WARPP INTIG-200IDS, INTIG-3151IDS, INTIG-250IDS Owner's Manual

Web Site: www.warpp.co.in

E-mail:[e-mail]·

Survey No. 35/16, Little LacyHouse, Unique Industrial Estate

Dhumal Nagar, Vasai (EL Distt. Palghar Maharashtra (India)

PIN- 401208

WARPP ENGINEERS PVT. LTD.

*Safety

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*Functions

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*

Installation

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*Operation *
*Technology *

I ·

Owner's Manual

1

INTIG Series

spatter and slag burn the skin.

• Please use leather gloves, long-sleeved clothes, hats, spats & apron to avoid welding arc,

eye inflammation and spatter&slap can burn eyes.

• Please wear enough shading degree protection glass. Because the welding arc will cause

&

Please avoid the welding are, spatters & slag to harm human body

protect gas gathering in the surrounding.

f)

Please pay special attention to ventilation when working at.the bottom of container for

accidents.

G Please use standard exhaust equipment to prevent gas poisoning and suffocation

Please avoid the welding smoke and dust to harm the human body

• Please switch off the power switch when no use.

• Please use safety net when in aerial work.

activities place working.

• Please make sure your body in insulation between base metal when in damp, limited

but the insulation sleeve should notbe damaged.

• Please hire professional electrical person to connect welding machine and power supply,

provisions section of copper wire.

., Please hire professional electrical person to connect the welding machine and ground with

• Please don't touch charged parts.

,

To prevent electric shock or electric burns

e

It is forbidden to make the welding power for use of thawing in the pipe.

• If uneven ground, please pay more attention to prevent dumping of welding machine.

• please hire the professional qualifications worker to install, maintenance and use.

• Irrelevant person don't enter the welding working places.

according to relevant standards and regulations.

• Input power supply, installation site, high pressure gas use and so on must be carried out

• Please be sure to comply with rules of specification, otherwise it may have an accident.

General Safety Caution

Security

Warning

II

welding machine and sport, to prevent falling welding machine by part

• Using lift forklift or crane handlinq welder, personnel shall not front at the bottom of the

To prevent the movement of the welding machine

cu~s

• Please use the company equipped with gas regulator, and used to abide by its rules.

high pressure gas cuts.

• When I open the cylinder valve, face do not close to the gas outlet, in order to avoid the

• Do not use a cylinder at high temperature or sunshine place.

• Cylinders should be reliable fixation, dumping can cause accidents.

To prevent dumping cylinders, gas regulator rupture

avoid the wire cuts.

• When send wire, do not use welding torch end near the eyes, face and body, in order to

rotating parts, etc.

• Do not use your fingers, hair, clothes, etc. Close to the cooling fan, wire feeding wheel

To prevent the rotation movement part cuts

• Please prepare a fire extinguisher

• Do not weld airtight container, otherwise it will break.

container, otherwise it will explode.

• Do not in the combustible gas welding or welding on containing combustible material of

• Cable must be fastened to the parent metal, otherwise it will cause fire.

• Welding place can not put combustible, otherwise weld spatter may cause a fire

• Should be ready for fire extinguisher in case of the fire accidents.

• Please don't weld the airtight container, otherwise it may break.

otherwise it may cause explosion.

• Please don't weld in the combustible gas or on the container with combustible material,

cause fire.

• It must make sure the welding cable and connected base metal is tight, otherwise it may

• It's not allowed to put combustible in the welding sit. The welding spatter may cause a fire.

&

To prevent the accidents such as fire, explosion and burst accidents

'. ii

III

1. Public power supply system

Way '

sio

reduce emission

k..,.".,,'_:_';'.. :..' ~ ._..:,_-:~,_~.

:<" s_,, - ,, ' _ '_ ",,~.:, ..

,':i:-';;;., -,'."._,_:':'_'~"'~'__._._.,.,,'_-

._ .J':\' ."";'_;:~:__' ,: .:.._ ...'; '_, ,: ,_,,-.:.:.: ,, ',_ "_. '''': _ .;_.__'_:') ;:' :' _

."),_:'·~:'.w;;·",.·).-~':

8. Please arrange proper time for welding and other activities.

ensure the surrounding devices are compatible, it may require extra protective measures.

7. Please pay attention to the class of surrounding noise immunity to their devices. User should

6. Please check it has equipment used for calibration and testing or not.

5. Please consider the health of staff around such as wear hearing AIDS&heart pacemakers.

equipment.

4. Please check whether it has high security level equipment such as industrial protective

3. Please check whether it has computer and other control equipment.

2. Please confirm whether it has transmitting and receiving devices of radio & television.

equipment.

1. It is no other power supply cable, control cable&signal and telephone lines near arc welding

of electromagnetic disturbance in the surrounding area. Please consider the following matters:

Before the installation of welding equipment, the user should response to value potential problem

II

Environment assessment advice

ensure the electromagnetic compatibility.

buildings. Because of the conduction & radiation harassment in these places, it is difficult to

4. Warning: Class A equipments can not apply to the public low voltage power supply of residential

except common low voltage power system for residential use).

3. The products described in the manual belong to class A (It can be applicable in all occasions

and correct method of use.

2. It can minimize the electromagnetic interference of arc welding equipmentsby proper installation

1,

It has electromagnetic interference when welding.

II

Overview

Electromagnetic Compatibility Notes

with the hook Angle should not be greater than 30

0.

'.

,

o when hoisting rope should be able to afford enough tension, shall not be broken.The rope

IV

6. Shielding

It can reduce the electromagnetic interference by shielding to the surrounding equipment

&

cables. It can be shielding to the whole welding area for some special industries.

Arc welding equipment shall be in accordance with the -manutacturer's recommended way to

connect public power supply system. If the disturbance occurred, it need take extra precautions

such as adding filter in the public power system. For fixed arc welding equipment, user should

consider power supply cable shielding problem It can use metal pipe or other equal methods to

solve it. But it must keep the electrical continuity. Please make sure that it connected well.

2. Arc welding equipment maintenance

Arc welding equipment shall be in accordance with the manufacturer's recommended way for
routine maintenance. All the entrance, the door & cover should be shut down and tighten when
running. Arc welding equipment should not have any modifications, unless it's allowed in the
instructions. Especially it must follow the advice of manufacturer to adjust the spark gap of the arc
starting and arc stability devices.

3. Welding cable

Welding cable should be short and as close as possible. It's better to put it on the ground.

4. Equipotential connecting

Please pay special attention to the connecting of all metal objects. It's high dangerous when
metal objects connecting with work pieces.Itmay have electric shocks when operator contacts
these metal objects and electrode. So the operator should keep insulation with all these metal
objects.

5. Work piece grounding

For electric safety or work piece location, size ect. work piece may not be grounding such as ship
body and building steel shelf. It can reduce emission when artifacts connecting ground, but not
same each time. So be sure to prevent the increasing risk of electric shock&equipment damage by

work piece grounding. When necessary, it should connect the ground directly. But it's not allowed to
directly grounding. It can only select the suitable capacitor according to the regulations of the host
countries.

v

Troubleshooting and Maintenance(TIG) 13

Troubleshooting and Maintenance(MMA} ....·..·....·..·....··..·..····....·..·..·..······................ 12

Troubleshooting and Maintenance

Circuit board diagram

11

Technology introduction 10

Technical data 9

Technical data

TIG welding condition for instance 8

'--'

TIG welding operation 6
M1\1Aweldinz condition for instance 7

b

MMA weldinz operation 5

b

Safety protection and connection confirm .4

Operations (functions)

Installation environment and power 3

Installation and connection

Front panel and function _._....................... 2

Products introduction ..

About products

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CONTENTS