Warrior 800080 User Manual

Protecting Your Adventure Lifestyle

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QUALITY • INTEGRITY • INNOVATION • SERVICE

Warrior Products, Inc.

16850 SW Upper Boones Ferry Rd

Ste. A

Durham, OR 97224

Phone [phone]

Fax [phone]

[e-mail]

800080

FJ Cruiser Rear Bump Stop Spacer Kit

Installation Instructions

IMPORTANT: Warrior recommends that this kit be installed by a certified technician. While these instructions are
complete, a thorough professional knowledge of disassembly and reassembly procedures, as well as post-installation
checks is important. Installing this system without this knowledge and expertise may compromise the operating safety of
the vehicle.

Before beginning this installation, take a look at the end of the install instructions. You will find a torque specification
chart. Reference this chart when tightening any bolts. This chart is located toward the end of the step-by-step
instructions and before any illustrations.

Disassembly

1. Unbolt the 2 Bolts on each side that are holding the bump stops to the frame.

Assembly

1. Slide new longer bolts with a flat washer and lock washer through your factory bump stop.

2. Slide bump stop spacer over the bolts next.

3. Attach bump stop with spacer back into the factory location.

4. Tighten to 18lb/ft - 20lb/ft. We also recommend using a thread locker to ensure that your bump stops do not
loosen over time.

STANDARD BOLT TORQUE SPECIFICATIONS

INCH SYSTEM

METRIC SYSTEM

Bolt Size

Grade 5

Grade 8

Bolt Size

Class 8.8

Class 10.9

Class 12.9

5/16

15 Ft – Lbs

20 Ft – Lbs

M 6

5 Ft – Lbs

9 Ft – Lbs

12 Ft – Lbs

3/8

30 Ft – Lbs

35 Ft – Lbs

M 8

18 Ft – Lbs

23 Ft – Lbs

27 Ft – Lbs

7/16

45 Ft – Lbs

60 Ft – Lbs

M10

32 Ft – Lbs

45 Ft – Lbs

50 Ft – Lbs

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65 Ft – Lbs

90 Ft – Lbs

M12

55 Ft – Lbs

75 Ft – Lbs

90 Ft – Lbs

9/16

95 Ft – Lbs

130 Ft – Lbs

M14

85 Ft – Lbs

120 Ft – Lbs

145 Ft – Lbs

5/8

135 Ft – Lbs

175 Ft – Lbs

M16

130 Ft – Lbs

165 Ft – Lbs

210 Ft – Lbs

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185 Ft – Lbs

280 Ft – Lbs

M18

170 Ft – Lbs

240 Ft – Lbs

290 Ft – Lbs