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1
WARREN//SHERER ..(.; /-;::_:~;. :;:. ;.;.::,s;f.. -; ‘,-r :- .T .,
DIVISION OF KYSOR INDUSTRIAL CORPORATION ” .‘.: ,‘. ,‘. ’ .-“’ * ‘: : ’
- ‘-
.
‘,, ’
. : r .
.
-
1600-ROCKDALE INDUSTR'iAL BLVD., 60NYERS, GEORGIA ;0207,404483&600 .
INSTALLATION AND OPERATING INSTRUCTIONS
FOR
S3J, S3JC, S3, S3C MODELS
.m
SERVICE DELI/MEAT CASES
. . . . . . . . .._.... . . . . . . . . . .
APPLICATION:
The kJarren/Sherer service case is designed to merchandise fresh meat and
delicatessen products.
The forced air model should only be used for deli,
while the gravity coil model can be used for deli or fresh meat. These cases
should be installed and operated according to the instructions contained in this
manual to insure proper performance.
They are designed for the display of
products in an air-conditioned store where temperature and humidity are
4
maintained at a maximum of 75*F dry bulb, 55% relative humidity.
I
SERIAL CODE
MODELS
DESCRIPTION
"DESIGNATION
S3J
Service Deli Forced Air Coil
770-A
Remote Refrigeration
e
S3JC
Service Deli Forced Air Coil
Self-contained Refrigeration
s3
Service Meat
Gravity Coil
Remote Refrigeration
s3c Service Meat
L
Gravity Coil
Self-contained Refrigeration
776.~
774-B
775-B
Revised 11/23/87
6/4/84
9
GENERAL
These display refrigerators may be installed individually or in a continuous
line-up consisting of several 8-foot and V-foot sections by using a joint trim
.
kit A plexiglass divider'kit must be used between cases operating on different
refrigeration systems.
Divar will be factory installed if specified on order.
SHIPPING DAMAGE
All equipment should be examined for shipping damage before and during unloading.
If there is any damage,
the carrier should 'be notified immediately and an inspection
requested. The delivery receipt "must"
be noted that the equipment was received
damaged. If damage is of a conceamnature you must contact the carrier immediately
or
no later than three (3) days following delivery.
A-claim must be filed with the
carrier by the consignee for all damages.
- --
- _ -
LOCATION
This refrigerator must be located on a firmly based floor and leve
or minus l/16".
Use shims provided to level your refrigerator.
JOINING
Two or more fixtures of like models can be joined together to form
line-up. Instructions for joining fixtures are included in the jo
ed within plus
a continuous
nt kit.
Before-lining up refrigerator, inspect refrigeration lines, electrical connections,
and controls to insure refrigerators are in proper line-up and are in the proper
sequence.
Note: THESE REFRIGERATORS ARE LINED UP AT THE FACTORY AND ARE NUMBERED.
. .
. .i
: INSURE THEY ARE LINED UP IN THE FIELD IN THE SAME SEQUENCE NUMBER.
WASTE OUTLET .
These cases are equipped with a l-l/Z'* FPI waste outlet connection which terminates
in the center of the refrigerator below the insulated bottom. A l-l/Z" galv,
. water seal trap is provided for field installation.
INSTALLING DRIP-PIPE
Improperly installed drip pipes can seriously effect the operation of this
equipment and result in increased maintenance cost.
general rules for drip pipe installation.
Listed below are some \..
1. Never use a double water seal.
2. Never use a pipe smaller than the size pipe or water seal supplied with the
equipment.
3:Always provide as much as fall as possible in drip pipe. (l** fall for each
4' of drip pipe).
4. Avoid long runs in drip pipe which make it impossible to provide maximum fall
7iijZpe.
5. Provide a drip space between drip pipe and-floor drain or sewer connection.
6. Do not allow drip pipe to come in contact with uninsulated suction lines,
nhichwill cause the condensation from your refrigerator to freeze.
Rev. 6/4/84
1)
2
--
SXJ)
,
CLEANING
To 'insure minimum maintenance cost, cabinet should be emptied and throughly
washed out once a week.
A mild soap and water solution is recommended for painted
surfaces of the cabinet.
Do not use cleaners containing abrasive materials which
will scratch or dull finish.
The waste outlet should be flushed with a bucket
of water following each cleaning.
Caution: Never introduce water into the fixture faster than the waste outlet
can carry it away.
When cleaning lighted shelves, wipe down with a wet sponge or cloth so that water
does not enter the light rails.'
DO'NOTUSE'A'HOSE'ORSUBMERGE SHELVES IN'lrJATER.
BE SURE REFRIGERATION IS SHUT-OFF AND ALL ELECTRICAL IS OFF BEFORE WASHING YOUR
REFRIGERATOR.
LOADING
Merchandise should not be placed in the fixture until all controls have been
adjusted and the refrigerator is at proper temperature.
At no time should the fixture be stocked beyond the load line or over the front
. -.
edge of adjustable shelves.
In doing so, you will seriously affect the performance
which will result in higher product temperatures and increase operating costs.
ELECTRICAL
All field installed wiring must comply with the NATIONAL ELECTRICAL CODE AND
LOCALCODES.
ELECTRICAL JUNCTION
On these cases, an electrical junction box is provided for field connections.
The junction box is located at the left rear of the case and contains the case
;
thermostat an6 all lighting ballasts. \On self-contained models, a separate -
circuit should be provided for the condensing unit. '
ELECTRICAL CONNECTIONS
ml field connections
are
made in the electrical junction box.
Make sure that proper voltage is supplied to your refrigerator. Check refrigerator
nameplate for correct circuits, volts, and amps.
*ALL'REFRIGERATORS'MUST BE'GROUNDED.
When refrigerators are-mu1 tiplexed, add the total of these amperage values to
determine wire size and circuit protection.
Make sure that proper wire size and branch circuit protection are employed for
safe operation.
.
.
Chart #l shows the electrical ratings for your refrigerator. This is the same
information that appears on your refrigeration nameplate.
REFRIGERATION FAN MOTORS (S3J Only)
The fan motors employed are permanently oiled for the life of the-motor and
require no periodic maintenance.
They are wired according to the enclosed
wiring diagram and'MUST'RUN%ONTINUOUSLY.
+
3
- -
WJ)
EXPANSION VALVE -*
The expansion valve furnished with your refrigerator has been sized for maximum
coil efficiency.
To adjust superheat, place a thermocouple under the expansion
valve bulb. Read the suction line pressure as near coil as possible. (If, at
the condensing unit, estimate suction line loss at 2 PSIG). Convert coil suction
pressure to temperature. The difference between coil temperature and the
thermocouple temperature is superheat. (Use average superheat when expansion
valve is hunting). Do not set superheat until cases have pulled down to operating
temperature and never open or close valve over l/Z turn between adjustments and
allow 10 minutes or more between adjustments. Superheat should be set to 6-8OF.
REFRIGERATION LINES
Refrigerant connections (suction & liquid) are stubbed underneath the case.
Cases multiplexed together must be field connected by running refrigerant
lines in the space under the case. The field installed suction lines must be
insulated to prevent condensation accumulation on the floor. See the section
on "Recommended Piping Practices" for additonal details on piping practices.
IMPORTANT A SEAL AROUND LINES AFTERCONNECTIONS ARE'MADE. KEEP DIRECT FLAME
FROM BOTTOM OF REFRIGERATOR, AS HEAT WILL DISINTEGRATE THE BOTTOM AND INSULATION.
USE A HEAT SHIELD WHEN WELDING NEAR THE BOTTOM OF THE CASES.
REFRIGERANT
R-12 expansion valves are standard. If other refrigerant is used, the order
must specify the expansion valve to be supplied.
*,HEAT EXCHANGER (S3J
only)
Heat exchangers are standard in these refrigerators. They aid to increase
operating efficiency and reduce frosting and flood-'back to compressor.
OPERATION
On single condensing unit systems,
a thermostat should be used to control
temperatures.
The thermostat bulb is mo[lnted on the rear baffle on S3.modeld and
'.in the discharge air on the S3J,
On parallel units, temperature control can be .
provided by EPR valve and thermostat.
Chart #2 shows approximate settings for .
merchandisers. Since many variables are present in each-installation, such as 'i
. store temperature, length of tubing runs, temperature desired in refrigerator, etc.,
'Chart #2 is only a guide for-the installer.
DEHYCRATION OF REFRIGERATION SYSTEMS
Please read'ca~~fully.befd~~'~l~~i~g'~~~t~m intd operation. After laying
. refrigerant lines, they should be blown out before making final connection at
fixture or condensing unit.
Use dry nitrogen to prevent any foreign matter
being left in the lines.
Keep pressure below 250 pounds. To prevent scaling
due to brazing, dry nitrogen should be allowed to flow through lines while
brazing operations are taking place.
. After the refrigeration system has been pressure-tested and proven leak-free,
it is recommended that the system be dehydrated with a vacuum pump to 100 microns
for the first two evacuations and 500 microns on the third. The triple evacuation
method requires evacuating the system three successive times and breaking each
vacuum with dry refrigerant.
Allow the pressure to rise above atmospheric pressure.
Revised 11/23/81
9
4
LI -
WJ)
DEF.ROST CYCLE
Off-time defrost is standard on these models.
The fans run continuously on the
S3J.
Defrost termination is by time (fail safe).. es f '-
( See Chart #2 for defrost
settings.
Self-Contained Models
The self-contained S3(J)C uses a Copeland 'F" line air cooled condensing unit.
The condensing unit is located under the display area. R-12 is the standard
refrigerant in this system.
The unit may be serviced by sliding out of case.
This is done by removing
the retaining clamps on back of the case and pulling
the unit out carefully.
Care must be taken so as not to block the condenser air
inlet and outlet.
.-m
Revised 11/23/87
m
v?
5
- -
WJ)
.
Chart #l
Electrical Ratin s
(115V/60/1 Phase
B
MODEL
FAN
LIGHT
RECEPTACLE COND. UNIT
AMPS
* 'AMPS* "AMPS ."
'AMPS . .
S3J 8
l
5
0 8 15.0
S3J 12 10 .
13
l
15.0
S3JC 8 . 5
l
8
15.0 73
l
S3JC 12 10
l
13
l
15.0
S3 8
l
8 15.0 - --
9 9 0
s3 12
S3C ';:8
s3c 12
1.3
l
8
13
l
15.0
15eO
15eO
73
l
99
l
*Add 7 amps for each lighted shelf. Amperage indicated is for one
l
row of lights in top of case.
!
This case should have a maximum of ,Z rows of lighted shelves.
Revised 1 l/23/81
614184
6
c -
+
Chart #2
Recommended Control Settings
REFRIGERANT
LP CONTROL
EPR VALVE
'CUTAOUT"'CUT4N SETTING
THERMOSTAT SETTING
"CUT-OUT' - 'CUT-IN
R-12
S33 Remote
5
20
22#
28*F 32OF
(Disch Air)
R-12
5 20
228
28OF 32OF
S3JC (Self-contained) (Disch Air)
R-502
S3J Remote
24 50
548
28OF 32OF
(Disch Air)
R-12
S3Remote
-mm
5 20
22# 34OF
38OF
R-12
S3C (Self-contained) 5 20
22#
34OF 38'F
R-502
S3 Remote
24 50
54# 34OF
38OF
Note:
Al]
S3(J)(C) series case temperatures should be controlled with a thermostat
gndf?R valve.
On conventional condensing units, the thermostat should cycle the
connected compressor.
On parallel refrigeration systems, the thermostat must
cycle on EPR/Suction Stop or a liquid line solenoid valve.
If a liauid line
solenoid is used, ,!it must be located at the case.
Defrost Setting:
Number of Periods
l-2 / 24 hrs.
Termination
Time
Fail Safe
46 min.
Model
S3J(C)
l-2/24 hrs.
Time
Revised 1 l/23/81
6/4/84
7
c I)
9
Parts List
WJ)
Descrbtion
8
1
12
1
Interior Top Lights
Ballast
Lamps
Shelf Lights
Ballast
Lamps
Expansion Valve
Fan Motor (S3J only)
Fan Blade (S3J only)
Lower Front Panel (Ptd)
Lower 'Front Panel (Her. Vinyl)
Kickplate (Brushed)
Kickpl ate (Bright)
End Kickplate (Brushed) .
End Kickplate (Bright)
Colorband (Brushed)
Co1 orband (Bright)
Outside Top (Brushed)
Outside Top (Bright)
LH IS Door
RH OS Door
(1) lODlO-38
(1) lODlO-38
(1) lODlO-37
(2) lOAlO-56
(3) lOAlO-56
(1) lODlO-72
(1) lOOlO-12
(1) lODlO-13
(1) lOAlO-17 -- (1) lOAlO-17
(1) lOAlO-18
(1) 3AlO-34 (1) 3AlO-77
(~~1-14~)
(GF-1/2C)
(1) 9AlO-17 (2) 9AlO-17
(1) 9BlO-27
(2) 9BlO-27
57Al2-179 57 A14-100
53Ell-187 53Ell-188
55A32-188 55A32-190
55A32-189
55A32-191
55A32-192 55A32-192
55A32-193 55A32-193
55F12-85 55Fl4-79
55F12-86 55F14-80
55F=l2-87 55Fl4-81
55F12-88 .
55F14-82
(2) 18FlO-144
(3) 18FlO-144
(2) 18FlO-145
(3) 18FlO-145
Revised 1 l/23/81
6/4/84
I
W
I
. .
I I
ELEC. STUB-UP DIM. ELEC. STUB-UP DIM.
165’ 165’
16 16
COMPRESSOR COMPRESSOR
(42.4CM) (42.4CM)
COMPARTMENT COMPARTMENT
I I
. (IF SELF-CONTAINED) . (IF SELF-CONTAINED)
I I
L 403d
.
(102.6CM)
.
1 I 1
4
,
I
-
LETTER,
REVISE0 OATC B!
,
DATE
TITLE
22NOV83
SCALE
CROSS SECTION
.
, l/8” 1”
DRAWN
MODEL
s3
(MEAT)
,
WRRRER~/mIEn~n
ORAWING NUMBER
A?PO.
Drew •~w.eov%‘“~~ Crn.‘*r(
SB-83-701
--p--w -- -e --e.--- -..-- -.--- __ ) ___.___ __-_ _ --_ -- .- - . . _- . .._ a se es . . .-..
. .
_ -
. . . . - . A*. a- . . _ . . . . . . . -
..-
. . - ,.-be
_ .
. . . . _
I I
.
(43.2 CM)
(27.6CM)
.
(66.7CM)
.L- 403xi;
-I
(102.6CM)
53’/2
(135.9 CM)
t-31/4
t
(8.3CM)
:--‘--=R
REVISED
_ DATE ~ 0)
J ’
22NOV83 .
SCALE
CROSS SECTION
l/8 1” ,
NiODEt
S3
J
- (DELI)
DRAWN
-
WmnREnflmHEnEn DnAW’NG N”MmER
UvIumu mrsw-tw%~-4 CmrlO*
SB-83-703
I
- - ---
. . __-_IL__.
a.
. - a- .L . . .-s . . .
. -.--*-* . . . . .I.
- ---_.I .e- -em .-
_ ___- ._____ I.--e _._ .- ___._I_u _._e -)I- . ..--m .-e .-. .--.
.
_e_.. _ . .._ s-d- -
. .a. .- .
. . . - . . . . . -.. - . . -
,I
2-
(5.1 CM)
.
I 2’~ 0” (3 6 5.8 C-M)
II
61
t
2”
(5.1 CM)
REFRIGERATION CONNEC-T?ON
AREA FOR”STUB-UPS” . .
DRAIN CONNECTION (W/TRAP) RIGHT OR LEFT
\ELECTRICAL’CONNECTlON .
.
\
.
. .
1
.
.
1
LETTER REVISED DATE I BY
r
w
,
APPD.
--
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KIT NO. swm=@ KIT NO.
94F’f0-
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. AC- *-._ _.._. _-- - -. .-- -- --. . -4 L*.-‘-‘P-----c-
-- .‘, ..- - *--. ..-. P_clt_- --------L--------c- -,,-‘-.-- LC --, d ’ .A__ ._- -.c-e----
. .
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-
-
-
-
-
PiOTES
1. t4OVE REFRIGERATORS AS NEAR
THEIR
PERXANENT
LOCATION AS.POSSIBLE
BEFORE
REMOVIMG SHIPPING BRACES, SKIDS, OR ROLLERS. NOTE: THESE
REFRIGERATORS \JERE LINED UP AT FACTCRY
& NWBEF?ED. INSURE THEY
ARE LINED UP IN THE FIELD BY THE SME SEQllENCE NWIBER. (THE
NLMBER IS LOCATED ON THE HANDRAIL.)
2. REXOVE SKIDS
AND
SHIPPING BRACES. INSTALL
APPROX.
A 5/16" BEAD OF
SEALER AT ONE END OF CASE AS NOTED BY
HEAVY LINE
ON CROSS-SECTION.
3. -IIIOVE CASES AS CLOSE TOGETHER AS POSSIBLE
& LEVEL BY USING SHIMS
PROVIDED. (CASES MUST BE LEVELED FROM FRONT ~0 BACK & END
~0 END.)
4. REMOVE ACCESS
COVERS
OVER
LINE-UP HOLES AND INSERT THE SMALL T-NUTS
IN THE END FRAME, BOTH FRONT AND BACK. PLACE THE SPECIAL T-NUT
K&HER ON THE 3/8" MACHINE BOLT WITH THE HOLLOFl SECTION AG!AY FROM
THE BOLT HEAD. ROTATE THE 3/8"
BOLTS WITH T-NUT
MASHER INTO THE
T-NUTS ALTERNATELY UNTIL CASES ARE PULLED UP TIGHT AND THE
JOINT
IS COb!f'LETELY SEALED. (REASONABLE CARE SHOULD BE EXERCISED I:4 THIS
PROCEDURE TO PREVENT END FPdME DISTORTION). ASSIST PULLIIiG CASE
Up TIGHT BY BUlWNG FROM OPPOSITE 'END OF CASE OR USING PRY BAR.
5. INSPECT JOINT FOR PROPER AIR AND WATER TIGHT SEAL BOTH INSIDE A:jD
OUTSIDE THE CASE.
6, REPLACE LINE-UP ACCESS COVER PLUGS OR PLATES,
"30INT'TRIM - t10ST JOINT TRIM CAN & SHOULD BE INSTALLED IMMEDIATELY
CASES ARE LI'NED Up. WHERE POSSIBLE, INSTALL ALL TRIM
IjMEDIATiLY so IT 'I:rILL 'NOT BE LOST. THE TRIM THAT CANNOT BE
.
INSTALLED IbiMEDIATELY SUCH AS KICKPLATE AREA, STORE IN A SAFE PLACE
UiJTXL REFRIGEP&TION AND ELECTRICAL tllOf?K IS COMPLETED.
7
- '"F~?'REAR'JOINT'TRIM'LObl'ER -
--
POSITION ON CASE
AS
SHOWN AND SECURE
W-H [4) 8x5/8 SHEET METAL SCREWS, LEAVING THE TWO SLOTS OPEN.
8
I t'G"'REAR ';lOINT'TRIM'UPPER -
POSITION ON CASE AS SHOWN WHILE
f\LiGNJNG THE BOTTOM PAIR OF-HOLES WITH SLOTS IN
PART
'IF". SECURE
WITH [4) 8x5/8 SHEET METAL SCREWS.
.
. -
9- ."B"'FRONT-GLASS-JOINT'TRIM -
l
~~~TH~BEAD-SEALER
POSITION IN CENTER OF JOINT AND SEAL
0 c 29BlO-17) PUSH FIRMLY TO INSURE SEAL.
10 - *"A'l'TOf'
'PANEL"
JOINT-TRIM - 0
POSITION ON CASE AS SHOWN WHILE ALIGNING
THE BOTTOM PAIR OF SLOTS IN PART "G",
SECURE WITH (4) 8x5/8
SMS.
1-i. -I$;; FRONT.PANEL'JOINT.TRIM - POSITION ON CASE AS SHOWN. SECURE
0
klI;TH (6) 8x5/8 SMS.
12
; -~~E;'.K~cK~LATE-~~I~~T.TRIM '-
PLACE AS SHOWN AND SECURE WITH (2) -
.j
&lo-l6 x 3/4 St%.
.
.
we -.:. . . . . -.. - - . . .
73: 'a;QX"'301NT'TRJM CHANNEL -
pOSITION JOINT TRIM
CHANNEL FLANGES
- -.
. (jvER'ED@ OF. END FR@!r
b.~~~!~-“PLEXIGLASS‘DIVZDER -
FACTORY INSTALLED CAULK
ALL JOINTS
- '- . . C.
14, COLORBA!iD JOINT TRI? - FASTEN CBAXI & JOINT TRIf: "C" AFTER JoTNT
TRIM
!W & "D'L ARE POSITiOI-iED.
FASTEti k!/(Z) 21B12-19 ON TO? SIDE
. & (2). 27B12-17 BTM SIDE. NOTE: 30114T KIT ASSY PB-21620,
-14-
RECOMMENDED PIPING PRACTICES FOR WARREN/SHERER CASES
7/25/80
1. Proper size refrigeration lines are essential to good refrigeration performance.
Suction lines are more critical than liquid or discharge lines. Oversized
suction lines may prevent good oil return to the compressor.
Undersized lines
can rob refrigeration
capacity and
increase operating cost. Consult the
technical
manual
or legend sheet for proper line sizes.
2, Refrigeration lines in cases in line-ups can be reduced. However, the lines
should be no smaller than the main trunk lines in at least l/3 of the
cases
and no smaller than one size
above
the case lines to the last case.
Reductions
should not'exceed one line size per
case.
it is preferred to bring the main
I
trunk lines in at the center of line-up.
Liquid lines on systems on hot
gas
-. defrost must be increased one line size
above
the main trunk line for the
entire line-up.
Individual feed lines should be at the bottom of the liquid
header.
3. Do not run refrigeration lines from one system through cases on another system.
4. Use dry nitrogen in lines during the brazing to prevent scaling and oxidation.
5. Insulate suction 1 ines from the cases to the compressor vi th 3/4" wall
thickness Armaflex or equal on low temp cases to provide maximum of 65O subcooled
gas
back to the compressor and prevent condensation in exposed areas.
Insulate suction lines on medium temp cases with l/2" thick insulation in
exposed
areas to prevent condensate drippage.
6. Suction and liquid lines should never be taped or soldered together.
Adequate heat exchanger is provided in the
case.
I
7. Refrigeration lines should never be placed in the ground unless they are
protected against moisture and electrolysis attack.
8. Always slope suction lines down toward the compressor, l/Z*' each 10'. DO not leave dips in the line that would trap oil.
9. Provide *'P** traps at the bottom of suction line risors, 4' or longer. Use
a double "PI' trap for each 20' of risers.
"P" traps should be the
same
size
as
the horizontal line.
Consult the technical manual or legend sheet
for proper size risors.
10. Use long radius ells and avoid 45O ells.
11. Provide expansion loops in suction lines on systems on hot gas defrost.
An expansion loop is required for each 100' of straight run.
12.
Strap
and support tubing to prevent excessive line vibration and noise.
13, Brazing of copper to copper should be with a minimum of 10% silver.
Copper
to brass
or copper to steel should be with 45% silver.
14. Avoid the use of "bull
head”
tees in suction lines. An example is where
suction gas enters
both ends of
the
tee and
exits the center. This can
cause a substantial increase in pressure drop in the suction lines.
15, lrJhen connecting more than one suction line to a main trunk line, connect
each branch line with an inverted trap.
-15.-
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