WarmlyYours TempZone Solder Method Wire User Manual

Instructions for TempZone™ Solder Method

Wire Repair

You will need:

Tools

Solder

2 x 1/4” heat shrink tubing
Fastenal P/N 0714595

Step 1 - Determine where the damage is and make a

clean cut through the wire.

Damaged Area

Cut

Step 2 - Place a heat shrink tube over one side of the wire
and the other tube over the other wire.

a

Utility Knife

b

Soldering Iron

Hot Air Pistol

TEFLON INSULATION

BRAIDED GROUND SHIELD

STRANDED CONDUCTOR CORE

Wire Construction

TEFLON INSULATION

Step 6 - Push the inner conductor wires into each other
and apply enough solder to secure them.

Step 7 - Slide the heat shrink tube over the connections and shrink
it with a hot air pistol. Do not use a naked flame.

S

tep 3 - Strip 1” of the outer insulation from both cables.

Inner Core

Teflon Insulation

Braided Ground Sheath

Step 4 - Separate the braided sheath wire from the
inner layer of insulation.

a

b

Step 5 - Shorten inner conductor wire to 1/2”.

1/2”

Cut

IT IS EXTREMELY IMPORTANT THAT NO INNER CONDUCTOR

WIRES ARE EXPOSED OUTSIDE OF HEAT SHRINK TUBE

Step 8 - Overlap both braided sheath wires and
solder them together.

Step 9 - Slide the heat shrink tube over all the connections and
shrink it with a hot air pistol. Do not use a naked flame.

30084-B 5/10

24/7 Installation Support • Lifetime Technical Assistance • Free Design Service • www.WarmlyYours.com • [phone]