

1)

Remove the spark plug cap and clean

any dirt from around the spark plug.

2)

Remove the spark plug and install the

No electricity at the DC receptacle:

. 1 s_o_c ci_rc""Tu"i"t_p_ro_te_c_to_r_o_n_?

t---

NO

--•I

Tumthe

DC circui t protector on.

I

Is the fuel reaching the
carburetor?

spark plug in the plug cap.

3)

Set the plug side electrode on the

cylinder head to ground.

4)

Crank the engine, sparks shouldjump

aaoss the gap.

To check:

1)

Tum off the fuel valve and lossen the

drain screw.

2) Fuel should flow from the drain when

the fuel valveIs turned on.

YES

Take the generatorto an
authorized dealer.

Check the electrical appli­ance or equipment for any

defects.

YES

Take the generator
to an authorized
dealer.

,

,

If the ergine still does not

start.

take

the generator

to

an

authorized dealer.

-22- -23-

.

.

0

rn rn

10. SPECIFICATIONS

11. WIRING DIAGRAM

DC output

ig1

0

::::J

I

rn

0

'

5j ffi

, r,

--- I

ffi

Engine

rn

a:

&

rn

0

,

.,.

i

s

r

L-o--w--o--il-s-w

---it-cC

h

MA, ---- 0

Trigger winding

!

-

.A.•

\.A.

Ignition coil

ta-

:

;'<:

if)

*:

The declared values shall consider uncertainties due to production variation and

measure ment procedur es.

-24-

Fig.18 EV30i Wiring diagram

-25-

w

()

Model

EV 30i

Rated f requenc y (Hz)

50 60 60

Rated v oltage (V)

230 120

240

Rated current (A)

12.2

23.3

11.7

Rated speed (r pm)

3600

Rated output (kVA)

2.8

Max. ou tput (kVA)

3.0

DC voltage

12V-8.3A

Electr ic circu it b reaker

Without

Phas e num ber

Single phase

Model Type

KG205 GETi

Type

Single cylind er, 4 stroke, vert ical, air-cooled, OHV,gasoline engine

Displ acement (Bor e

x

Strok e)

196ml (68 x 54mm)

Compr ess ion ratio

8.5:1

Rated power [kW (Hp)/(r/min)]

4.0/3600

Igni tion syst em

T. C.

I

Spark plug

WR7 DC

Starting system

Recoil starter, Electric starter

Fuel

Autom otive unleaded gasoli ne

Fuel c onsum ption (g /kW .h)

395

Lube oil

CD grade or SAE 10W-30, 15W-40

Fuel tank capacit y (L)

13

Contin uous running time ( hr) (at rated output)

6

Noise level(zero load- full load) [dB(A)/ 7m]

62-66 *

Overall dimension (LX W X H) [mm(i n)]

EV30i:686 X 425 X 495(27.01 X 16.73 X 19.49)

Dry weigh t [kg(lbs))

EV30i: 60 (13 2)

@

@

T

8

@

@J

u.

u.

0

z

0

12.

WHEEL KIT 13. APPENDIX

The unit comes with the rub ber mo unting feet already installed. If you wi sh to
install the wheel k it, please perform the f ollowi ng pr ocedure.

(1)

Remo ve the mounti ng feet
a. Remove the bolt M8X 16.
b.

The mounting feet should drop off easily

1. Mou nting Foot

2.Bolt

(2)

Install the Whee l Assembl y
a. Insert the axle into two br acket s.
b. Install the washer, wheel,washer, and loc k

pin in order.

1.Wheel

2.Axle

3. Lock pin

4. Washer

5. Bracket

(3)

Install the w heel assem bly
a.

Align the bolts in the brackets with the
holes in the bottom of the ch assis

b. Insert four bolts in each bracket and tighte n

secure ly

1.Wheel assembly

2.Bolt

-26-

1.

The choice of the electric cable

The choice of the elec tric cable depend s on t he allow able current of the cable

and the distance between the load and th e generato r. And the cable section

should be big enough.

If

the current in the cable is bigger than the allowable current,

it

will becom e over

hot and the cable will be burnt.

If

the cable is long and thin, the inp ut voltage of

the el ectric appliance will be not enough, causing that the generator doesn't start.

In the followi ng formula, you can calculate the value of t he potential "e".

.

1

Length

Potential (v)=

-x

x Current (A) x

58 Sectio n area

The relations among of t he allow able current, and length, section of the Insulating

cable (single core, multi-core) are as follow:

(Presume that the use volta ge is 220V and the potential is below 1OV.

The application of the single-core insulating cable

section mm

2

The applica tion of the multi-co re insulating cable

sectio n mm

2

c

th

SOm

75m

100m

125

150

200

SOA

14 14

22

22

30 38

lOOA

38

38

38 50 50 60

200A

38X 2

38X 2

38X 2

50X 2

50X 2

50X 2

300A

60X 2

60X 2

60X 2

60X 2

80X 2

100X 2

-27-

JT

c

h

SOm

75m

100m

125

150

200

SOA

8

14

22

22

30 38

lOOA

22

30

38 50 50 60

200A

60 60

60 80 100

125

300A

100 100

100

125

150

200

2.

Modified coefficient table of ambient condition power

The conditions of generator rated output:

Altitude: O m Ambient temperature: 25"C Relative humidity: 30%

Ambient modified coefficient: C (Relative humidity 30%)

Altitude

(m)

Ambient temperature ("C)

25

30

35

40

45

0

1

0.98

0.96

0.93

0.90

500

0.93

0.91

0.89

0.87

0.84

1000

0.87

0.85

0.82

0.80

0.78

2000

0.75

0.73

0.71

0.69

0.66

3000

0.64

0.62

0.6

0.58

0.56

4000

0.54

0.52

0.5

0.48

0.46

Note: When the relative humidity

is

60%, the modified coefficient is C-0.01

When the relative humidity is 80%, the modified coefficient is C-0.02

When the relative humidity is 90%, the modified coefficient is C-0.03

When the relative humidity is 100%, the modified coefficient is C-0.04

Counting example:

When the rated power of generator is P.=5KW , altit ude is 1000m , ambient

temperature is 35'C , relative humidity is 80%, the rated power of generator is:

P=P. X (C-0.02) = 5 X (0.82-0.02) = 4KW

-28-