TCS-605-1 Pivot Point Tension Sensor for
Warner Electric Tension Control System
Installation Instructions
P-0362-WE
819-0551
An Altra Industrial Motion Company
TCS-605-1 Pivot Point Tension Sensor
The TCS-605-1 Tension Sensor is used with the Warner Tension Control System to provide smooth control of unwind
stands operating at any speed. The sensor is especially convenient in applications having small dancer arms and is
complete with versatile mounting brackets. The pivot point sensor does not add additional weight to the dancer arm.
TCS-605 Pivot Point Sensor TCS-605 Pivot Point Sensor
A Complete Dancer System
• For Unwind Stands
• Dancer Roll System
• Stable
• Electromagnetic Brakes
• Quiet
• Closed Loop Control
• Off-the-shelf Availability from your local Warner Distributor
2 Warner Electric • 800-825-9050 P-0362-WE • 819-0551
Bracket (see note 1)
NOTES:
1. TWO BRACKETS
WITH EACH UNIT SO THA
CUST
TCS-605-1
2. BRACKETS
14 GAUGE (.0747) STEEL
Replaceable Components
2 Dia.
5/16
15' Jacket
ARE SUPPLIED
T THE
OMER CAN MOUNT THE
ACCORDINGLY.
ARE MADE FROM
.
Sensor only TCS-605-1 7330-101-002
Cable assembly only 7330-101-001
4-3/8
8-32 Screws
(3 supplied)
10-32 Screws
Washers & Nuts
(2 supplied)
1-1/4
1-11/16 Nom.
Coupling
Supplied
Pin Supplied
3 Holes 3/16 Dia. on
1.50 B.C. Equally
.250/.253 Dia.
1/2 Deep
Dancer
Pivot
Shaft
Spaced
1. Using a 1/4” drill, drill a hole in the center of the
dancer pivot shaft 1/2” deep.
2. Drive the supplied pin into the hole in the shaft until
half its length remains exposed.
3. Assemble the brackets and mount the sensor on the
bracket.
4. Position the sensor and bracket on the machine
so the sensor shaft and the pin are aligned and
separated by 1/8 to 1/4 inch. While holding the
sensor and bracket in the above position, mark the
centers of the bracket holes on the machine. Drill
and tap holes in the machine for 8-32 screws.
5. Connect the sensor shaft to the pin with the flexible
coupling provided. The index mark on the sensor
shaft must be aligned with the index mark on
the sensor face when the dancer arm is near the
midtravel position.
6. Mount the sensor and bracket to the machine.
Connect the sensor to the tension control unit
with the cable assembly in accordance with the
instructions supplied with the control unit.
Warner Electric • 800-825-9050 P-0362-WE • 819-0551 3
Warranty
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product
manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1)
year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric
LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges
prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by
writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois
61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If
found defective under the terms of this warranty, repair or replacement will be made, without charge, together
with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the
item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration, accident,
neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply
to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective
product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of
any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither
assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability
on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE
CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT,
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER
EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO,
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have
other rights which vary from state to state.
Changes in Dimensions and Specications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice.
Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request
to Warner Electric.
www.warnerelectric.com
31 Industrial Park Road
New Hartford, CT 06057
815-389-3771
Fax: 815-389-2582
P-0362-WE 819-0551 5/17 Printed in USA
An Altra Industrial Motion Company
www.altramotion.com
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