WARRIOR 150, 150-10, 150-25 Operating Instructions Manual

Page 1
150 PSI
Operating instructions (ENG)
MODELS:
WARRIOR 150 WARRIOR 150-10 WARRIOR 150-05
760-171
Read this instructions before using the machine.
Page 2
Machine Data Log / Overview
OVERVIEW
The Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
Page 3
Table of Contents
PARTS
Machine Data Log / Overview. . . . . . . . . . . . . . . . . .2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . .4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . .5
HAZARD INTENSITY LEVEL. . . . . . . . . . . . . . . . . .6
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . .7
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . . . .8
Wiring With Heater . . . . . . . . . . . . . . . . . . . . . . . . . 45
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . .10
Chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Pre-Run Inspection. . . . . . . . . . . . . . . . . . . . . . . . .11
Equipment Set-up. . . . . . . . . . . . . . . . . . . . . . . . . .11
Heater Operation . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Control Panel with Heat . . . . . . . . . . . . . . . . . . . . 21
Electrical with 2 Stage Vacuum . . . . . . . . . . . . . . 23
Electrical with Heat . . . . . . . . . . . . . . . . . . . . . . . . 25
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Pump with Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Recovery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Solution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Vacuum, 2-Stage/3-Stage . . . . . . . . . . . . . . . . . . . 41
Wiring 2-2 Stage Vacuum . . . . . . . . . . . . . . . . . . 43
Wiring 2-3 Stage Vacuum . . . . . . . . . . . . . . . . . . . 44
Circuit Indicator Option . . . . . . . . .. . . .. . . . . . . . . . 46
Warrior Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Maintenance
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . .13
Daily/Regular Maintenance. . . . . . . . . . . . . . . . . . .13
Vacuum Motor Replacement . . . . . . . . . . . . . . . . .14
Solution Pump Replacement . . . . . . . . . . . . . . . . .15
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Page 4
How to Use This Manual
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Serial Number Tag
This manual contains the following sections:
How to Use This Manual
•Safety
Operations
Maintenance
•Parts List
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
The model and serial number of your machine is located approximately where shown.
The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death.
The OPERAT IONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive main­tenance to keep the machine and its components in good working condition. They are listed in this general order:
Maintenance
•Lubrication
Vacuum Motor Replacement
Solution Pump Replacement
Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
REF – column refers to the reference number on the parts illustration.
PART NO. – column lists the part number for the part.
PRV NO. – reference number.
QTY – column lists the quantity of the part used in that area of the machine.
DESCRIPTION – column is a brief description of the part.
SERIAL NO. FROM – If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustra­tion is shown, it displays the older design.
NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the lower left corner of the front cover.
Page 5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-
nance or service.
Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attent ion is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attach­ments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around
sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow. This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use , for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
not working properly, has been dropped, damaged, left outdoors, or
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
Page 6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equip­ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects.
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jacket s, shirts, or sl eeves when wor king on the mac hine. Use only manufacturer approved replacement parts.
Page 7
Safety
Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL
USE ONLY. ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunc­tion or break down, grounding provides a path of least resistance for electric electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordi­nances.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if outlet, have a proper outlet installed by a qualified electrician.
current to reduce the risk of
it will not fit the
7
Page 8
Operations
Height
Length
Width
MODEL
ALL
WARRIOR 150 &150-05
WARRIROR 150-10
ITEM
MEASURE
Electrical 115 Volt, 60 hz, 15A Solution Pump 150 psi Solution Capacity 13 Gal Recovery Capacity 11Gal Height 43 inches Length 30 inches Width 22 inches Vaccum Motor Dual 2 Stage Weight- Empty 113 lbs Weight-Full Solution 208 lbs Power cord 1 X 25 feet Vaccum Motor Dual 2 Stage Weight- Empty 120 lbs Weight-Full Solution 215 lbs Power cord 2 X 25 feet Heater 1850 watts
Page 9
Operations
1
2
3
4
5
6
7
8
9
Controls
CIRCUIT
INDICATOR
10
1. Vacuum Accessory Tool Hook-up
2. Solution Pump Switch
3. Vacuum 1 Switch
4. Vacuum 2 Switch
5. Heater Switch with On Light (Units with Heat Only)
6. Heater Temperature Light (Units with Heat Only)
7. Breaker for Vacuum 2
8. Breaker for Vacuum 1
9. Solution Accessory Tool Hook-up
10.
Circuit Indicator
Page 10
Machine Operation
Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages.
The internal parts of the pump used in the mach ine are suitable for use with most carpet cleaning chemicals. But they are susceptible to chemical attack from some cleaning substances, such as hydrocarbon solvents and chlorinated bleaches. These non-compatible materials are not of the type used for carpet cleaning.
Chemicals Suitable Chemicals
Alkalis
Detergents
Hydroxides
•Soaps
Vinegar
Operations
Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the warranty. Carefully read ingredients on manfacturer's label before using any product in this machine.
Do not let pump run dry.
Do not let pump run unattended.
Non-Compatible
Aldehydes
Aromatics Hydrocarbons
SP Butyls
Carbon Tetrachloride
Clorox*
Chlorinated Bleaches
Chlorinated Hydrocarbons
•Lysol*
Methyl Ethel Ketone (MEK)
Perchorethylene (perc)
Phenolics
Trichlorethylene
D-Limonene
*Registered Trademark
10
Page 11
Operations
Pre-Run Inspection
1. C heck all ttings a nd connectors for proper assembl y.
2. Check all hos es for leaks . R epa ir or replace any dama ged ho s .se
3. Check power cord(s) for any damage. If damaged, replace.
Equipment Set-up
1. P lug power cord from machine into properly grounded wall outlet.
2. T urn vacuum motor swith on and o to make sure there is electrical power at machine.
3. 150 PSI pump priming instructions:
- Fill fres h water tank with hot water and cleaning detergent
- Attach prime h ose to quick connect on mac hine
- P lace t he other en d of prime h ose into va cuum port a
- turn va cuum and pu mp switches o n through the p rime ho s e, this indicates pump is pr imed
nd hold
Heater Operation
NOTE: Units with Heat Only.
The solu extremely hot during operation. Allow time to cool, or run solution through the machine with the heater performing any maintenance on the heater.
P lug the two power cords into s eparate grounded circuits. The heater draws 15 amps of current.
Turn the s olution pump ON. Fully prime the solution system before turning heater on.
Turn the hea ter switch on. The red light on the heater switch will be on when the heaterswitch is on. The red heater temperature light will be on when the hea ter is active and will turn maximum temperature.
On initial start-up the heater will ta ke a few minutes to reach operating temperature.
When turning the pump and Heater OFF, make certain that you turn the heater OFF first.
gs on the machine will become
nt
disconnecting or
en the heater reaches
prime ho s e
4. Connect vac hose to ma chine. Slide the swivel tlet on the tank.
5. Connect the hos e to your ma ch in e and wa nd . Pull
back the knurled collar on the quick disconnect coupler and push onto the connection on the
ael o avoid T .sis s ahc k s evitisop a taht kcehc ,
connection was ma de.
NOTE: Wand orifice must be equivalent or larger
than an 03 nozzle.
11
Page 12
Cleaning
Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Prior to cleaning, make certain that the nozzle is functioning properly.
a. To check, hold the wand about one foot above
the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b. If the nozzle is not showing a full spray pattern,
adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally , chemical is applie d on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
Operations
3. When cleaning, keep the working opening (wan d mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
Once the vacuum tank has been emptied, you may once again proceed with cleaning.
12
Page 13
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machin e. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow dry.
NOTE: Do not use pins, wires, etc. to clean nozzles as this could destroy the spray pattern.
Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. The electrical cable must be well insulated and cable connector screw ke pt tight. If the cable insulation is broken or frayed, repair or replace immediately. Don't take chances with elctrical fire or shock.
Daily/Regular Maintenance
Before making any repairs or adjustments to the machine, disconnect the power cords from the electrical source.
1. Empty unused cleaning solution from the solution tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 1 to 2 gallons of clean water.
4. After each use, rinse tank with fresh water. Period­ically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 10-1 bleach to water solution. Waste water should be disposed of properly.
Do not allow machine to freeze.
SERVICE SCHEDULE DAILY WEEKLY QUARTERLY
Check machine for cord damage * Check recovery dome and gasket for damage and cleanliness * Check hoses for wear, blockages, or damage * Check handles, switches, and knobs for damage * Run one gallon of water through system * Clean out recovery tank and check float valve to make sure it moves freely * Clean out solution tank and remove and clean vacuum intake screen * Clean outside of all tanks and check for damage * Run vac motor for at least one minute to allow motor to dry * Store with dome off tank to allow the tank to dry * Check all gaskets for wear and leakage * Check pump pressure; observe spray pattern and check with gau ge if
necessary Check and clean solution screen * Check cables for fraying * Check overall performance of machine * Check vac motor carbon brushes *
*
13
Page 14
Only qualified maintenance personnel are to
Vacuum Motor Carbon Brushes Replacement
3 8
[9.5mm]
Carbon Brushes
End Cap
WARNING: The green ground wire must be attached for safe operation. See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Important: These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
perform the following repairs.
Vacuum Motor Replacement
1. Turn off all switches and unplug machine.
2. Remove hardware under front of machine to access component compartment.
3. Remove vacuum motor cover and disconnect motor wires.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Maintenance
14
Page 15
Maintenance
Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs.
15
Page 16
Maintenance
Troubleshooting
PROBLEM CAUSE SOLUTION
Unit not plugged in Connect unit to 3 prong grounded outlet.
Loss of Power
Electrical shock
Vac motor speed varies or doesn't run
Loss of vacuum
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet Over saturation Make several passes without spray Carpet browning
Solution not flowing properly
Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring
Internal wiring problem Vacuum circuit breaker tripped Reset Breaker
Faulty vacuum motor Replace Faulty switch Replace Loose vacuum dome Center and seal dome over tank
Crack in dome or poor joint Lint or dirt clogging vacuum screen With power off clean screen
Loose cuffs on vacuum hose Tighten cuffs turning counterclockwise Vac motor seals leaking Replace Floor tool vac chamber clogged Wash out with hose. Pick lint out with a wire Vacuum hose damaged Replace Recovery tank full / Float ball stuck in
the up position Pump inlet screen plugged Clean inlet screen
Pump not primed Internal or external solution line
damaged and leaking Internal pump components wearing out Replace, see pump kit components Faulty switch Replace
Loose wiring Repair or replace
Corrosion on fittings.
Severe soil conditions
Leaving carpet too wet Check for loss of vac pressure Too much chemical Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair
Have a trained service technician check machine's wiring
Replace or repair using acrylic plastic cement only
Turn off power, drain recovery tank.
Press trigger to open valve on cleaning wand to relieve air lock.
Replace
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Make several passes at right angles to each other. Use a pre-spray.
16
Page 17
Notes:
17
Page 18
PARTS
Page 19
Control Panel
4
1
5
2
3
12
10
11
7
6
8
9
19
Page 20
REF
PART NO
DESCRIPTION NOTE
1
415-155
2
415-156
3
580-010
4
555-184
5
410-205
6
305-075
7
340-180
8
845-081
9
475-040
10
400-150
11
703-008
12
340-162
FW, 1/2 SS FW, 1/2 SS (Stand/Max OD) Q.C. 1/4 FEM (Close) Elbow 45,Street 1/4 MS, 10-32 x 1/2 Panphil SS Switch, SPST 2-Posi on Rocker Boot, Seal Breaker Control Panel Gasket 1/8 x 1 Locknut 10 x 32 Nylon SS Decal Warrior Panel Breaker 15A
Control Panel
20
Page 21
Control Panel with Heat
5
21
Page 22
REF
PART NO
DESCRIPTION NOTE
1
415-155
2
415-156
3
580-010
4
555-184
5
410-205
6
305-075
7
340-180
8
845-081
9
475-040
10
400-150
11
703-008
12
340-162
13
320-110
14
305-076
FW, 1/2 SS FW, 1/2 SS (Stand/Max OD) Q.C. 1/4 FEM (Close) Elbow 45,Street 1/4 MS, 10-32 x 1/2 Panphil SS Switch, SPST 2-Posi on Rocker Boot, Seal Breaker Control Panel Gasket 1/8 x 1 Locknut 10 x 32 Nylon SS Decal Warrior Panel Breaker 15A Lamp, Panel 110V Switch, Lighted 2-Posi on Rocker
Control Panel with Heat
22
Page 23
Electrical with 2 Stage Vacuum
23
Page 24
Electrical with 2 Stage Vacuum
REF
1
2
3
4
5
6
7
PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 405-615 Bolt, 1/4 x 1/2 335-015 Strain Relief, 14 Gauge 325-015 Connector, 5 Posi on, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’ Black 14/3 SJTW-A
24
Page 25
Electrical with Heat
25
Page 26
REF
PART NO
DESCRIPTION NOTE
1
400-165
2
410-205
3
335-015
4
325-015
5
415-125
6
465-084
7
315-015
Locknut, 1/2 Steel/Strain Relief MS, 10-32 x 1/2 Panphil SS Strain Relief, 14 Gauge Connector, 5 Posi on, Push Wire FW, 1/4 SS
BRKT, Cord Strain Relief
Cord, 25’ Black 14/3 SJTW-A
Electrical with Heat
26
Page 27
Frame
7
8
27
Page 28
REF
PART NO
DESCRIPTION NOTE
1
455-075
2
455-090
3
400-010
4
415-120
5
415-165
6
455-085
7
455-080
8
845-090
Caster, Swivel 4” Hubcap, 5/8 Sha Hex Nut, 1/4 x 20 Zinc FW, 1/4 zinc FW, 5/8 SS Hubcap, 9.5 Wheel Wheel, 12 x 2.25 Frame, Base, Warrior
Frame
28
Page 29
Heater
29
Page 30
Heater
REF
PART NO
DESCRIPTION
NOTE
1
572-042
Blue Neptune 1/4
2
572-125
Pulse Hose 3/8
3
581-015
Crimp FTNG, 1/4 HP Hose - 1/4 MPT SVL
4
581-065
Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL
5
550-035
Check valve, 1/4 FM x FM
6
490-005
Foamed Casing, Round 1850W
7
425-040
Clamp #60
8
555-210
Elbow 90, 3/8 MPT x 1/4 MPT
9
555-208
Elbow 90, 1/4 Street Extruded
10
415-125
FW, 1/4 SS
11
405-615
Bolt, 1/4 x 1/2 SS
12
465-086
Bracket, Heater Mount
30
Page 31
Labels
2
3
1
31
Page 32
REF
PART NO
1
703-006
2
703-007
3
703-008
Labels
DESCRIPTION NOTE Decal Warrior LH Decal Warrior RH Decal Warrior Panel
32
Page 33
Pump
33
Page 34
REF
PART NO
DESCRIPTION NOTE
1
511-105
Pump, 150 PSI 115V
2
585-110
Nylon, 90 Barb 1/2 x 3/8 NPT
3
510-090
Nylon, 90 Barb 3/8 x 3/8 NPT
4
425-005
Clamp #6
5
555-182
Elbow 45, 1/4 FEM. Extruded
6
572-155
Poly Spring hose, 1/2
7
572-041
L.P. Hose 3/8
8
400-135
Locknut, ¼ x 20 Nylon Zinc
9
415-125
FW, 1/4 SS
10
405-020
Bolt, 1/4 x 1-1/4 SS
11
582-080
swivel, 1/4 M x 1/4 F
12
555--364
Hose Barb, 3/8 Barb x 1/4 MPT
13
555-254
Ferrule, 3/8 Hose
14
410-225
SMS, 10 x 1/2 Pan RB Zinc
15
560-325
Guard, Finger 4” Mun Fan
16
333-005
Fan Mun 4” 115V
Pump
34
Page 35
Pump with Heat
1
9
8
2
4
6
FROM SOLUTION TANK
TO HEATER
11
7
11
5
3
35
9
10
Page 36
REF
PART NO
DESCRIPTION NOTE
1
511-105
2
585-110
3
555-210
4
425-005
5
550-035
6
572-155
7
572-125
8
400-135
9
415-125
10
405-615
11
581-065
Pump, 150 PSI 115V Nylon, 90 Barb 1/2 x 3/8 NPT Elbow 90, 3/8 MPT x 1/4 MPT Clamp #6 Check valve, 1/4 FM x FM Poly Spring hose, 1/2 Pulse Hose 3/8 Locknut, ¼ x 20 Nylon Zinc FW, 1/4 SS Bolt, 1/4 x 1/2 SS Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL
Pump with Heat
36
Page 37
Recovery
10
21
22
37
Page 38
REF
PART NO. DESCRIPTION NOTES:
1
545-100 Dump Valve, 1 1/2”
2
585-210 Clear Cover, 6” C/W Ring
3
590-020 PVC ELB 1 1/2” 90, S x FIPT
4
475-125 Gasket 6” Access Cover Clear
5
400-116 Locknut, 5/16 x18 Nylon SS
6
405-026 Bolt, 1/4 x 1-1/2 Zinc
7
405-615 CS, 1/4 x 1/2 SS (Hex HD)
8
410-125 SMS, 8 x 5/8 Pan Rob SS
9
415-125 FW, 1/4 SS
10
415-128 FW, 5/16 SS
11
415-305 FNDW, 1/4 SS
12
455-070 Wheel, 3”
13
355-230 Vac Bolt Spacer 3/8 x 1-1/8
14
597-015 Adpt (RM) 30 Degree, Float 2”
15
495-320 Rec tank, Warrior Blue
16
597-062 Float Screen Cage 2”
17
465-082 BRKT, Cord Mount
18
590-419 PVC Hose Barb, 2” HB x 1 1/2” MPT
19
410-265 MS, 5/16 x 2-1/2 Pan Phil SS
20
595-010 ABS Pipe, 2”
21
415-420 Machined Washer 1 7/8
22
465-066 Brace, Warrior Tank (W/O Heat Model)
Recovery
38
Page 39
Solution
39
Page 40
Solution
40
Page 41
Vacuum, 2-Stage, 3-Stage
4
12A 12B
10
9
8
7
6
5
4
3
2
1
12A
12B
11A 11B
41
Page 42
REF
PART NO. DESCRIPTION NOTES:
1
2
3
4
5
6
7
8
9
10
11A
11B
12A
12B
400-135 Locknut, 1/4 x 20 Nylon Zinc 410-221 MS, 10-32 1-1/2 RH Soc 425-015 Clamp, #28 415-120 FW, 1/4 Zinc 415-115 FW, #10 SS 355-220 Manifold, Dual Vacuum 475-072 Gasket, Vacuum Manifold
405-065 6” Bolt 410-136 SMS, 8 x 3/4
570-020 Vac Hose 2” 355-300 Vac , 2-Stage 355-305 Vac , 3-Stage 355-310 Housing, Vac Motor, 2-Stage 355-315 Housing, Vac Motor, 3-Stage
Vacuum, 2-Stage, 3-Stage
42
Page 43
43
Page 44
44
Wiring - 3 Stage Vacuum
Page 45
45
Wiring with Heat
Page 46
WARRIOR 150 MODEL W/ OPTIONAL
CIRCUIT INDICATOR
CIRCUIT
ICATOR
IND
RELAY 120V
SOCKET
RELAY 240V
Page 47
CIRCUIT INDICATOR PARTS LIST
REF PART NO. DESCRIPTION NOTES:
1 845-036 Plate 2 320-111 Lamp 3 305-057 Relay 120V 4 305-058 Socket 5 305-059 Relay 240V 6 703-108 Decal 7 465-045 Relay Bracket
Page 48
W15 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1
Page 49
W15 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2
Page 50
W15 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1
Page 51
W15 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2
Page 52
Page 53
Page 54
Page 55
Page 56
Loading...