Warrior 2210 User Manual

Protecting Your Adventure Lifestyle
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QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior, Inc. 16850 SW Upper Boones Ferry Rd Ste. A Durham, OR 97224 Phone: (888) 220-6861 Fax: (503) 692-0364
sales@warriorproducts.com www.warriorproducts.com
SUBJECT: Part #2210 – JK Trunk w/o Lid Installation Instructions
IMPORTANT: In order to install this kit, your muffler will need to be relocated away from the rear section where it is located from the factory. Warrior Products sells our #2240 & #2245 exhaust kits to help assist with this. For more information, please visit us online at www.warriorproducts.com
TOOLS: You will need small jigsaw and a drill to complete this installation. You will also need a pop rivet gun. You will need a drill bit large enough to fit the blade of your jigsaw into the holes drilled with it. You will also need a razor knife or a pair of good sharp scissors.
1. Remove your factory muffler. It is clamp bolted to your exhaust piping just above the rear axle, and is hung from
rubber hangers. Do not damage the rubber hangers during removal. Also remove the heat shield bolted to the vehicle above the muffler.
2. If equipped, unbolt, unplug, and remove your factory subwoofer.
3. Remove the hard lid covering the rear storage compartment, and peel the carpeting back out of the way to give you
room to work.
4. From the underside of your vehicle you will see where body seams meet each other just above the shock mounts (as
shown in photo). Where these two seams meet will be where you drill your first two holes. One on the driver side and one on the passenger side.
5. Once you drill those two holes, you can begin using a square to draw your rectangle cutout. As you can also see in
the photo above, the two rearmost holes you will drill also land right at the edge of a seam. Draw your line connecting the first two holes you drilled. Next draw the perpendicular lines to your first line using the square to make sure you maintain the 90° square corners. Once you’ve drawn those, you can draw out the final line to complete your rectangle and drill the other two holes. You should end up with a hole in 4 corners and a black outlined rectangle. This is your pattern to cut. You will also need to peel away some of the seam sealer to get it out of your way along that last edge. See photos below.
Protecting Your Adventure Lifestyle
========================================================================================
QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior, Inc. 16850 SW Upper Boones Ferry Rd Ste. A Durham, OR 97224 Phone: (888) 220-6861 Fax: (503) 692-0364
sales@warriorproducts.com www.warriorproducts.com
6. You can now use your jigsaw to cut out your rectangle. Once cut it should look like this.
7. At this time, you may want to primer paint around the edges you’ve cut to prevent rusting. Allow to dry completely
before proceeding past this step
8. Locate the P shaped trim in your trunk kit. Cut four pieces 30_” long. Cut four more pieces 14” long.
9. Next, take only ONE of the 30_” pieces and trim the leg of the P off, so that it now is more of a D shape.
10. Place your D shaped trim along the edge of the hole you’ve cut in the floor along the rearmost edge of the vehicle.
These pieces stick with two-sided tape already adhered to the trim. Another long piece and two of the shorter pieces you’ve cut will be used to lay trim around the entire edge of this open hole. You can either cut the leg of the P off of these pieces as well, or you can just let the leg of the P hang freely into the opening. You will need to cut 45° angles in the trim pieces so they fit together in a rectangle like a picture frame. Save the remaining trim pieces you’ve cut for use later in this installation.
11. Use the supplied black screws and locknuts to cover the 8 striker pin holes in your trunk. We have left these holes
in the trunk just in case you decide to one day add the locking lid to your kit.
12. Lower your trunk box into the opening in your floor. The holes along the top lip are there to drill and pop rivet the
box into the floor. Drill these holes using a 13/64” drill bit.
13. Take a moment before riveting the box into place to trim your carpet to fit around the box. You should be able to
trim it so that it sits just under the box on the sides, making for a much better looking installation.
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