Warmington SG 700, SG 780, SG 900, SG 1100, SG 1250 Installation Insrtuctions

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14 June 2016
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior no tification.
All Dimension are in mm……..Copyright ©
1
FLUELESS OUTDOOR GAS OPEN FIRES
Installation Instructions
SG & EG 700-780-900-1100-1250-1500 Outdoor Flueless
ALL WARMINGTON FLUELESS GAS FIRES ARE TO BE REBATED INTO ITS ENCLOSURE 40mm IF EXPOSED TO DIRECT
Important Note:
Fire for Outdoor use only, NOT to be Installed Indoors .
ALL WARMINGTON FLUELESS GAS FIRES ARE TO BE INSTALLED INTO OPEN OUTDOOR AREAS ONLY, THIS IS TO ALLOW GASSES TO ES­CAPE.
All Load Bearing Structures are to be Engineered to carry load . See table for weights in kg
Note: HEBEL KITSET ASSEMBLY Details
When purchasing the “Hebel Heat Cell Kit” the
assembly Guide will come with the Kit.
These Hebel Kits are not designed to carry loads .
Plinth & Hearth NOT Provided
The fireplace is constructed and tested to comply with NZS 4558(int):2013 “Decorative gas log and other fuel effect appliances”.
Keep these instructions for further reference. Ensure that you have the correct and current installation details for the Warmington fireplace.
Installation
The Warmington unit is to be installed by a certified Warmington installer or an approved NZHHA installation technician.
See www.homeheat.co.nz/members for a certified NZHHA SFAIT Installer in your area.
A licenced certified gas fitter and licenced electrician are required to run power and gas supplies as required to the unit and any commissioning as part of the
installation process.The heater must be installed according to these instructions and in compliance with all relevant building, gas fitting, electrical and other
statutory regulations.
IMPORTANT
Read all the instructions carefully before commencing the Installation. Failure to follow these instructions may result in a fire hazard and void the warranty
Related documents
Fireplace installation, and instructions to comply with NZS 5601.1:2013, 3645.1(Int):2010,
3645.2(Int):2010, 5266:2014, 2918:2001.
14 June 2016
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior no tification.
All Dimension are in mm……..Copyright ©
2
IMPORTANT NOTE FOR YOUR DECORATIVE GAS FIRE
INSTALLATION AND SERVICE MUST BE DONE BY A CERTIFIED GASFITTER OR CERTFIED
NZHHA SFAIT INSTALLER .
WHAT’S SUPPLIED WHEN ORDERED
LEAVE MANUAL WITH THE CUSTOMER ONCE INSTALLED
INSTALLER
OWNER
PLEASE KEEP THESE SPECIFICATIONS FOR FUTURE REFERENCE
Supplied with Fire . No:
EG/SG Outdoor Flueless Firebox .
1
EG/SG - LPG/NG Burner & Pure Grate . Coal / Log Set . Vermiculite .
1
S/S Weathershield .
1
S/S or BLK Fascia
1
NOT Supplied with Fire . No:
75mm Hebel
1
Installation .
1
Gas Fitting .
1
Optional . No:
Hebel Enclosure . (Hearth & Plinth NOT Provided)
1
14 June 2016
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior no tification.
All Dimension are in mm……..Copyright ©
3
POINTS TO CONSIDER PRIOR TO INSTALLATION
INSTALLATION ORDER OF OPERATIONS
Prior to Construction and Installation Important Notes:
1. Consult a licenced certified gas fitter for correct gas installation.
2. Install to current standards.
3. Must be Installed to Manufacture’s Specifications .
4. All new Installations require a Council Consent No Application call your Local Council for details .
5. Allow for Gas Supply to Heat Cell at Rear, and Power Supply to Rear if required ( having the fire on site will help).
* For special requirements concerning materials (Timber Mantle and Surrounds) within close proximity of Warmington
products, please contact your local Warmington Agent or Technical Consultant.
Stage 1: Frame Construction Procedure by Builder.
6. Mark out Heat Cell Clearance requirements.
7. Build Timber Framing to Heat Cell Clearances requirements.
8. Construct Plinth only , to required height. *
Stage 2: Install Procedure by approved “Warmington Installer” or a Certified “NZHHA SFAIT Installer” see
www.homeheat.co.nz/members & follow steps to get an Certified Installer in your area .
9. Fit Fire to Plinth. (Ensure Gas Supply Line and power if required is fed through the rear of Firebox.)
10. Heat Cell should be Fully Constructed of Non-Combustible Material. (e.g. Hebel)
11. Ensure 40 mm Rebate to form a Drip Edge.
12. Ensure Heat Cell Alcove is Vented to keep Alcove Cool. (2 x Ø100mm Vents should be fitted, 1 at the Top of the alcove
and 1 at the base of the Alcove to allow air flow .
Note: Clean and touch up paint on the fire and cover if necessary.
Stage 3: Finishing Procedure by Builder.
13. Construct Hearth to required Thickness. *
14. Finish Framing of Heat Cell Alcove.
15. Close in Heat Cell Alcove.
Finish Heat Cell Alcove and Hearth to Customer’s requirements (e.g. paint / tiles).
* Note: Certified Installer can also Install Hearth and Plinth .
Maintenance.
Visually Inspect Fireplace. The gas burner may be serviced annually or more frequently if required by a certified gas fitter. Ensure that Firebox is operated according to Manufacture’s Instructions.
Venting to the Cavity.
This air is to allow the Cavity to Vent the Warm Air out of the heat cell. Each Fire has different ways of venting the cavity to
the outside, care needs to be taken to ensure that venting dose not cause a hazard.
The Topography of the Land .
The slope and position of the Land in relation to the Home has a bearing on how the wind will interact with the Fire. Care
needs to be taken to ensure that the Fire is in the correct position to maximise performance .
Hearth and Plinth: NOTE: (Not Provided in Hebel Cell Kit)
The height of the Hearth off the Floor. The Finishing that is to be used on the hearth is to be allowed for at the design stage.
Fire Clearances :
To be maintained to the Manufactures Instructions .
Rebate Firebox :
All Warmington Flueless Gas Fires are to be Rebated 40mm into it`s Enclosure if exposed to Direct Weather .
Protect Electronics : Ensure that all Electronic Equipment on the EG Fire Range is protected from the Weather . Damage may occur when Elec-
tronics become in Contact with Moisture &/or any Water & is not covered by the Warranty .
14 June 2016
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior no tification.
All Dimension are in mm……..Copyright ©
4
Description
SG/EG
900
SG/EG
1100
SG/EG
1250
SG/EG
1500
SG/EG
780
SG/EG
700
Firebox Width A
905
1105 1255 1410
785 705
Firebox Height B
600
600 600 600
600 600 Firebox Depth C 355 355 355 355 355 355 Flange Width D 1000 1200 1350 1505 880 800 Flange Height E
650
650 650 650
650 650 Heat Shield Width F
794 874 994
1194 1344 1494
Heat Shield Height G
625 625 625
625 625 625
Heat Shield Depth H
395 395 395
395 395 395
Fascia Width L
1060
1260 1410 1560
940 860 Fascia Height M 680 680 680 680 680 680 Fascia Section N 80 80 80 80 80 80
Hearth Width
O
1100 1180 1300
1500 1550 1800
Hearth Projection
P
300 300 300
300 300 300
Heat Sensitive Zone
R
1700 1700 1700
1700 1700 1700
Hebel Enclosure Height
S
810 810 810
810 810 810
Hebel Enclosure Depth
T
590 590 590
590 590 590
Hebel Enclosure Width
U
980 1060 1180
1380 1530 1675
Weight Approx in kg
FIREBOX DIMENSIONS
FIREBOX
FIREBOX with HEATSHIELD
HEBELCONSTRUCTION Hebel to be Constructed using Hebel
Block Bond & Screwed Together until Block Bond Sets.
Hearth & Plinth NOT Provided
Warm Air Outlet Vents
Cool Air Inlet Vent
Vent
Vent
Gas Feed through Hebel or Enclosure to suit
Hebel Cell
PLAN VIEW
FIREBOX
HEARTH
M
14 June 2016
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior no tification.
All Dimension are in mm……..Copyright ©
5
INSTALLATION DETAILS IN A COVERED OUTDOOR AREA - COMBUSTIBLE ALCOVE CONSTRUCTION
Important Note:
Fire is for Outdoor use only , NOT to be Installed Indoors .
Fire to be Installed in Full Masonry or Non Com­bustible Enclosure.
Care Needs to be taken with Fixings & Glues must be Non Combustible.
If Area is Enclosed - Ensure that Internal Area is Vented at the Base and at the Top.
Hebel Cell
Firebox
Fiberglass Reinforced Mesh 2mm (Non Combustible)
Latex Based Plaster Water Proof (Non Combustible)
Important Note: NO Combustible Material to be used below the measure­ment R. Do NOT paint or cover with any combustible ma-
terial.
Caution Gas Temperature will exceed 150deg C Running up the Front Face
NOTE: NO Combustible Materials eg. Adhesives or Tapes to be used in this Area
Heat Sensitive Area Non Combustible Material
Non Combustible mate­rial e.g. Hebel 75mm Panel
SIDE CROSS SECTION
Important Note:
Use All Non Combustible Material
1. Steel Frame
2. Concrete Block
3. Hebel
4. Promina Board Over Steel Frame
Warm Air Outlet Vents to External
Cold Air Inlet Vent to External
Hearth & Plinth NOT Provided
14 June 2016
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior no tification.
All Dimension are in mm……..Copyright ©
6
IMPORTANT NOTES :
Fire for Outdoor use only, NOT to be Installed Indoors .
Fire to be Installed in Full Masonry or Non Combustible Enclosure.
A Non-Combustible Face is to be used above the Fire Box Opening.
Protect Electronics :
Ensure that all Electronic Equipment on the EG Fire Range is protected from the Weather . Damage may oc­cur when Electronics become in Con­tact with Moisture &/or any Water & is NOT covered in the Warranty
REBATE FIREBOX :
ALL WARMINGTON FLUELESS GAS FIRES ARE TO BE REBATED INTO ITS ENCLOSURE 40mm IF EXPOSED TO DIRECT WEATHER .
NON Combustible Material
INSTALLATION DETAILS IN AN EXPOSED OUTDOOR AREA - Additional 40mm Rebate
MODLE SG / EG 900 SG / EG 1100 SG / EG 1250 SG / EG 1500 SG / EG 780 SG / EG 700
LPG
Nominal Pressure Kpa
2.75 kPa 2.75 kPa 2.75 kPa 2.75 kPa 2.75 kPa 2.75 kPa
Nominal Injector Size mm
2 X 1.3mm 2 X 1.4mm 4 X 1.1mm 4 x 1.2mm 2 X 1.2mm 2 X 1.1mm
Burner Pressure High Kpa
2.5 2.5 2.5 2.5 2.5 2.5
Burner Pressure Low Kpa
0.75 0.75 0.75 0.75 0.75 0.75
MJ/h
42 50 60 70 38 29
Flame Effect Output Only
Effect Effect Effect Effect Effect Effect
Supply Pipe Size diamin
1/2” 1/2” 1/2” 1/2” 3/8” 3/8”
Natural Gas
Nominal Pressure Kpa
1.5 kPa 1.5 kPa 1.5 kPa 1.5 kPa 1.5 kPa 1.5 kPa
Nominal Injector Size mm
2 X 2.2mm 2 X 2.4mm 4 x 1.8mm 4 x 2.0mm 2 X 2.0mm 2 X 1.8mm
Burner Pressure High Kpa
1.0 1.0 0.85 0.5 1.0 1.0
Burner Pressure Low Kpa
0.3 0.3 0.2 0.15 0.3 0.3
MJ/h
48 60 63 62 41 35
Flame Effect Output Only
Effect Effect Effect Effect Effect Effect
Supply Pipe Size diamin
1/2” 1/2” 1/2” 1/2” 1/2” 3/8”
GAS SPECIFICATIONS SG / EG Tested to current gas standards
NOTE : All Test Pressures are tested by a Independent Test Lab * Inlet Pressure not to exceed 4.0KPa
Lab. Test No
GL 923 GL 900 GL 834 GL 876
Lab. Test Dates
20/04/2010 26/02/10 26/06/09 24/12/09
ESS Declaration No: 1149420106 1149520106 1149720106 1149820106
40mm Min. Recess
L + 20mm
M + 10mm
40mm Min.
Recess
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