Warmington Traditional Fire - Gas 1000, Traditional Fire - Gas 1200, Traditional Fire - Gas 1500 Installation Instructions Manual

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

Traditional brick built open Gas fire & Gas burner

Installation Instructions

Traditional Fire - Gas 1000-1200-1500

Not included:

 Bricks and Bricklaying  Hearth and Plinth  Installation

NOTE ON TRAD FIRES

Like the traditional brick built fire of yesteryear, the Warmington Traditional fire is built with the experience and techniques of the past. These make a grand statement in the home, however

they can lack in efficiency.

Note: FLUE SYSTEMS casing...

Flue system may require to be doubled lined to comply. Refer to relevant standard.

Note: BRICK OUT GUIDE details...

The bricking guide will come with the bricks, once purchased.

NOTE : Non-combustible cladding eg: 10mm Promina Board, 10mm Supalux, Latex Plaster.

(not supplied)

The fireplace is constructed and tested to comply with NZS 4558(int):2013 ‘Decorative gas log and other fuel effect appliances’.

Keep these instructions for further reference. Ensure that you have the correct and current installation details for the Warmington fireplace.

Installation

The Warmington unit is to be installed by a certified Warmington installer or an approved NZHHA installation technician.

see www.homeheat.co.nz/members for a certified NZHHA SFAIT Installer in your area.

A licenced certified gas fitter and licenced electrician are required to run power and gas supplies as required to the unit and any commissioning as part of the

installation process.The heater must be installed according to these instructions and in compliance with all relevant building, gas fitting, electrical and other

statutory regulations.

Related documents

Fire and flue system installation, and instructions to comply with NZS 5601.1:2013, 3645.1

(Int):2010, 3645.2(Int):2010, 5266:2014, 2918:2001.

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

SUPPLIED

Priced depending on requirements

No:

Warmington Fluekit 1

NOT supplied

Components are required for Install

Priced depending on requirements

No:

Fire Bricks (H40) 75X115X230mm

Other Sizes Available

Varied

Fire Brick Refractite Mortar 1

Flashing System

Non Combustible Cladding (Promat-Superlux-Brick-Stone etc)

10:1 Fill /Crush (vermiculite etc) . 1 Aluminium Tape, 3M Scotch Brand 1

Gas & Electrical Work Onsite 1

Installation: Fire / Flue kit / Flashing

Installation, Brickwork Council Permit

Components required for Construction

(supplied separately)

Supplied as Trad. SG-EG Fire

Box

No:

Traditional Firebox 1

Traditional Firebox Adaptor 1

Gas Burner

(Option 1)

Custom Gas Grate Burner

(Option 2)

Heat Shield 1

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

POINTS TO CONSIDER PRIOR TO INSTALLATION

Prior to Construction and Installation Important Notes:

Consult a licenced certified gas fitter for correct gas installation.

Install to current standards. Install to manufacture’s specifications. All new installations require a permit. For special requirements concerning materials (timber mantle and surrounds) within close proximity of Warmington products, please contact your local Warmington Technical Consultant or designated Installer.

Stage 1: Frame Construction Procedure by Builder.

Mark out Flue Centre on Floor. Mark out Heat Cell Clearance requirements. Construct Plinth only, to required height. *

Stage 2: Install Procedure by Certified “Warmington Installer” or ‘NZ Home Heating Association Installer’ only. (See www.homeheat.co.nz)

Fit Fire to Plinth. Fit Adaptor to Firebox. Construct Hebel Enclosure around the Traditional Firebox. Fit Flue System. Fit Cowl and Flashing System

Stage 3: Finishing Procedure by Builder. NOTE : Bricklaying of Firebricks can be carried out by clients Bricklayer at a Convenient time.

Construct Hearth to required thickness. * Finish Hebel enclosure and Hearth to Customers requirements (e.g. paint / tiles ). Close in Hebel enclose and chimney chase . ( If in timber Alcove ). * Note: A Certified Installer can Install Hearth and Plinth also.

Ensure that the Warmington and flue system is swept annually or more frequently if required.

INSTALLATION ORDER OF OPERATIONS Installation is not provided

Location of the Fire. Open fires are better located at one end of a room or area, as they project the heat away from their op ening.

The Topography of the land .

The slope and position of the land in relation to the home has a bearing on how the wind will interact with the fire an d flue system. Care needs to be taken to ensure

that the flue termination is in the correct position to maximise performance.

The Prevailing Wind.

Care needs to be taken to ensure that the flue termination is in the correct position as wind and gusts that hits the flue and cowl system may overcome the cowl and

draft back down the flue into the home. This can be a combination of down draft and high pressure.

Hearth and Plinth:

The Height of the Hearth off the Floor. The Finishing that is to be used on the Hearth is to be allowed for at the desi gn stage. Note : Ensure Air Intake at Base of Firebox is not blocked or restricted .

Positioning of the Flue System:

There is a maximum distance that an offset flue can be Installed . Reference to relevant standards.

Flue And Fire Clearance:

To be maintained to the Manufactures Instructions &/or Comply with appropriate Standards & Building Codes .

Pressure Differential, Venting & External Air into the Building : All fires need air to burn and draw correctly, Kitchen Fans, Air Conditioning units, High Wind Zones, Naturally forming Draft spaces, can all have an effect on the

pressure difference from inside the building to the outside. A lower pressure in the building may induce a draft down the flue system and back into the building causing the fire to smoke or spill into the building. Care needs to be taken at the design and installation stage to adequately vent the building, or some mechanical system to ensure that there is always a neutral or positive pressure at the fireplace and a negative pressure at the flue outlet. Thi s w ill ensur e t hat the draf t i n th e flue system is always to the outside.

“CAITEC AIR” th e lim it s and req uir emen ts. See d etai ls i n t hese Sp ec’s

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

Description

TF 1000 TF 1200

TF 1500

Firebox Width

1240 1440 1540

Firebox Height

1315 1415 1238

Firebox Depth

735 835 650

Flange Width

1000 1200 1389

Flange Height

700 800 860

Adaptor Height

405 480 523

WARMINGTON TRADITIONAL FIREBOX DIMENSIONS

HEAT SHIELD DETAILS DIMENSIONS

Description

TF 1000 TF 1200 TF 1500

Heat Cell Width

1440 1640 1740

Heat Cell Height

1820 1995 1860

Heat Cell Depth

865 965 780

To Centre of Flue

538 589 441

Flue Diameter

300 350 400

Liner Diameter

350 400 450

Heat Cell Clearance Width

1490 1690 1790

Heat Cell Clearance Depth

890 990 805

Heat Cell Clearance Height

2150 2150 2015

Chimney Chase Clearance

450 500 550

Minimum Flue Height

Flue Height 3600

Measured from top of adaptor B + F + 3600

Check List

Firebox

Grate

Adaptor & Bolts

Packed by

Description

TF 1000 TF 1200 TF 1500

Hearth Width

1550 1800 2040

Hearth Projection

300 300 300

Plinth Width

1440 1640 1740

Plinth Depth

865 965 780

TIMBER FRAMING

NOTE: Non-combustible

cladding eg:

10mm Promina Board, 10mm Supalux,

Latex Plaster.

(not supplied)

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

IMPORTANT NOTES:

*Note: If Solid Plastering the Heat Cell structure, it is recommended to use a Fibreglass Mesh with a Latex Based Plaster to minimise the chance of the Plaster cracking. (See your Solid Plasterer for correct materials and applications).

* Inlet Pressure not to exceed 4.0kPa

GAS SPECIFICATIONS Tested to current gas standards

NOTE : All Test Pressures are tested by a Independent Test Lab

MODEL

TF 1000 TF 1200 TF 1500

LPG

Nominal Pressure kPa

2.75 kPa 2.75 kPa 2.75 kPa

Nominal Injector Size mm

2 X 1.1mm 2 X 1.2mm 2 X 1.4mm

Burner Pressure High kPa

2.5 2.5 2.5

Burner Pressure Low kPa

0.75 0.75 0.75

MJ/h

29 38 50

Flame Effect Output Only

Effect Effect Effect

Supply Pipe Size dia—min

3/8” 3/8” 1/2”

Natural Gas

Nominal Pressure kPa

1.5 kPa 1.5 kPa 1.5 kPa

Nominal Injector Size mm

2 X 1.8mm 2 X 2mm 2 X 2.4mm

Burner Pressure High kPa

1 1 1.0

Burner Pressure Low kPa

0.3 0.3 0.3

MJ/h

35 45 58

Flame Effect Output Only

Effect Effect Effect

Supply Pipe Size dia—min

3/8” 1/2” 1/2”

Lab. Test No

GL 923 GL 900 GL 876

Lab. Test Dates

20/04/2010 26/02/10 24/12/09

ESS Declaration No: 1149420106 1149520106 1149820106

HEARTH & PLINTH CONSTRUCTION DETAILS

Note: Hearth and Plinth Construction.

Plinth to be offset above Hearth by the Hearth finishing (e.g. tiles/ granite/solid plaster/etc.)

Raised hearths & plinths with canter levered hearths must be adequately supported to take the weight in accordance with the NZ building code.

Offset for Hearth finishing

Offset

This is a raised & cantilevered hearth. See page 13 for further raised hearth details.

Hearth & Plinth material must be built from non– combustible material

eg. 9.5mm Promina, Superlux, Etapan.

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

PLAN, FRONT ELEVATION & CROSS SECTION

TIMBER FRAMING & TRIM OUT DETAILS-Heat Cell Clearance

Note:

Centre line of flue is `NOT’ in centre of alcove.

External air supply for ‘Caitec Air’ and cooling air

NOTE : Non-Combustible

cladding eg : 10mm Promina Board,

10mm Supalux, Latex Plaster.

(not supplied)

Warm Air Vent

NOTE : 50mm Clearance from the Flue Liner to Timber

Description

TF 1500 TF 1200 TF 1000

To Centre of Flue

441 589 538

Flue Diameter

400 350 300

Liner Diameter

450 400 350

Heat Cell Clearance Width

1790 1690 1490

Heat Cell Clearance Depth

805 990 890

Heat Cell Clearance Height

2015 2150 2150

Hearth Width

2040 1800 1550

Hearth Depth

300 750 600

Chimney Chase Clearance

550 500 450

Chimney Chase Clearance

550 500 450

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

BLOCK ENCLOSURE (NO HEBEL)

BLOCK ENCLOSURE (NO HEBEL) CROSS SECTION

Description

TF 1500 TF 1200 TF 1000

Hearth Width

2040 1800 1550

Hearth Projection

300 750 600

Solid Poured Top Width

2390 2010 1610

Solid Poured Top Depth

1090 1200 1000

Block Enclosure Height

2390 2390 2390

Chimney Chase Clearance

550 500 450

Chimney Chase Clearance

550 500 450

NOTE: WITHOUT HEBEL CELL

Timber Framing & Any Combustibles

To be Spaced 50mm Away From

Block work - All Around Until 2400mm Height

Note:

Centre line of flue is `NOT’ in centre of alcove.

Description

TF 1500 TF 1200 TF 1000

To Centre Of Flue

461 689 638

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

Note: BRICK OUT GUIDE details.

When purchasing the fire bricks the bricking guide will come with the purchase of the bricks only.

Fire Brick amounts

TF 1500

ORDER AMOUNT inc 12% extra Supplied with the Purchase of the Fire Bricks Only

REFRACTORY / FIRE BRICK AMOUNTS - standard

Brick size and refractite:

 The standard brick out is the stretcher bond style, but other styles can be bricked

according to your liking.

 Some Bricklayers prefer to us there own refractite. Please check with the Bricklayer.  Bricks come in a standard size of 230 x 115 x 75mm.  20mm and 40mm thick bricks are available and there is a increase in the cost of

these bricks and the amount that is required for the brick out.

 Below shows some brick patterns that are bricked with the Standard brick size of 230

x 115 x 75mm.



Stretcher Bond Pattern

Stack Bond Pattern Herring Bone Pattern

23 November 2016

Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notification.

FLUE DETAILS DIMENSIONS

Minimum Flue Height

Flue height 3600

Measured from top of adaptor B + 3600

FLUE SYSTEM INSTALLATION GUIDE

This is a general installation guide only – Contact a “NZHHA Installer” or Gas Fitter for Installation Advice.

1. Install the first length of flue pipe with the crimped end down, inside the Adaptor collar, ensure that the flue pipe is sealed into the collar with exhaust sealant. Rivet the flue in 3 places around the Adaptor collar. Place a bottom spacer around the flue pipe approximately 150mm above the adaptor collar. Secure in position by tightening the screw and nut.

2. Install the second length of flue pipe with the crimped end down and fit by riveting in at least 3 places around the flue pipe joint. Ensure that the flue is sealed into position with sealant.

3. Install the first section of flue pipe liner with the Crimped end up, over the flue pipe and over the spacer that is fixed to the flue pipe. This spacer will keep the liner concentric about the flue pipe.

4. Position flue spacer at the flue pipe joint for every length of “Flue pipe” and “Liner”. Repeat the Steps from 1 – 4 to the installed required height of the flue system. The flue system is to comply with the current standards.

IF FLASHING CONE NEEDED:

1. NOTE: The las t length o f flue pipe needs t o extend past th e liner so th at when the ‘top spid er’ an d

the ‘flashing cone’ are fitted, that the ‘flashing cone’ and the ‘flue pipe’ are flush, or that the ‘flue pipe’ is 5mm lower that the ‘ fl ashing con e’.

2. Fit the ‘Top Spider’ into position, ensure that the legs of the spider are fitted inside the liner and that the

spider is positioned hard down onto the liner and tighten with the screw and nut.

3. Place the ‘flashing cone’ over the ‘flue pipe’ and press hard down onto the ‘Top Spider’. (Note that the

‘flue pipe’ and the ‘flashing cone’ are either flush or the ‘flue pipe’ is 5mm lower than the ‘flashing cone’). Ensure that the ‘flashing cone’ is clear for the venting from the ‘Liner’ and the ‘flue pipe’.

4. Fit the ‘cowl’ to the top of the flue pipe. The ‘cowl’, ‘flashing cone’, and the ‘flue pipe’ can be secured to

each other with the uses of a stainless steel self tapping screw. This will allow the ‘cowl’ to be removed for cleaning.

5. Flue system may require bird proofing due to the installation and locations, discuss this with your installer

for the best advice.

6. If the Flue system is installed into a ‘chimney chase’, allow for air vent as close to the top of the chase as

practical, or allow venting through the ‘chimney chase flashing’. A ‘venting flashing cone’ and a 25mm gap around the liner with a ‘venting flashing cone-spider’ can be used.

 a “the flue pipe shall extend not less than 4.6m above the top of the floor protector.”  b “ the minimum height of the flue system within 3 m distance from the highest point of the roof shall be 600mm

above that point.”

 c “the minimum height of the flue system further than 3 m from the highest point of the roof shall be 1000mm

above the roof penetration.”

 d “no part of any building lies in or above a circular area described by a horizontal radius of 3 m about the flue

system exit.”

Flue details

No:

TF 1500 TF 1200 TF 1000

Cowl 1 400 350 300 Top Spider 1 400 350 300

Cone

400 350 300

Flue Diameter 3 400 350 300 Liner Diameter 3 450 400 350 Spacer 3 300/350 350/400 400/450

NOTE:

Ensure that a standard tested Warmington Flue System is used on Warmington Fires.

+ 18 hidden pages

Warmington Traditional Fire - Gas 1000, Traditional Fire - Gas 1200, Traditional Fire - Gas 1500 Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual