The Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a
cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
The HOW TO USE THIS MANUAL section will tell you
how to find important information for ordering correct
repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box
is located on the inside of the front cover of this manual.
The model and serial number of your machine is
located approximately where shown.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERAT IONS section is to familiarize the operator
with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
•Maintenance
•Lubrication
•Vacuum Motor Replacement
•Solution Pump Replacement
•Troubleshooting
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•PRV NO. – reference number.
•QTY – column lists the quantity of the part used
in that area of the machine.
•DESCRIPTION – column is a brief description
of the part.
•SERIAL NO. FROM – If this column has an (*)
and a Reference number, see the SERIAL
NUMBERS page in the back of your manual. If
column has two asterisk (**), call manufacturer
for serial number. The serial number indicates
the first machine the part number is applicable
to. The main illustration shows the most current
design of the machine. When a boxed illustration is shown, it displays the older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
4
NOTE: The manual part number is located on the
lower left corner of the front cover.
Page 5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before mainte-
nance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attent ion is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding
the machine. If the machine is
dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around
sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use , for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
not working properly, has been dropped, damaged, left outdoors, or
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
5
Page 6
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in min or personal in jury or pr oduct or pr operty damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jacket s, shirts, or sl eeves when wor king on the mac hine.
Use only manufacturer approved replacement parts.
6
Page 7
Safety
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL
USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric
electric shock. This appliance is equipped with a cord
having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
Check with a qualified electrician or service person
if you are in doubt as to whether the outlet is
properly grounded. Do not modify the plug
provided with the appliance - if
outlet, have a proper outlet installed by a qualified
electrician.
current to reduce the risk of
it will not fit the
7
Page 8
Operations
Height
Length
Width
MODEL
ALL
WARRIOR
150 &150-05
WARRIROR
150-10
ITEM
MEASURE
Electrical115 Volt, 60 hz, 15A
Solution Pump150 psi
Solution Capacity13 Gal
Recovery Capacity11Gal
Height43 inches
Length30 inches
Width22 inches
Vaccum MotorDual 2 Stage
Weight- Empty113 lbs
Weight-Full Solution208 lbs
Power cord1 X 25 feet
Vaccum MotorDual 2 Stage
Weight- Empty120 lbs
Weight-Full Solution215 lbs
Power cord2 X 25 feet
Heater1850 watts
8
Page 9
Operations
1
2
3
4
5
6
7
8
9
Controls
CIRCUIT
INDICATOR
10
1. Vacuum Accessory Tool Hook-up
2. Solution Pump Switch
3. Vacuum 1 Switch
4. Vacuum 2 Switch
5. Heater Switch with On Light (Units with Heat Only)
6. Heater Temperature Light (Units with Heat Only)
7. Breaker for Vacuum 2
8. Breaker for Vacuum 1
9. Solution Accessory Tool Hook-up
10.
Circuit Indicator
9
Page 10
Machine Operation
Care must be exercised in the use of all chemicals.
Chemicals are poisonous and can pose a health risk.
Read and follow manfacturers instructions regarding
dangers and correct usages.
The internal parts of the pump used in the mach ine are
suitable for use with most carpet cleaning chemicals.
But they are susceptible to chemical attack from some
cleaning substances, such as hydrocarbon solvents
and chlorinated bleaches. These non-compatible
materials are not of the type used for carpet cleaning.
Chemicals
Suitable Chemicals
•Alkalis
•Detergents
•Hydroxides
•Soaps
•Vinegar
Operations
Only use chemicals approved for use with this
machine. Use of non-compatible chemicals may cause
machine damage and will not be covered under the
warranty. Carefully read ingredients on manfacturer's
label before using any product in this machine.
Do not let pump run dry.
Do not let pump run unattended.
Non-Compatible
•Aldehydes
•Aromatics Hydrocarbons
•SP Butyls
•Carbon Tetrachloride
•Clorox*
•Chlorinated Bleaches
•Chlorinated Hydrocarbons
•Lysol*
•Methyl Ethel Ketone (MEK)
•Perchorethylene (perc)
•Phenolics
•Trichlorethylene
•D-Limonene
*Registered Trademark
10
Page 11
Operations
Pre-Run Inspection
1. C heck all ttings a nd connectors for proper
assembl y.
2. Check all hos es for leaks . R epa ir or replace any
dama ged ho s .se
3. Check power cord(s) for any damage. If damaged,
replace.
Equipment Set-up
1. P lug power cord from machine into properly
grounded wall outlet.
2. T urn vacuum motor swith on and o to make sure
there is electrical power at machine.
3.150 PSI pump priming instructions:
- Fill fres h water tank with hot water and cleaning detergent
- Attach prime h ose to quick connect on mac hine
- P lace t he other en d of prime h ose into va cuum
port a
- turn va cuum and pu mp switches o n
through the p rime ho s e, this indicates pump is pr imed
nd hold
Heater Operation
NOTE: Units with Heat Only.
The solu
extremely hot during operation. Allow
time to cool, or run solution through the machine
with the heater
performing any maintenance on the heater.
P lug the two power cords into s eparate grounded
circuits. The heater draws 15 amps of current.
Turn the s olution pump ON. Fully prime the solution
system before turning heater on.
Turn the hea ter switch on. The red light on the heater
switch will be on when the heaterswitch is on. The red
heater temperature light will be on when the hea ter is
active and will turn
maximum temperature.
On initial start-up the heater will ta ke a few minutes to
reach operating temperature.
When turning the pump and Heater OFF, make certain that you
turn the heater OFF first.
gs on the machine will become
nt
disconnecting or
en the heater reaches
prime ho s e
4. Connect vac hose to ma chine. Slide the swivel
tlet on the tank.
5. Connect the hos e to your ma ch in e and wa nd . Pull
back the knurled collar on the quick disconnect
coupler and push onto the connection on the
ael o avoid T .sis s ahc k s evitisop a taht kcehc ,
connection was ma de.
NOTE: Wand orifice must be equivalent or larger
than an 03 nozzle.
11
Page 12
Cleaning
Always use defoamer if foaming occurs. Foam will
suspend large particles that may damage
vacuum(s) as well as allow liquid into the vacuum
motor(s) without activating the float shutoff.
1. Prior to cleaning, make certain that the nozzle is
functioning properly.
a. To check, hold the wand about one foot above
the surface to be cleaned and open the wand
valve. A full spray should be observed from the
nozzle.
b. If the nozzle is not showing a full spray pattern,
adjust nozzle for proper pattern, clean, or replace
nozzle.
2. Normally , chemical is applie d on the push stroke of
the wand when cleaning. Vacuuming is done on
the pull stroke. For heavily soiled carpets the wand
may be used in a scrubbing manner, applying
chemical in both the push and pull stroke.
Operations
3. When cleaning, keep the working opening (wan d
mouth) flat on the surface being cleaned. Keep the
wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will
impede the vacuum flow when the vacuum tank is
full. When this occurs, empty the vacuum tank by
opening the dump valve and dispose of the waste
in a proper manner.
Once the vacuum tank has been emptied, you may
once again proceed with cleaning.
12
Page 13
Maintenance
Periodic Maintenance
Twice a month, flush a white vinegar solution (one
quart vinegar to two gallons of water) or anti-browning
solution (mixed as directed) through the machin e. This
will prevent build-up of alkaline residue in the system.
If spray jets become clogged, remove the spray tips,
wash them thoroughly, and blow dry.
NOTE: Do not use pins, wires, etc. to clean nozzles
as this could destroy the spray pattern.
Periodically inspect all hoses, electrical cables and
connections on your machine. Frayed or cracked
hoses should be repaired or replaced to eliminate
vacuum or solution pressure loss. The electrical cable
must be well insulated and cable connector screw ke pt
tight. If the cable insulation is broken or frayed, repair
or replace immediately. Don't take chances with
elctrical fire or shock.
Daily/Regular Maintenance
Before making any repairs or adjustments to the
machine, disconnect the power cords from the
electrical source.
1. Empty unused cleaning solution from the solution
tank.
2. Inspect and clean filter screen in solution tank.
3. Flush pumping system with 1 to 2 gallons of clean
water.
4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate
if necessary, using a Hospital Grade Virucide or a
10-1 bleach to water solution. Waste water should
be disposed of properly.
Do not allow machine to freeze.
SERVICE SCHEDULEDAILY WEEKLY QUARTERLY
Check machine for cord damage*
Check recovery dome and gasket for damage and cleanliness*
Check hoses for wear, blockages, or damage*
Check handles, switches, and knobs for damage*
Run one gallon of water through system*
Clean out recovery tank and check float valve to make sure it moves freely*
Clean out solution tank and remove and clean vacuum intake screen*
Clean outside of all tanks and check for damage*
Run vac motor for at least one minute to allow motor to dry*
Store with dome off tank to allow the tank to dry*
Check all gaskets for wear and leakage*
Check pump pressure; observe spray pattern and check with gau ge if
necessary
Check and clean solution screen*
Check cables for fraying*
Check overall performance of machine*
Check vac motor carbon brushes*
*
13
Page 14
Only qualified maintenance personnel are to
Vacuum Motor Carbon Brushes Replacement
3
8
[9.5mm]
Carbon
Brushes
End Cap
WARNING: The
green ground wire
must be attached for
safe operation. See
wiring diagram.
If armature commutator is grooved, extremely pitted
or not concentric, the motor will need to be replaced
or sent to a qualified service center.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
perform the following repairs.
Vacuum Motor Replacement
1. Turn off all switches and unplug machine.
2. Remove hardware under front of machine to
access component compartment.
3. Remove vacuum motor cover and disconnect
motor wires.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
Maintenance
14
Page 15
Maintenance
Solution Pump Replacement
Only qualified maintenance personnel are to perform the following repairs.
15
Page 16
Maintenance
Troubleshooting
PROBLEMCAUSESOLUTION
Unit not plugged inConnect unit to 3 prong grounded outlet.
Loss of Power
Electrical shock
Vac motor speed
varies or doesn't run
Loss of vacuum
Pump runs no solution
Pump runs, loss of
pressure
Pump will not run
Solution hose fitting
hard to connect
Carpet not getting
clean
Carpet too wetOver saturationMake several passes without spray
Carpet browning
Solution not flowing
properly
Dead electrical circuitCheck building circuit breaker or fuse box.
Faulty power cordReplace
Receptacle not groundedContact an electrician to check building's wiring
Internal wiring problem
Vacuum circuit breaker trippedReset Breaker
Faulty vacuum motorReplace
Faulty switchReplace
Loose vacuum domeCenter and seal dome over tank
Crack in dome or poor joint
Lint or dirt clogging vacuum screenWith power off clean screen
Loose cuffs on vacuum hoseTighten cuffs turning counterclockwise
Vac motor seals leakingReplace
Floor tool vac chamber cloggedWash out with hose. Pick lint out with a wire
Vacuum hose damagedReplace
Recovery tank full / Float ball stuck in
the up position
Pump inlet screen pluggedClean inlet screen
Pump not primed
Internal or external solution line
damaged and leaking
Internal pump components wearing out Replace, see pump kit components
Faulty switchReplace
Loose wiringRepair or replace
Corrosion on fittings.
Severe soil conditions
Leaving carpet too wetCheck for loss of vac pressure
Too much chemicalCheck label for correct solution concentration
Solution hose connectionCheck for positive connection
Faulty pumpRepair or replace
Faulty floor tool valve / NozzleRepair or replace
Faulty pump switchRepair
Have a trained service technician check
machine's wiring
Replace or repair using acrylic plastic cement
only
Turn off power, drain recovery tank.
Press trigger to open valve on cleaning wand to
relieve air lock.
Replace
Clean with steel wool. Soak in acetic acid (white
vinegar). Lubricate lightly with silicone base
lubricant.
Make several passes at right angles to each
other. Use a pre-spray.
16
Page 17
Notes:
17
Page 18
PARTS
Page 19
Control Panel
4
1
5
2
3
12
10
11
7
6
8
9
19
Page 20
REF
PART NO
DESCRIPTION NOTE
1
415-155
2
415-156
3
580-010
4
555-184
5
410-205
6
305-075
7
340-180
8
845-081
9
475-040
10
400-150
11
703-008
12
340-162
FW, 1/2 SS
FW, 1/2 SS (Stand/Max OD)
Q.C. 1/4 FEM (Close)
Elbow 45,Street 1/4
MS, 10-32 x 1/2 Panphil SS
Switch, SPST 2-Posi on Rocker
Boot, Seal Breaker
Control Panel
Gasket 1/8 x 1
Locknut 10 x 32 Nylon SS
Decal Warrior Panel
Breaker 15A
Control Panel
20
Page 21
Control Panel with Heat
5
21
Page 22
REF
PART NO
DESCRIPTION NOTE
1
415-155
2
415-156
3
580-010
4
555-184
5
410-205
6
305-075
7
340-180
8
845-081
9
475-040
10
400-150
11
703-008
12
340-162
13
320-110
14
305-076
FW, 1/2 SS
FW, 1/2 SS (Stand/Max OD)
Q.C. 1/4 FEM (Close)
Elbow 45,Street 1/4
MS, 10-32 x 1/2 Panphil SS
Switch, SPST 2-Posi on Rocker
Boot, Seal Breaker
Control Panel
Gasket 1/8 x 1
Locknut 10 x 32 Nylon SS
Decal Warrior Panel
Breaker 15A
Lamp, Panel 110V
Switch, Lighted 2-Posi on Rocker
Control Panel with Heat
22
Page 23
Electrical with 2 Stage Vacuum
23
Page 24
Electrical with 2 Stage Vacuum
REF
1
2
3
4
5
6
7
PART NO DESCRIPTION NOTE
400-165 Locknut, 1/2 Steel/Strain Relief
405-615 Bolt, 1/4 x 1/2
335-015 Strain Relief, 14 Gauge
325-015 Connector, 5 Posi on, Push Wire
415-125 FW, 1/4 SS
465-084 BRKT, Cord Strain Relief
315-015 Cord, 25’ Black 14/3 SJTW-A
24
Page 25
Electrical with Heat
25
Page 26
REF
PART NO
DESCRIPTION NOTE
1
400-165
2
410-205
3
335-015
4
325-015
5
415-125
6
465-084
7
315-015
Locknut, 1/2 Steel/Strain Relief
MS, 10-32 x 1/2 Panphil SS
Strain Relief, 14 Gauge
Connector, 5 Posi on, Push Wire
FW, 1/4 SS
BRKT, Cord Strain Relief
Cord, 25’ Black 14/3 SJTW-A
Electrical with Heat
26
Page 27
Frame
7
8
27
Page 28
REF
PART NO
DESCRIPTION NOTE
1
455-075
2
455-090
3
400-010
4
415-120
5
415-165
6
455-085
7
455-080
8
845-090
Caster, Swivel 4”
Hubcap, 5/8 Sha
Hex Nut, 1/4 x 20 Zinc
FW, 1/4 zinc
FW, 5/8 SS
Hubcap, 9.5 Wheel
Wheel, 12 x 2.25
Frame, Base, Warrior