WARPP INTIG 200 IDS Operation Manual

INVERTER DC TIG

WELDING MACHINE

OPERATION MANUAL

INTIG 200 IDS

WARPP ENGINEERS PVT. LTD.

B-1005, Western Edge II, Near Metro Mall, Off. Western Express Highway,
Borivali (E), Mumbai-400 066.
Tel: [phone]/74. Fax: [phone].
E-mail: [e-mail] Web Site: www.warpp.co.in

Safety precautions

● Please read this instruction carefully for correct use.

● The objective of the precautions listed in this instruction is to ensure the safe use of

machine and prevent you and others from being harmed or injured.

● Safety consideration for the welding machine in design and manufacture. Work to the
precautions in this instruction, otherwise it will cause major accident.

● If used incorrectly, the harm and damage will occur in three different ways. So the
caution symbol and warning labels are listed in this instruction.

Caution symbols

Warning labels

Content

High danger

If used incorrectly, potential major harm will result in
death or serious injury and major danger accident
once it occurs.

Danger

If used incorrectly, potential scourge harm will result
in death or serious injury and danger accident once it
occurs.

Caution

If the welding machine is used incorrectly, the harm
with mild degree, slight wound and other dangerous
accidents and the damage of articles will be caused.

*The symbol above is applicable to the general occasion.

The serious injury mentioned above refers to eyesight damage, trauma, harm,
electric shock, fracture and poisoning and so on which will leave sequel and is in need of
making treatment in need of making treatment in hospital of going to hospital for long
period, slight wound refers to burn and electric shock and so on which is not in need of
being in hospital but treatment for long period. The damage of articles refers to the loss of
property and damage of machine.

On the usage of machine, the symbols shown as following indicate [must do] and
[forbid doing.

*The symbols above are used in the general occasions

Danger Work to the following items in case of the major personal

Compulsion

Must do For
example [ grounding]

Forbidden

Forbid doing

Accident

1. Safety consideration for the welding machine in design and manufacture.

Work to the precautions in this instruction, otherwise it will cause death, serious injury
and other major personal accident.

2. For the construction power source of input, the choice of equipment location, the

application keeping and configure of high pressure gas, the keeping of workpiece after
welding and the treatment of rejection and so on, please observe the relative
regulations and the standards inside your company.

3. The unconcerned personnel never go in the welding working location.

4. The person using heart pacemaker do not be close to the welding machine in

operation and the surrounding of welding operation location without permission of
doctor. The produced magnetic field when the welding machine is electrified will
produce the bad effect on the action of pacemaker.

5. Invite the professional or expert person to install, examine and repair and maintain the

welding machine.

6. To ensure safety, please correctly understand the content in this instruction and invite

the personnel with safety usage knowledge and skill to operate this machine.

7. Do not use machine in the work except the welding.

Danger Work to the following items in case of electric shock

*Once contact the position with electricity, the fatal electric shock or heat

injury will be caused.

1. Never contact electrified position.

2. Invite electric personnel to earth welding machine and parent metal according to

regulations.

3. In installation and examination and repair, must turn off the power of electric switch

box first, then the operation was made after 5 minutes.

4. Never use the cable which lacks of capacity of where conductor exposes for the

damage of insulation jacket.

5. For cable connection part, please ensure insulation.

6. Never use welding machine on the condition of dismounting machine shell.

7. Please use dry insulation glove.

8. Please use safety net at high place operation.

9. Make maintenance and examination and repair, only the damaged part can by use

until it is repaired well.

10. Please shut off all input powers when the machine is unused.

11. When use AC arc welding machine in the confined place or high place, please use

electric shock-proof device.

*Arc light will cause the inflammation of eye or heat injury of
skin and other personal damages.
*Splashing and weld slag will burn eye or skin
*Noise will be harmful to hearing

1. When make welding or supervise welding, please use the safety appliance with

enough shading degree.

2. Please emphasize particularly on wearing protective glasses.

3. Please wear protective glove, long sleeve clothes, welding spats, apron and other

safety appliances in welding, which are made of leather.

4. Protective barrier are set around the welding location to prevent arc light from end

angering others.

5. When noise is great, please use sound insulation apparatus.

1. To prevent gas poisoning and suffocation and other accidents, please use regulated

exhaustion facilities, and breath protection appliance is coordinated for use.

2. In operation in the confined location, please accept the examination by supervision

personnel and fully change gas and coordinate in using breath protection appliance.

3. Never make weld within degrease, cleaning and atomization working area.

4. When weld the steel plate with electroplate or coating, the harmful dust and gas will

produce, please use protection appliance for breath.

Caution To prevent fire, explosion, cracking and other accidents from
taking place, please be sure to observe the following regulations.

*Splashing or heat parent metal just welded will cause fire.
*When current loop produce non full contact on the bad connection of cable
and steel bar and other parent metals, the heat after electrifying will be
caused.
*Never weld on the container filling combustibility substance, otherwise
explosion will be caused.
*Never weld seal container, for example groove (box), pipe, otherwise

*Weld dust and gas endanger health
*In operation in the confined location, lack of oxygen will result in

Caution

To avoid weald dust and gas endanger you and

others, please use safety appliance