Conduit Box Kit No. 5200-101-012
Installation Instructions
P-1393
819-0200
Components
8
7
4
6
6-1
9
2
1
3
5
Introduction
Conduit box kit No. 5200-101-012 contains all
components needed to assemble a conduit box for
Warner Electric SF-825 through 1525 and EC-825
clutch fields. Wiring terminations are not provided.
Consult local electrical codes for proper wiring
terminations required. This conduit box will provide a
proper means for wiring terminations and conforms to
the requirements of Underwriters Laboratories.
Failure to follow these instructions
may result in product damage, equipment damage,
and serious or fatal injury to personnel.
Do not connect rigid conduit directly
to the conduit box. A minimum of 12” of flexible
liquid tight conduit or other suitable flexible wiring
with appropriate fittings is required. Flexible wiring
is required to prevent side loading of bearing on
bearing mounted clutches and possible
deformation of the conduit box or components
during assembly.
Step 1
Parts List for kit 5200-101-012
Item Quantity Part Name
11Bracket
24Screw, Flat Head
31Box, Conduit
41Plug, Protective
51Retainer, Wire
61Screw, Hex, Washer Head
Green
6-1 1 Terminal, Ring
Assemble a customer supplied flexible wiring
connector into the desired end of the conduit box (3).
Press protective plug (4) into unused conduit hole.
Thread green washer head hex screw (6) into round
hole in base of conduit box. Place terminal ring (6-1)
over screw before inserting.
Insert wire retainer (5) into square holes in conduit box
base. Insert wire retainer from the bottom of the
conduit box, longest portion of retainer towards
mounting flange. (See Figure 1)
71Cover
81Screw, Hex, Washer Head
91Plug, Protective
Note: All mounting screws are self-tapping.
Figure 1
2
Warner Electric • 800-825-9050 819-0200 • P-1393
Step 2
Follow either A or B, depending on field mounting:
A. Inside Mounted Fields and Outside Mounted 825
Fasten bracket (1) to the back of the field by
assembling two No. 10-32 undercut flat head
machine screws (2) into the holes provided.
Screws are self-tapping, holes in the field are not
threaded. (See Figure 2)
Figure 4
Step 4
Connect electric supply cable to the fitting installed
on the conduit box. If an external power supply is
furnishing DC current to the clutch, proceed to Step
5 and skip Step 6. If a Warner Electric CBC-100
power supply is being installed in the conduit box,
skip Step 5 and proceed to Step 6.
Figure 2, Inside mount
B. Outside Mounted Fields
Bracket (1) and two of the four flat head machine
screws (2) are not required on these fields.
(See Figure 3)
Figure 3, Outside Mount
Step 3
Mount conduit box (3) to the bracket (1) on inside
mount clutches, or to the mounting flange on outside
mount clutches. Feed field wires through wire
retainer before mounting conduit box. The conduit
box must be on the front side of the bracket (1).
Secure the box with two No. 10-32 undercut flat
head machine screws (2). All flat head machine
screws are inserted in the countersunk holes in the
bracket or mounting plate. (See Figure 4)
Step 5 - DC Connection
Connect the two supply wires to the two lead wires
from the clutch field with insulated wire nuts or other
approved connectors. Connections must be insulated
appropriately to meet local electrical codes. Install
plug (9) into cover hole.
Step 6 - AC Connection
If the two supply wires entering the conduit box are
AC and the CBC-100 power supply is used, refer to
installation sheet P-266 provided with the CBC-100,
following instructions carefully. To mount the CBC100 to the conduit box, place the control into the
cover so the curved surfaces conform, line up the
cover hole with the control mounting hole and fasten
with screw provided in the mounting kit. Proper
connection of wires is important for proper service.
Step 7
A ground wire is recommended for grounding of the
conduit box and clutch field. Connect this wire with
the green ground screw (6) to the hole in the floor of
the box. Consult local codes regarding grounding
requirements.
Step 8
Install cover (7) by sliding the slot in the cover over
the tab on one end of the conduit box and secure the
cover on the opposite end with one No. 10-32 hex
washer head screw (8).
Warner Electric • 800-825-9050 819-0200 • P-1393
3
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any
product manufactured and sold by it which proves to be defective in material or workmanship
within a period of one (1) year from the date of original purchase for consumer, commercial or
industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without
Warner Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation
charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information
may be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449
Gardner Street, South Beloit, Illinois 61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is
rendered. If found defective under the terms of this warranty, repair or replacement will be made,
without charge, together with a refund for transportation costs. If found not to be defective, you
will be notified and, with your consent, the item will be repaired or replaced and returned to you
at your expense.
This warranty covers normal use and does not cover damage or defect which results from
alteration, accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation
may not apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the
defective product and in no event shall Warner Electric LLC be liable for consequential, indirect,
or incidental damages of any kind incurred by reason of the manufacture, sale or use of any
defective product. Warner Electric LLC neither assumes nor authorizes any other person to give
any other warranty or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH
THE CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF
ORIGINAL CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL
USES OF THE PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL
OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR
OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights
and you may also have other rights which vary from state to state.
Changes in Dimensions and Specifications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without
notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished
without charge on request to Warner Electric.
Warner Electric
31 Industrial Road
815-389-3771
www.warnerelectric.com
• New Hartford, CT 06057
• Fax: 815-389-2582
P-1393 819-0200 1/12 Printed in USA
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