WarmlyYours WRM10089 Installation Instructions

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IMPORTANT:
BEFORE STARTING YOUR FLOOR WARMING PROJECT, PLEASE REVIEW THESE IMPORTANT DO’S AND DON’TS
DON’T
NEVER cut the warming cable
NEVER shorten the warming mat
NEVER connect TWO (2) warming mats together in series
NEVER fold or position the warming cable so that it overlaps itself or
NEVER run a power lead or sensor wire across the warming cable
NEVER place built-in cabinets or other furniture with solid bases on top
of the heated area of the fl oor (this could trap heat and cause
dangerous overheating)
NEVER, when laying the system directly on top of a concrete subfl oor,
lay the warming cable over an expansion joint
NEVER run a warming cable in or through a wall
NEVER lay the warming system closer than 2” from a wall or another
heat source
NEVER connect warming mat to the power supply before it is installed
beneath the fl oor covering (this could cause dangerous
overheating)
DO
ALWAYS connect the system to a dedicated, GFCI protected,
20 Amp Circuit
ALWAYS test the warming system before, during and after installation
ALWAYS maintain consistent spacing when positioning the
warming cable
ALWAYS make sure that your fl ooring type is compatible with the
warming system
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SYSTEM INSTALLATION
The installation process for a WarmlyYours fl oor warming system is
similar to that of fl oor covering installation and is performed using many
of the same tools. With a little care and conscientious observance of the
installation instructions, a fi rst time installer should have great success
completing their fl oor warming project.
If you encounter any diffi culties while installing your system, installation
support is available 24/7 by calling (800) 875-5285.
STEP 1: VERIFY CONTENTS OF YOUR FLOOR WARMING KIT
Before beginning your installation project, check to make sure that your
fl oor warming kit contains the following items:
1. Floor Warming mat
2. Installation Guide & Warranty Registration
3. 7-Day Programmable Timer
If any items are missing, please contact a WarmlyYours customer service
representative at (800) 875-5285 for expedited replacement.
Note: Never connect mat to the power supply before it is installed
beneath the fl oor covering (this could cause dangerous overheating).
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STEP 2: GATHER TOGETHER REQUIRED INSTALLATION TOOLS
The following materials are required to perform a fl oor warming system
installation:
1. Digital Ohm Meter
2. Hot Glue Gun, Duct Tape or Staple Gun (for holding the system in place while working)
3. Broad Tip Permanent Marker and Tape Measure
4. 1/4”, 3/8” or 1/2” Notched Trowel, Depending Upon Tile Size
5. Latex Modifi ed Thinset Cement
6. 7-Day Programmable Timer
STEP 3: ROUGH-IN ELECTRICAL WORK
The National Electric Code (NEC) recommends a dedicated circuit for all
fl oor warming systems. Local codes may differ, so always consult with a
qualifi ed electrician fi rst.
When installing a timer, use a 4” square, 2
1/8” deep electrical box with a single mud ring.
Electrical boxes are typically placed 4’ to 5’ off
the fl oor.
Note: A licensed, qualifi ed electrician should
perform the installation of the system thermostat
or control device and fi nal electrical hook-up.
The installation requires an electrical conduit
and a housing box.
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STEP 4: CHECK AND PREPARE THE SUBFLOOR
WarmlyYours fl oor warming systems may be installed over any subfl oor that is approved for tile or stone application, including plywood, backer board and concrete slabs.
Note: Adding a layer of insulation over a concrete slab will promote heat retention. See page 12 for more information on insulation.
The subfl oor should be carefully inspected to ensure that it is clean and free of sharp edges, nails and other materials that may damage the system’s warming cable. All debris should be removed, protrusions sanded fl ush and the fl oor thoroughly vacuumed before installation.
Note: If the subfl oor is a concrete slab that contains an expansion joint, position the system so that it does not cross over the joint.
STEP 5: TEST POSITION YOUR SYSTEM ON THE SUBFLOOR BEFORE INSTALLING
You should test fi t the warming system on the subfl oor to determine where you would like to have the fl oor warmed for your personal comfort. See pages 8-10 for various layouts.
Tip 1: Locate placement of the system’s thermostat
or control device and arrange the power leads accordingly. Power leads should run alongside the system and should never cross over or under the warming cable, or themselves.
Tip 2: Use a permanent marker directly on the
subfl oor to indicate where to position the system. These marks will serve as a ready reference during fi nal installation.
Tip 3: If multiple system mats are being installed in a single room,
position each mat so that the warming cable or power leads do not cross over one another.
Note: Warming mats are never attached to each other in series. The
power leads of each mat must return separately to the power source.
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STEP 6: CHECK SYSTEM OHM READING PRIOR TO INSTALLING
Before installing a system, check the Ohm resistance between the two (2) power conductor wires to make sure that no breaks or shorts have occurred that could affect the system’s future performance, and also test between the two (2) braided sheaths.
The Ohm reading should be within +/- 15% variance of the factory reading indicated on the UL label attached to the warming mat. If the reading is outside of this variance, contact a WarmlyYours representative at
(800) 875-5285 for assistance.
Tip 1: Check the Ohm meter to make sure that
it contains fresh batteries and is properly set/ calibrated to a scale setting of 0 - 200 prior to taking a reading.
Tip 2: Record Ohm readings in the chart
provided on page 12 and keep handy for future reference.
Tip 3: Do not hold the wires on with your hands. See diagram.
STEP 7: SECURE SYSTEM TO SUBFLOOR
1. Position the system on the clean and prepared subfl oor. Run the power leads back to the power supply without crossing over the warming cable.
Note: The yellow power lead wire is approximately 13’ long and is generally considered the beginning of the warming mat. The white power lead is approximately 26’ long and is generally considered the end of the mat. Either cable may be shortened or extended to reach the power supply, but as they are constructed like coaxial cables with a sheath around the core conductor, the sheath must be grounded at the control end.
Note: Wherever possible, lay the system with the warming cable down and the mesh backing up to protect the cable from any trowel nicks during tile or stone installation.
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2. If installing a thermostat or control device that includes a fl oor sensor, place the sensor head under the fi berglass mesh and center it precisely in the middle of the serpentine loop. Once positioned, hold the sensor in place with hot glue or duct tape to prevent it from moving during the remaining installation.
Note: The 7-Day Programmable Timer does not use a sensor.
3. Likewise, once the system and power leads are in place, affi x each to the subfl oor using hot glue or duct tape.
Note: Hot glue will not harm the warming cable or power leads and may be used to hold them in place. If using a staple gun, apply staples through the fi berglass mesh only. Never staple near or directly over the warming cable or power leads.
4. Once in place, we strongly recommend that you take photographs of the actual installation layout of your fl oor warming system. This will provide an accurate record should you undertake additional remodeling in the future, or in the unlikely event that some issue should arise with the installation.
STEP 8: COVER THE SYSTEM IN THINSET CEMENT
You are now ready to apply a thin, skim-coat layer of latex modifi ed thinset cement over your warming system.
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1. Use the fl at edge of a trowel to carefully apply a thin skim-coat of thinset cement over the warming system and allow it to dry. Be careful not to nick the warming cable or power leads with the trowel.
2. Once the thinset has thoroughly dried, install the new fl oor covering. We recommend a 1/4” or 3/8” notched trowel to assure suffi cient coverage of thinset for the application of a tile or stone fl oor.
STEP 9: ELECTRICAL POWER HOOK-UP
When required by local codes, use a licensed and qualifi ed electrician to perform the system’s fi nal electrical hook-up.
Note: The Timer does not include a built in GFCI. Always connect the system to a dedicated, GFCI protected, 20 Amp Circuit.
STEP 10: SYSTEM OPERATION
Before operating a new fl oor warming system, wait until the thinset cement used to lay the tile or stone fl oor has fully cured to the manufacturer’s specifi cations (usually 2 to 14 days). Failure to do so can affect the thinset’s curing process, causing it to become brittle and weakening its bonding characteristics.
Note: The Timer can be “on” a maximum of 8 hours in any 24-hour period. Do not exceed more than 4 hours during any single use.
STEP 11: WARRANTY REGISTRATION
Your new WarmlyYours fl oor warming system comes with a standard 10-year limited manufacturer warranty and lifetime technical support. See pages 14 &15 for entire warranty.
To activate your warranty, promptly fi ll out your warranty registration on-line at www.warmlyyours.com/h/warranty-register/.
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BATHROOM AND POWDER ROOM LAYOUT EXAMPLES
WITH SMALL FLOOR WARMING SYSTEMS
Figure 1: 3’x2’ ValueMat™ in Toilet area
5’ 6” (168cm)
6’
(183cm)
Figure 2: 3’x3’ ValueMat™ by Shower
7’ 2” (218cm)
5’
(152cm)
3’ x 2’ Mat (91cm x 61cm)
3’ x 3’ Mat (91cm x 91cm)
5’
(152cm)
Figure 3: 3’x3’ ValueMat™ by Tub
8’ (244cm)
3’ x 3’ Mat (91cm x 91cm)
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BATHROOM AND POWDER ROOM LAYOUT EXAMPLES
WITH MEDIUM FLOOR WARMING SYSTEMS
Figure 4: 3’x 5’ ValueMat™ Tub and general coverage
8’ 9” (267)
6’3”’
(191cm)
Figure 5: 3’x 6’ ValueMat™ by Shower and general coverage
9’ (274cm)
6’
(183cm)
Figure 6: 3’x 6’ ValueMat™ by Shower and general coverage
9’ (274cm)
3’ x 5’ Mat (91cm x 152cm)
3’ x 6’ Mat (91cm x 152cm)
5’ 9”
(175cm)
3’ x 6’ Mat (91cm x 183cm)
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15’
(457 cm)
BATHROOM AND POWDER ROOM LAYOUT EXAMPLES
WITH LARGE FLOOR WARMING SYSTEMS
Figure 7: 3’x 8’ ValueMat™ in Double Vanity area
15’ (457 cm)
3’ x 8’ Mat (91cm x 244cm)
Figure 8: 3’x 10’ ValueMat™ by Shower and general coverage
13’ (396cm)
10’
(305cm)
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3’ x 10’ Mat (91cm x 305cm)
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RECORD YOUR SYSTEM’S OHM READINGS HERE FOR READY REFERENCE
Four (4) Ohm readings should be taken from each mat at each stage of the fl oor warming system installation as listed below. This is necessary to ensure that your system is functioning properly and that no breaks or shorts have occurred that could affect its performance or integrity.
1. Core to Core: This is the reading between the two inner conductors
of the lead wires.
2. Sheath to Sheath: This is the reading between the two outer ground
sheaths of the lead wires.
3. Core to Sheath START lead: This is the reading between the inner
core and outer ground sheath of the lead wire at the beginning of the mat. This reading should be infi nity.
4. Core to Sheath END Lead: This is the reading between the inner core
and outer ground sheath of the lead wire at the fi nish point of the mat. This reading should be infi nity.
A digital Ohm meter should be used when taking readings. The meter should be set to measure resistance in the range of 0 - 200 Ohms and fresh batteries should be installed before commencing.
Product # or Size
Ohm Reading Ohms Ohms Infi nity Infi nity
After Unpacking Check Check
After Laying Mat
On Floor
After Laying Tile Check Check
When fi nished with the installation, record the fi nal core to core Ohm readings on the warranty registration card and return it to WarmlyYours.
Core to
Core
Sheath to
Sheath
Core to
Sheath START
Lead
Check Check
Core to
Sheath END
Lead
NOTE: Remove the UL label(s) with the factory Ohms reading from the warming mat(s) and store in a convenient location for future reference, preferrably at the electrical panel box with the fl oor warming installation layout plan and documents.
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PROPER INSULATION PROMOTES HEAT RETENTION
When WarmlyYours fl oor warming systems are installed on a concrete slab, we strongly recommend adding a layer of insulation to the slab prior to installing the radiant fl oor heating system.
While WarmlyYours systems provide up to 25% more heating power per square foot than the nearest competitor, the slab will always act as a “heat sink.” Some of the heat that would otherwise be transferred to the fl ooring surface will remain in the slab, causing the fl oor’s surface temperature to be considerably lower. This is true with any fl oor warming system.
When installed on top of a concrete slab without insulation, it is generally accepted that a radiant fl oor warming system will take the chill away from the fl oor and provide a small amount of warmth.
Adding insulation on top of the slab and beneath any fl oor warming system will allow a greater percentage of the heat generated to transfer to the fl ooring surface. This leads to greater effi ciency and therefore faster warm up times, higher expected surface temperatures and lower energy usage. The fl oor will have the capacity to warm to a comfortable temperature, and in some cases can be employed as the primary heat source for that room.
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WARMLYYOURS FLOOR WARMING SYSTEM
WARRANTY REGISTRATION
Thank you for purchasing your new WarmlyYours fl oor warming system. To register your system, please send a copy to WarmlyYours via mail at 2 Corporate Drive, Long Grove, IL 60047, FAX to (800) 408-1100, or scan and send via email to: sales@warmlyyours.com within 30 days of date of purchase.
1. HOMEOWNER INFORMATION
Name
Phone
Address
Email
City
State Zip
2. INSTALLER INFORMATION
Check here if homeowner installed
Company Name
Address
Email
City
State Zip
Installer Name
Company Fax
3. HEATING SYSTEM INFORMATION
Install Date
Installed Under: Tile Stone Laminate Wood Other ______________
Sub Floor Material
Set In Total Mats Installed ____
Mat 1 Mat 2 Mat 3 Mat 4 Mat 5 Mat 6
Mat Size
Final Ohm Reading
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WARMLYYOURS FLOOR WARMING
SYSTEM WARRANTY
WarmlyYours, Inc., warrants the WarmlyYours fl oor warming system mats (“the Product”) to be free from defects in materials and workmanship for ten years from the date of purchase, provided that the Product is installed in accordance with the WarmlyYours product installation guide, any special written or oral design or installation guidelines provided by WarmlyYours for the specifi c project that the Product is intended, the provisions of the National Electric Code (NEC), and all applicable local building and electrical codes. If the Product is determined to be defective in materials and workmanship, and has not been damaged as a result of misuse, misapplication or improper installation, WarmlyYours, Inc. will reimburse the cost for location of the fault, repair of Product, and any labor and materials required to perform the repair. If repair of the Product is not feasible, WarmlyYours will replace the Product or refund the original cost of the Product. Should the control be defective or malfunction, return the control to WarmlyYours and it will be repaired or replaced (at Warmlyyours’ option). The warranty does not cover removal or reinstallation costs. Other controls carry their manufacturer’s warranty.
WarmlyYours Inc. assumes no responsibility under this warranty for any damage to the Product prior to or during installation by anyone, including, but not limited to trades people or visitors to the job site, or damage caused as a result of post installation work. Call our toll free number, (800) 875-5285, if you have any questions about installation. The Limited Warranty is null and void if the Product owner or his representative attempts to repair the Product without receiving authorization. Upon notifi cation of an actual or possible problem, WarmlyYours will issue an Authorization to Proceed under the terms of the Limited Warranty.
Warranty Subject to the Following Conditions: 1. The warranty of the warming system must be registered by completing and returning the attached ‘System Warranty Registration’ card to WarmlyYours, Inc. within thirty days of date of purchase. Please keep your invoice, as proof of date of purchase will be required in the event of a claim. 2. The warming mat must be installed fl at under tile or stone fl ooring in a latex modifi ed thinset or a portland-based cement. 3. The warming system must be electrically grounded and protected by a GFI (Ground Fault Interrupter). 4. The installation must comply with all national and local electrical and building codes, as well as any other applicable statutory requirements. 5. The manufacturer hereby reserves the right to inspect the installation site at any reasonable time. 6. The warranty is not automatically transferred with change of ownership, but the manufacturer may, on application, transfer the warranty for the period remaining. This transfer is solely at the discretion of the manufacturer. 7. The warming system should be used strictly in accordance with the following: 7.1 Hard wire the warming system mats to a dedicated circuit. The voltage of the circuit should match the voltage of the warming system, and the size of the circuit should be such that the warming system does not occupy more than 80% of the circuit capacity. 7.2 Should you feel no warmth on the fl oor within 60 minutes, verify that there is power to the control or thermostat. Contact WarmlyYours, Inc. after verifying that there is power at the plug point. Under no circumstances should you or anyone else tamper with or attempt to repair the warming system - this will render the warranty null and void. 7.3 Switch the warming system on and off as you would any conventional electric heater, although timers or thermostats may be used if preferred. 7.4 Use reasonable care in the operation of the warming system. Do not drop heavy articles on the fl ooring or pierce the fl ooring with sharp objects. 7.5 All restrictions and warnings detailed in the installation guide must be strictly followed.
WARMLYYOURS, INC. DISCLAIMS ANY WARRANTY NOT PROVIDED HEREIN, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. WARMLYYOURS, INC. FURTHER DISCLAIMS ANY RESPONSIBILITY FOR SPECIAL, INDIRECT, SECONDARY, INCIDENTAL, OR CONSEQUENTIAL DAMAGES ARISING FROM OWNERSHIP OR USE OF THIS PRODUCT, INCLUDING INCONVENIENCE OR LOSS OF USE. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE OF THIS DOCUMENT. NO AGENT OR REPRESENTATIVE OF WARMLYYOURS HAS ANY AUTHORITY TO EXTEND OR MODIFY THIS WARRANTY UNLESS SUCH EXTENSION OR MODIFICATION IS MADE IN WRITING BY A CORPORATE OFFICER.
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30090-A 9/10
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