Warrior 800081 User Manual

Protecting Your Adventure Lifestyle

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QUALITY • INTEGRITY • INNOVATION • SERVICE

Warrior Products, Inc.

16850 SW Upper Boones Ferry Rd

Ste. A

Durham, OR 97224

Phone [phone]

Fax [phone]

[e-mail]

800081
FJ Cruiser Front Differential Spacer Kit
Installation Instructions

IMPORTANT: Warrior recommends that this kit be installed by a certified technician. While these instructions are
complete, a thorough professional knowledge of disassembly and reassembly procedures, as well as post-installation
checks is important. Installing this system without this knowledge and expertise may compromise the operating safety of
the vehicle.

Before beginning this installation, take a look at the end of the install instructions. You will find a torque specification
chart. Reference this chart when tightening any bolts. This chart is located toward the end of the step-by-step
instructions and before any illustrations.

1. If you are installing this while installing your lift kit, you may have already done this step. Begin by unbolting and
removing the front skid plate.

2. Support the differential with a floor jack and unbolt the differential from the two attachment points on the front
crossmember.

3. With bolts removed, lower differential with floor jack carefully until there is enough space to slide the spacer in
between the differential mounts and the
crossmember.

4. Slide spacers into place.

5. Using the provided 6.5” long bolts with
washers and top lock nuts, thread the bolt
through the diff mounts, spacers, and
crossmember. Torque to spec @ 90 lb-ft.

6. Lower floor jack and remove it.

7. To reinstall the front skid plate, sleeves and
longer bolts for the lower mount points have
been provided.

8. You will likely be unable to align the front two
bolts on the skid plate. To get these to fit once
again, you will need to grind the mount hole on
the skid plate to an obround shape in order to
be able to thread the bolts.

STANDARD BOLT TORQUE SPECIFICATIONS

INCH SYSTEM

METRIC SYSTEM

Bolt Size

Grade 5

Grade 8

Bolt Size

Class 8.8

Class 10.9

Class 12.9

5/16

15 Ft – Lbs

20 Ft – Lbs

M 6

5 Ft – Lbs

9 Ft – Lbs

12 Ft – Lbs

3/8

30 Ft – Lbs

35 Ft – Lbs

M 8

18 Ft – Lbs

23 Ft – Lbs

27 Ft – Lbs

7/16

45 Ft – Lbs

60 Ft – Lbs

M10

32 Ft – Lbs

45 Ft – Lbs

50 Ft – Lbs

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65 Ft – Lbs

90 Ft – Lbs

M12

55 Ft – Lbs

75 Ft – Lbs

90 Ft – Lbs

9/16

95 Ft – Lbs

130 Ft – Lbs

M14

85 Ft – Lbs

120 Ft – Lbs

145 Ft – Lbs

5/8

135 Ft – Lbs

175 Ft – Lbs

M16

130 Ft – Lbs

165 Ft – Lbs

210 Ft – Lbs

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185 Ft – Lbs

280 Ft – Lbs

M18

170 Ft – Lbs

240 Ft – Lbs

290 Ft – Lbs