Warmland PS45 Classic Series A Installation And Operating Instructions Manual
IMPORTANT:
THESE INSTRUCTIONS ARE TO
REMAIN WITH THE HOMEOWNER.
SAVE THESE INSTRUCTIONS
SAFETY NOTICE
Please read this entire manual before
installation and use of this pellet fuelburning room heater. Failure to follow
these instructions could result in property
damage, bodily injury or even death.
INSTALLATION
AND OPERATING
INSTRUCTIONS
Contact your local building or re
officials regarding permits and any
information on installation and
inspection requirements in your area.
TESTED and LISTED to ASTM 1509-04,
CAN/ULC S627 AND UL 1482
151211-24 PS 45 CLASSIC 5055.5313
WARMLAND PELLET STOVE
MODEL:
PS45 CLASSIC
SERIES: A
PLEASE READ THIS ENTIRE OWNER’S MANUAL BEFORE INSTALLING OR OPERATING
YOUR WARMLAND PELLET STOVE.
Contents
Introduction ................................................. 3
Speci cations ............................................. 3
Listing information ..........................................3
Heating Speci cations .................................... 3
Electrical ......................................................... 3
Negative Pressure Warning........................ 4
Pellet Fuel Speci cations .......................... 4
Stove Dimensions ....................................... 5
Installation ................................................... 6
Before You Begin ............................................ 6
Installation Options .................................... 6
Selecting a Location .......................................6
Hearth Protection ....................................... 6
Clearances to Combustibles ..................... 7
Clearances .....................................................7
Alcove Installations ......................................... 7
Vent Termination Requirement .................. 9
Venting........................................................10
Installing into a Wood Stove Pipe ................. 10
Installing into a Masonry Chimney ................ 10
Outside Air ................................................10
Thermostat installation ............................ 12
Operation ................................................... 12
Filling the Hopper .........................................12
Control Board ................................................ 12
General Operation ........................................ 13
Thermostat Operation ................................... 13
Manual Mode ................................................ 13
Paint Curing .............................................. 13
Plated Surfaces ......................................... 13
Routine Checks and Maintenance .......... 14
Fire-Pot and Liner Cleaning .......................... 14
Cleaning Glass ............................................. 15
Ash Pan Removal and Cleaning ................... 15
Inspect Gaskets ............................................ 15
Cleaning the Heat Exchanger ....................... 15
Cabinet Side Removal .................................. 16
Cleaning the Flue Gas Passages ................. 16
Cleaning the Firebox Passage: ..................... 16
Cleaning the Vent Pipe ................................. 16
Cleaning the Combustion Blower: ................ 17
Cleaning the Convection Blower: .................. 17
Door Removal ............................................... 17
Back Grill Removal ....................................... 17
Component Information ........................... 18
Igniter ............................................................ 18
Vacuum Switch ............................................. 18
Auger and Auger Motor ................................. 18
High Limit Snap Switch (Manual Reset) ....... 18
Proof of Fire Snap Switch ............................. 18
Draft Damper ................................................18
Burn-PotMixer Motor ..................................... 18
Hopper Switch...............................................18
Wiring Diagram ......................................... 19
Components List ........................ 20
Components List ..................................... 21
Rating Label .............................................. 23
PELLET STOVES 2 PS45 CLASSIC 151211-24
Introduction
Speci cations
OPERATION: For proper and safe operation, the door and
ash drawer must be kept closed to prevent fume spillage when
the unit is in operation. The Auger will not operate when they
are open. Check all gaskets on the Door, Ash Pan and Hopper
lid and replace when necessary.
CAUTION: When operating during extreme weather, if the
unit exhibits dramatic changes in combustion stop using the
unit immediately.
CLEANING: There will be some build up of y ash with
small amounts of creosote in the exhaust. This will vary due to
the ash content of the fuel used and the operation of the stove.
Inspect the venting periodically during the heating season to
determine if a creosote buildup has occured. If a signi cant
layer of creosote has accumulated,(3mm or more)it should be
removed to reduce the risk of a chimney re. Venting should be
cleaned annually or every two tons of pellets used.
CAUTION: The appliance, ue gas connector and the
chimney ue require regular cleaning. Check them for blockage
prior to re-lighting after a prolonged shut down period.
ASHES: Disposed ashes should be placed in a metal
container with a tight tting lid. The closed container of ashes
should be on a non-combustible surface, well away from all
combustible materials pending nal disposal. If the ashes are
disposed of by burial in soil or otherwise locally dispensed, they
should be retained in the closed container until all cinders have
thoroughly cooled.
SOOT: Operation of the stove with insufficient combustion
air will result in the formation of soot and/or creosote which
will collect on the glass, the heat exchanger, the exhaust vent
system, and may stain the outside of the house. Frequently check
your stove and adjust as needed to ensure proper combustion.
See: “VENT/DAMPER SETTING”.
Rating Label Location::
The rating label is located on the inside of the Hopper Lid
Listing information
The Warmland PS45 Classic stove was safety tested by Intertek
Testing Services NA Ltd. and is listed to the following standards:
ASTM 1509-04, ULC 627S, UL 1482
Heating Speci cations:
• Max. feed rate is up to 5.2 pounds/hour or 45,000 BTU/hour
• Min. feed rate is 1.3 pounds/hour or 12,000 BTU/hour
*** Depending on fuel type and quality ***
Electrical:
• 120 volts, 60 Hz
• 700 Watts - Maximum.
• 300 Watts - Normal operating.
WARNING
This appliance is equipped with a three-prong
(grounding) plug for your protection against
shock hazard and should be plugged directly into
a properly grounded three-prong, 120 volt, 60 Hz
receptacle. Do not cut or remove the grounding
prong from this plug. Do not route power cord
under or in front of appliance. The power supply
cord must be routed to avoid contact with any
of the hot or sharp exterior surface areas of the
stove.
The use of a surge protected power bar is recommended to
ensure the stove’s electrical components are not damaged due
to a surge in the electrical supply.
SMOKE DETECTORS - Since there are always several
potential sources of re in any home, we recommend installing
smoke detectors. If your local code requires a smoke detector be
installed within the same room, you must follow the requirements
of your local code. Check with your local building/ re department
for requirements in your area.
THERMOSTAT: This stove can be operated manually or
with a low voltage wall thermostat. (see page 12)
IGNITION: This stove is equipped with an electric self igniter
system.
If you have any questions with regards to your stove or the
above-mentioned information, please contact your local dealer
for further clari cation and comments.
SAVE THIS INSTRUCTION MANUAL
FOR FUTURE REFERENCE
PELLET STOVES 3 PS45 CLASSIC 151211-24
When installed in a manufactured home, the appliance must
be electrically grounded to the steel chassis.
Electrical Generator Operation
Your Warmland PS45 Classic stove may be able to operate
with power from a portable generator. However, the generator’s
electrical regulator may not be compatible with the stove’s
electronics. The higher the quality of the generator, (smoother
the output sine wave) the greater the chance that it is compatible
with the stove.
CAUTION: Unit is hot while in operation.
Parts of the appliance, especially the external
surfaces, will be hot to touch when in operation.
Keep children, clothing and furniture away.
Contact may cause skin burns
FLAMMABLE LIQUIDS: Never use gasoline,
gasoline-type lantern fuel, kerosene, charcoal lighter
uid, or similar liquids to start or “freshen up” a re in the
heater. Keep all such liquids well away from the heater
while it is in use.
CAUTION: Do not connect to any air distribution duct
or system. Do not install a ue damper in the exhaust
venting system of this unit. Do not connect this unit to a
chimney ue serving another appliance.
WARNING: Never place furniture, wood, paper, drapes or
other combustible materials within 48” (122cm) of the front of
the unit, 6” (15cm) from each side, and 3” (8cm) from the back
of the unit. Do not let children or pets touch it when it is hot.
To prevent the possibility of a re, have the appliance installed
by a professional. Ensure that the appliance is properly installed
by adhering to the installation instructions. Your dealer will be
happy to assist you in obtaining information with regards to your
local building codes and installation restrictions.
CHIMNEY OR RUN AWAY VENT FIRE: Call local
re department. Extinguish the re in the burn pot liner with a cup
of water and close the door. Examine the ue pipes, chimney,
attic, and roof of the house, to see if any part has become hot
enough to catch re. If necessary, spray with re extinguisher
or water from the garden hose. IMPORTANT: Do not operate
the stove again until you are certain the chimney and its lining
have not been damaged.
GLASS: Do not abuse the glass by striking or slamming the
door. Do not operate appliance with the glass front removed,
cracked, or broken. The stove uses ceramic glass. Replacement
of the glass should be done by a quali ed service technician.
Replacement glass must be purchased through a Paci c Energy
Fireplace Products dealer. Do not attempt to open the door and
clean the glass while the unit is in operation or if glass is hot.
KEEP ASH PAN FREE OF RAW FUEL. DO NOT PLACE
UNBURNED OR NEW PELLET FUEL IN ASH PAN. A
FIRE IN THE ASH PAN MAY OCCUR.
Children and adults should be alerted to the hazards of high
surface temperature and should stay away to avoid burns or
clothing ignition. Young children should be carefully supervised
when they are in the same room as the Warmland PS45 Pellet
stove.
Any grill, panel, or glass removed for service MUST be replaced
prior to operating the stove.
.
Negative Pressure Warning
This appliance has not been designed to be operated
in a negatively pressurized room. - Provide adequate air
for combustion.
The stove’s exhaust system works with negative combustion
chamber pressure and a slightly positive chimney pressure. It is
very important to ensure that the exhaust system be sealed and
airtight. The ash pan and viewing door must be locked securely
for proper and safe operation of the pellet stove.
(See Page 15)
Do not burn with insufficient combustion air. A periodic check
is recommended to ensure proper combustion air is admitted
to the combustion chamber. Setting the proper combustion air
is required after installation. Minor adjustments can be made
on the controls.
The fresh air requirements of this appliance must be met within
the space where it will be installed. In well insulated and air tight
homes, a lack of air for combustion can be caused by many
common household appliances which exhaust air from the home
(such as a furnace, heat pump, air conditioner, clothes dryer,
exhaust fans, replaces, and other fuel burning appliances).
Also, the combustion process of this heater uses oxygen from
inside the dwelling. If the available fresh air delivery in the home
is insufficient to support the pellet stove, problems can result
(i.e. excessive negative pressure will result in performance
problems). To correct this problem it may help to open a window
(preferably on the windward side of the house) or install an
outside combustion air duct to the appliance. Outside Fresh
Air is required for mobile home installations
The combustion air inlet for this stove is drawn through a pipe
at the lower rear of the stove. A 2” id. ex line or pipe can be
attached to the stove’s air intake to draw air from outside the
house.
Outside air connected to the appliance will greatly reduce the
risk, but may not eliminate the problem. Paci c Energy Fireplace
Products Ltd. accepts no liability for damages resulting from
negative pressures described here.
Pellet Fuel Speci cations
This stove is designed and approved to burn wood pellet fuel
only. Burning any other fuel that is not approved for use with
this appliance will void the appliance warranty.
The performance of your pellet stove is greatly affected by
different fuel densities and sizes, wood type and quality of
fuel being burned. These differences will affect the feed rate,
performance and heat output of the pellet stove. Try burning
various brands of pellets until you nd one that burns with
minimum ash. Once you nd a pellet brand that burns well,
continue using this brand. High ash fuel increases the frequency
of stove cleaning. Fuel with an excessive moisture content may
jam the auger assembly.
Store fuels at least 36” (1 m) away from the pellet stove.
PELLET STOVES 4 PS45 CLASSIC 151211-24
CAUTION: It is important to select and use only fuel that is
Stove Dimensions
dry and free of dirt or other impurities such as high salt content.
"Dirty" fuel will adversely affect the operation and performance
of the unit and will void the warranty. We recommend the use of
pellets that meet or exceed the PFI standards. Ask your dealer
for a recommended pellet type.
Stove Dimensions
Weight - 325 pounds (147 Kg.)
Hopper Capacity - up to 52 pounds (23.5 Kg.) Results will vary
based on fuel density.
Pellet fuel is made from sawdust and scrap wood from many
different species of wood. Pellets are either 1/4” or 5/16” in
diameter and vary in length. The Warmland PS45 Classic stove
will burn either diameter pellets.
ASH: The ash content of the fuel and operation of your stove
will directly determine the frequency of cleaning. The use of
high ash fuels may result in the stove needing to be cleaned
daily. Pellets made from hardwoods contain more ash than
those made from softwoods
CLINKERING: Clinkers are minerals, silica (sand) or other
impurities in the fuel that will form a hard mass during the
burning process. This heater has a burn pot cleaning system
designed to prevent clinkers from blocking the holes in the liner.
If they do become blocked, remove the liner (when the unit is
cold) and clean/scrape the clinkers out. Clean the holes with a
small pointed object if required. Refer to the section "Routine
Cleaning and Maintenance".
Wood Pellet Speci cations: This appliance has been
designed to burn wood pellets with up to 3% ash content. Dirty
fuel will adversely affect the performance of the stove.
Wood pellets manufactured to the pellet fuels institute (P.F.I.)
certi cation standard are available in two grades, Standard and
Premium. The primary difference between the two is the ash
content of the pellets.
The P.F.I. speci cation for standard grade and premium grade
residential pellet fuel is as follows:
• CHLORIDES (Salt): Less than 300 p.p.m. to avoid stove and
vent rusting.
• BULK DENSITY: 40 lb. / Cu. Ft. minimum
• MOISTURE CONTENT: 8% maximum
• ASH CONTENT: < 3% (standard grade)
< 1% maximum (premium grade)
• FINES: 0.5% maximum through a 1/8” screen
• BTU CONTENT: There are a number of variations in pellet
fuels that are not included in PFI standards. For example, BTU
(heat value) content may range from just under 7,000 to almost
9,000 Btu, depending upon species and region of the country
and other variables.
FIG. #1
23 7/8"
27 3/8"
31 1/2"
THE USE OF CORDWOOD IS PROHIBITED. Do
not burn garbage or ammable uids such as gasoline,
naptha or engine oil.
PELLET STOVES 5 PS45 CLASSIC 151211-24
10 5/8"
16 1/2"
5 7/8"
9 3/16"
Installation
Before You Begin
Please read and carefully follow all of the installation and
operating instructions found in this manual. Please pay special
attention to the safety instructions provided in this manual.
It is recommended that you have this appliance installed by a
W.E.T.T or N.F.I. quali ed installer.
Contact your local building or re official to obtain a permit
and any information on installation restrictions and inspection
requirements for your area. Check all local building and safety
codes before installation. The installation instructions and
appropriate code requirements must be followed exactly and
without compromise. Familiarity with these requirements before
installation is essential.
Failure to follow these instructions will void the
manufacturers warranty. Alterations to the stove are
not allowed.
Product is subject to change without notice
Installation Options
CAUTION: DO NOT CONNECT TO OR USE IN CONJUNCTION
WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS
SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
Hearth Protection
The appliance must be installed on a non-combustible oor
protector extending the full width and depth under the heater
and 6" (152mm) beyond the front and beyond each side of the
Firebox Viewing Door and Ash Pan openings.
FIG. #2
3" from edge of top
• Residential or Manufactured/Mobile Home
• Alcove Compatible
• Vertical and Horizontal Vent (see venting instructions)
• Thermostat or manual operation
• Outside Air Compatible
Selecting A Location
Be sure to maintain the structural integrity of your home
when passing a vent through walls, ceilings, or roofs, and all
construction meets local building codes. It is recommended
that the unit be secured into its position in order to avoid any
displacement. This appliance must be installed on a oor with an
adequate load bearing capacity, if existing construction doesn’t
meet load capacity, suitable measures (e.g. load distributing
plate) must be taken to achieve it.
Due to high temperatures, the stove should be located out of
traffic areas and away from furniture and draperies.
The layout of your house and the location of the Pellet Stove
will determine how effective it is at heating the intended area.
Pellet Stoves use mainly air circulation to disperse their heat,
therefore a central location works best.
Consider the following things when selecting a
location:
• Use of an Existing Chimney
• Location of Vent Termination
• Aesthetic Considerations
• Interference with House Framing, Plumbing and Wiring
• Floor Protection
• Room Traffic Patterns
• Proximity to Combustibles
• Location of Air for Combustion
• Electrical Outlet
• Pellet Fuel Storage
Non-combustible
oor protector
3"
6"
from the door
opening
PELLET STOVES 6 PS45 CLASSIC 151211-24
Clearances to Combustibles
3”
Fig #3b Right Wall - Horizontal Vent
*See Vent Manufacturer’s
instructions
3”
Fig# 3a Corner Install
3”
6”
Clearances:
Front 48” (1.2m)
Side 6" (155mm)
Back 3” (76mm)
The center of the ue is 16-1/2” above the surface upon
which the stove rests.
IMPORTANT
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT
MANUFACTURER.
• Minimum clearances speci ed may not allow for ease of
operation and maintenance (please take this in to account when
planning the installation). If installed to the minimum clearances,
removal of the appliance may be necessary for servicing.
• Recommended clearance zone from the front
of the appliance to combustibles is 4 feet minimum.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO
SCALE.
Fig #3c Right Wall - vertical vent
3”
6”
Fig #3d Alcove Installation
NOTE: INSTALL VENT
AT CLEARANCES
SPECIFIED BY THE
VENT MANUFACTURER
6”
24”
Alcove Installations
Minimum alcove height is 5 ft. (1.54 m), minimum width is 36
in. (92 cm) and maximum depth is 24 in. (61 cm).
Note, it is difficult to service the unit when installed
in a 36 in. alcove and may require the unit to be
removed for servicing. Please allow as much area
on either side of the unit as possible for ease of
service.
PELLET STOVES 7 PS45 CLASSIC 151211-24
Vent Terminal Minimum Clearances
Fig. #4
D
E
V
B
L
C
FIXED
V
CLOSED
F
OPEN ABLE
V
OPENABLE
V
B
A
A
FIXED
CLOSED
V
G
V
H
V
B
I
A
G
J
M
V
A
K
V
VENT TERMINAL
A
AIR SUPPLY INLET
AREA WHERE TERMINAL
IS NOT PERMITTED
GAS METER
G
ALL CLEARANCES ARE MINIMUMS
A= *12 inches (30 cm) Clearances above non combustible grade
*24 inches (60 cm) Clearances above grass, top of plants, wood, combustible veranda, porch, deck, or balcony
B= *48 inches (120 cm) Clearance beside or below a window or door that may be opened
*18 inches (45 cm) If Fresh Air is Installed to the Unit - Clearance beside or below a window or door that
may be opened
*12 inches (30 cm) Above a window or door that opens
C= 12 inches (30 cm) Clearance to permanently closed window recommended to prevent condensation on window
D= 36 inches (76 cm) Vertical clearance to ventilated soffit located above the terminal within a horizontal distance
of 2 feet (60 cm) from the edge of the terminal
18 inches (45 cm) If Fresh Air Installed to Unit - Vertical clearance to ventilated soffit located above the terminal
within a horizontal distance of 2 feet (60 cm) from the edge of the terminal
E= 12 inches (30 cm) Clearance to unventilated soffit
F= 12 inches (30 cm) Clearance to outside corner
G= 12 inches (30 cm) Clearance to inside corner
H= 3 feet (90 cm) *Not to be installed above a meter/regulator assembly within 3 feet (90 cm) horizontally from
the center-line of the regulator
I= *6 feet (1.8 m) Clearance to service regulator vent outlet
J= *4 feet(1.2 m) Clearance to non mechanical air supply inlet to building or the combustion air inlet to any
other appliance
12 inches (30 cm) If Fresh Air installed to Unit - Clearance to non mechanical air supply inlet to building or the
combustion air inlet to any other appliance
K= *10 feet (3.1 m) Clearance to a mechanical air supply inlet
L= 7 feet (2.1 m) ^ Clearance above paved side-walk or a paved driveway located on public property
M= **12 inches (30 cm) Clearance under veranda, porch, deck, or balcony
^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single
family dwellings and serves both dwellings*
** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the oor*
* as speci ed in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances
* for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1
PELLET STOVES 8 PS45 CLASSIC 151211-24
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