Warmhaus LAWA, LAWA PLUS Installation & User Manual

CONVENTIONAL COMBI BOILERS INSTALLATION & USER MANUAL
LAWA & LAWA PLUS
Lawa
LawaPlus
EnerwaPLUSE24
3
1. DEAR WARMHAUS CUSTOMER
1.1. GENERAL WARNINGS
1.2. GENERAL WARRANTY CONDITIONS
1.3. GAS LEAKAGES
2. INSTALLATION PERSONNEL SECTION
2.1. CONTENTS OF PACKING BOX
2.2. COMBI INSTALLATION RULES
2.2.1. General Rules for Installation
Places of Combi Boilers
2.2.2. Places Not Suitable for Installing
Hermetical Combi Boilers
2.2.3. Wall Installation of Combi and Selecting the Installation Place
2.2.4. Dimensions and Connections
2.2.5. Natural Gas and LPG Connection (Device Category I2H, II2H3P)
2.2.6. Flammable gas quality
2.2.7. In case of using LPG Tank
2.2.8. In case of using Bottled Gas
2.2.9. Radiator and DHW Use Installations
2.2.10. Exhaust Gas Flue Pipe Set and Accessories Connection
2.2.11. Peripheral Distances of Flue Output Connections
2.2.12. Installation with Horizontal Flue Sets
2.2.13. Installation with Vertical Flue Sets
2.2.14. Hermetic Flue Type Use
2.2.15. Installation at Partially Protected Exteriors
2.2.16. Electrical Connections
2.2.17. Optional Controls: Room Thermostat, External Weather Temperature Sensor and Others
2.3. HYDRAULIC INSTALLATION RULES
2.3.1. Radiator (Heating) Water Structure
2.3.2. Filling/Emptying Radiator Installation
2.3.3. Circulation Pump
2.3.4. Controls for Initial Operation of Combi
2.3.5. Boiler Components
3. USER SECTION
3.1. GENERAL WARNINGS FOR USER
3.1.1. Use of Combi
3.1.2. External Weather Temperature Sensor Use (Optional)
3.2. ON/OFF / STANDBY AND SUMMER
/ WINTER MODES SELECTION
3.2.1. On/Off/Standby Positions
3.2.2. Operation at Winter Position
3.2.3. Operation at Summer Position
3.2.4. Resetting the Combi (Re-Starting)
3.2.5. Shutting off the Combi
3.2.6. Selection of On/Off/Standby and Summer/Winter Modes
3.2.7. On/Off/Standby Positions
3.2.8. Operation of Winter Position
3.2.9. Operation of Summer Position
3.2.10. Shutting off the Combi
3.2.11. Use with Room Thermostat (Optional)
3.2.12. External Weather Temperature Sensor Use (Optional)
3.2.13. Customizing Combi Features
3.3. TROUBLESHOOTING
3.3.1. Failure Codes Table
3.4. RECOMMENDATIONS FOR ECONOMICAL USE OF COMBI
3.5. ISSUES REQUIRED TO BE TAKEN INTO CONSIDERATION
INDEX
4
We congratulate you for preferring the Warmhaus combi to maintain your heating and domestic hot water comfort for long years and thank for your trust. Warmhaus combi, manufactured in accordance with European Union standards and advanced technology, are also being imported to many countries. You can benefit from our Authorized Technical Service network having occupational competency certificate for all kinds of ordinary maintenance requirements for this product manufactured with rigorous studies. Our Authorized Services guarantee protection of your device performance as they always provide original spare parts service. Carefully read this guide in order to use the combi in an economic, comfortable and efficient way and keep as a source of application.
In order to ensure efficient use, we initially recommend you to have the installation performed by a certified dealer experienced and competent in installation by the local gas authority.
1.1. GENERAL WARNINGS
Guide Book is an inseparable and integral part of the product and should be delivered to the new user when the device is transferred. The aforementioned book should be carefully protected and used as well as be applicable when required as it contains important information regarding installation.
Radiator and DHW installations should be engineered and produced by a competent and certified engineering company in accordance with measurements defined based on laws by considering legal regulations in force.
Installation and Maintenance operations should be performed by the expert personnel having adequate technical knowledge in installations sector and occupational
competency certificate in accordance with legal regulations in force. As the result of a false installation, dangers may occur which the manufacturer company cannot be held responsible for and may damage people, other live beings (animals, plants) or commodities.
Natural Gas Installation Project; One of the dealers authorized by a gas company located at your city should be preferred for
performing project and etude studies.
In order to enable use of the combi with LPG tubes or LPG tanks, conversation of the combi should be performed by our authorized Warmhaus service. Project design and application for LPG use should be performed by the company supplying
the tank in accordance with local and legal rules.
1.2. GENERAL WARRANTY CONDITIONS
The Manufacturer company shall not have any responsibilities within or out of the agreement scope due
to failures arising from failing to follow legal regulations in force and standards and information given in this guide book (and information and instructions provided by the manufacturer under any circumstances) during installation, use or maintenance operations and device warranty shall also be void.
Only the authorized Warmhaus Service is authorized to make
the electrical connection of Combi and supplying electricity
to the combi.
The maintenance and repairs as the result of failure of the product within the warranty period due to material, production and installation errors shall be performed as free of charge without claiming any workmanship costs and spare part payments.
This device should only be used for its designed intended purposes (to be used in closed-circuit heater
installation and production of open circuit domestic hot water production). All kinds of other uses are not suitable as well as may create a potential danger.
Manufacturer shall not be responsible for damages occurring due to interventions, false installation and initial starting performed by unauthorized persons and warranty scope shall be void. As the Combi is a device having heating system, domestic hot water, natural gas/LPG and electrical connections, do not make and have any interventions made without the authorized service.
Device maintenance operations should be performed by the authorized and expert technical personnel, and
It is strictly forbidden to try to detect the gas leakage with the help of flame.
This device has been manufactured to be installed in the country given on the technical registry label. Performing the installation in countries other than the country written on the
table may damage individuals, animals and commodities.
Connections sealed with bolt paint must not be opened or changed by a person who is absolutely expert and not
approved service. These seals prove that the bolts required for perfect and safe operation have not been changed. If the seals are damaged, the guarantee of the device will come to an end!
Combis bear CE mark in accordance with below given directives:
- Gas Directive 2009/142/EEC
- Efficiency Directive 92/42/EEC
- Electromagnetic compatibility
- Directive 2014130/EU
Please visit the below given web site of Warmhaus for acquiring more detailed information regarding legal regulations on installation of gas fired heating devices: www.warmhaus.com
Manufacturer: ÇELİKPAN Isıtma ve Soğutma Sistemleri Tic. A.Ş. Bursa Organize Sanayi Bölgesi Park Cad. No:10 16140 Nilüfer-Bursa / Türkiye
WARMHAUS
Warmhaus Authorized Technical Service Centres maintain an assurance regarding quality and professionalism on that issue. ÇELİKPAN is not responsible for damages arising from repairs, part replacements and maintenances performed by third persons and companies and combi remains out of the warranty scope under such conditions.
ÇELİKPAN A.Ş. reserves the right to make all kinds of technical and commercial amendments without giving information and rejects all responsibilities depending on misspelling.
1. DEAR WARMHAUS CUSTOMER
1015 16
5
HOW TO MOVE WHEN NATURAL GAS ODOUR IS DETECTED...
1.3. GAS LEAKAGES
2. INSTALLATION PERSONNEL SECTION
2.1. CONTENTS OF PACKING BOX
Warmhaus is sold as two boxes containing combi and flue set. Combi box contains below listed materials and smaller box contains exhaust gas flue pipes.
I. Installation Scheme (Figure 1) II. User Guide (Figure 2) III. Connection Accessories (Figure 3)
a. 1 Throttle screw (installed at flue output). b. 2 Hanger screws c. 2 Dowels
IV. Hanger Plate (Figure 4) V. Exhaust Gas Flue Set (Figure 5)
Figure 1 Installation scheme
Figure 4 Hanger plate
Figure 3 Connection accessories
Do not leave packing materials (plastic, nylon, bags, etc.)within a child’s reach – be safe.
Figure 2 Installation Notes
Figure 5 Exhaust gas flue set
Do not use lighter
- matches.
Close valves of
devices operating
with natural gas and
your gas meter.
Immediately
evacuate the place
with gas odour.
Natural Gas
Emergency Line from
your neighbour or
another suitable place.
Do not make any
intervention on
installation.
Never close culverts
ensuring discharge
of the gas from the
environment in case of
a natural gas leakage.
Do not use the
door bell.
Do not use phones in case of a natural gas leakage. It may
create sparks.
Do not light on and off lamps and other
electrical devices or pull
off the plug.
Ventilate the
environment by
opening doors and
windows.
AMBULANCE POLICE
DURING EMERGENCIES
NATURAL GAS
EMERGENCY
FIRE
DEPARTMENT
INFORMATION: You can visit web sites of local gas authorities and NATURAL GAS EMERGENCY sections.
Advice: Please take note local emergency phone numbers.
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2.2. COMBI INSTALLATION RULES
2.2.1. General Rules for Installation Places of Combi Boilers
No restriction is available for places where Hermetic (C typ) combi is installed (devices may be installed regardless of the room volume and ventilation type). Also, they may be installed in partially protected areas such as balconies, terraces provided that precautions are taken to ensure boiler is frost proof. Combi should be soundly installed against a building wall. A flexible connection piece should be used between the combi and gas line. Flex lengths to be used in A, B and C type devices should not exceed dimensions allowed by local gas authorities. Flue outputs of hermetic combis must be connected to ventilated places with air circulation. Installation (positions of pipe output opening based on various forms, vertical, horizontal minimum distances, cross section areas of channels if given to channels, etc.) must be carried out according to regulation standards, current legislation and in compliance with local technical regulations and the required technical procedures.
2.2.2. Places Not Suitable for Installing Hermetical Combi Boilers
• Stairways of Buildings,
• Corridors available for general use, ventilation ways and shafts, lofts, attics, emergency exit doors, cellars, hall and similar communal use areas,
• Yards between buildings,
• Narrow cornices
• Over flue walls,
• Enclosed balconies,
• Open balconies (except being located in a cabinet approved by the device company),
• Below protruding structure parts preventing exhaust gas output,
• Places directly subjected to wind resistance,
• It is forbidden to install Hermetic combi (C type) in openings providing clean air to other units.
2.2.3. Wall Installation of Combi and Selecting the Installation Place
• Wall installation for the combi boiler should be well secured.
• The hanger plate given as standard with the combi should be installed according to the technique to a full or semi-full brick wall according to installation scheme and with connection screws and not to be used for other purposes.
• If different materials are used for installation, the combi shall be rendered out of the warranty scope.
• If the wall of installation is not a brick wall, additional support will be required..
• Combi should be installed on a wall resistant to fire.
• 1,8 - 2,2 m height is recommended for installation of the combi hanger plate.
• For places with limited installation space, combi should be installed at minimum of 30 cm height from ground and by leaving at least 5 cm distance from both sides in order to allow easy access for the service technician.
• Combi installation must not performed in environments containing explosive, flammable substances and acid fumes.
• Installation cannot be made near or ovens, radiators or heater devices.
• Hermetic combis can be installed in cabinets but at least 5 cm should be left at both sides.
• If installing in a fitted kitchen at least 30 cm distance should be left under the combi.and 5 cm each side for access.
• Do not put electronic devices, corrosive tools, components furniture or equipment below the combi against as there may be a risk of water leakage from the combi safety valve during installation.
2.2.4. Dimensions and Connections
Figure 6 Lawa Combi dimensions connections
288
30
118
725
725
208
208
118
94
136
74
65 148
65
65
J
G
F
H
I
420
A B
C
D E
A CENTRAL HEATING FLOW B DOMESTIC HOT WATER OUTLET C GAS INLET D DOMESTIC HOT WATER INLET E CENTRAL HEATING RETURN F FILLING VALVE G MANOMETER H PRESSURE RELIEF VALVE OUTLET I DRAIN POINT J 230V 50HZ AC
WARMHAUS LAWA
Warmhaus Lawa
A: Central heating flow B: Domestic hot water outlet C: Gas inlet D: Domestic hot water inlet E: Central heating return F: Filling valve G: Manometer H: Pressure relief valve outlet I: Drain point J: 230V 50HZ AC
7
2.2.5. Natural Gas and LPG Connection (Device Category I2H, II2H3P)
Our combi devices are manufactured to be operated with methane gas (G20) and L.P.G. Gas supply pipes should be equal to or higher than 3/4"G combi connections. Prior to making the gas connection, a thorough internal cleaning should be made to all fuel supply installation pipe furnishings as possible wastes may distort smooth operation and reliability of the combi. Only a mains gas supply can be used with the combi (see the label located on the combi device). In case of any conversions to the supply, changes should only be made to the combi by an authorised professional. Also, in case of reduced pressure, the network dynamic pressure (methane or LPG) used for supplying the combi should be carefully controlled and will impact the boilercombi strength. Ensure that gas valve connection is correct. Flammable gas supply pipe should be able to supply correct adequate gas amount to the boiler when the combi is at full power and be projected and sized according to force and local gas company specification and instructions in order to guarantee the device efficiency. Connection system should comply with gas company legal regulations.
2.2.6. Flammable Gas Quality
The combi is designed to be used with pure fuel not containing any foreign substances; therefore, required filter systems must be available in the gas supply line (for ensuring purification of the fuel).
2.2.7. In Case of Using LPG Tank
LPG use is recommended for heat requirements over 24 kW. New LPG stock tanks may contain settled gas residues (nitrogen) however, that fouls the mixture assigned to that device and may cause abnormal operations.
- Various alloy layers may be formed during transit of LPG gas in tanks depending on mixture compositions. That causes a change in heating power of mixture assigned to the device and may compromise efficiency of the device.
2.2.8. In Case of Using Bottled Gas
• 300 mmSS pressurized hood should be used for LPG.
• 500 mmSS hood should not be used.
• 370 mmSS pressurized hood should be used for Propane.
• Do not place tubes in cold places at risk of snow or.
• Do not place tubes in hot placescontaining ovens or
• Do not make connections with single tubes and use LPG collector set for double, triple uses.
• The distance between the collector and tube should be maximum 125 cm.
• Copper pipe installation should not used for distances longer than 125 cm.
• Hose connection ends should be tightened with clamp and no other tools should be used.
• Gas installation rules with use of LPG tank and industrial tubes should comply with local standards and to be performed by expert installation teams and certified by the company undertaking the construction. In case of failing to fulfil these conditions, combi will not be covered under warrantee by Warmhaus Authorized Services.
Figure 7 LawaPlus Combi dimensions and connections
LPG LPG
Ball Valve
COLLECTOR 370 mmSS
2 kg Hood
12 kg or 24 kg LPG TUBE
Figure 8 Combi bottled gas connection
Warmhaus LawaPlus
A: Central heating flow B: Domestic hot water outlet C: Gas inlet D: Domestic hot water inlet E: Central heating return F: Filling valve G: Manometer H: Pressure relief valve outlet I: Drain point J: 230V 50HZ AC
420
725
MODE
RESET
+ +
208
208
118
118
288
A B
C
D E
94
136
74
65 148
65
65
G
F
H
I
A CENTRAL HEATING FLOW
B DOMESTIC HO T WATER OUTLET
C GAS IN LET D DOMESTIC HOT WATER INLET E C ENTRAL HEATING RETURN F FILLING VALVE
G MANOMETER H PRESSUR E RELIEF VALVE OUTLET I DRAIN POINT
J 230V 50HZ AC
J
WARMHAUS LAWA PLUS
8
2.2.9. Radiator and Domestic Hot Water Installations
Radiator and ground heating installation should be constructed in accordance with technical specifications and heat loss calculation. Radiator type and amount and ground heating installation pipe amount should comply with the heat loss calculation.
• Radiator installation should be designed as resisting to at least 6 bars.
• If the city grid pressure is higher than 6,5 bars, pressure reducer must be installed.
• It is recommended to construct the radiator installation as double line and without using bends and joints as much as possible.
• Strainer filter must be installed in radiator return and tap water (city grid) input line.
• For example; as the radiator cycle's 8 litres expansion (24 kW) tank can support maximum (80 ⁰C in radiator system) 140 litre and (55. ⁰C in ground heating system) 170 litre installation water expansion, additional expansion tank should be used for larger installation volumes. 170 litre installation water expansion, additional expansion tank should be used for larger installation volumes.
• If the room thermostat and thermostatic radiator valve will be used together; thermostatic valve should not be installed in radiators in the place where room thermostat is available.
• Cross connection must be made for efficient functioning in radiators longer than 1,5 m.
• Covers should be used for radiator and domestic hot water wall passages and fixed with wall clamps to prevent expansions due to heating.
• Combi can function under minimum 0,5 bar domestic hot water pressure and that corresponds to a very low flow rate and therefore, it shall not possible to adjust the requested domestic hot water temperature. For this reason, domestic hot water line should be installed
at shortest distance with pipe having at least ½” internal diameter and by using bends as low as possible. At least 1 bar pressurized grid input water should be supplied to ensure adequate domestic hot water. Hydrophore should be used if required.
• Prior to filling the radiator installation, it must be flushed and all wastes must be cleaned
2.2.10. Exhaust Gas Flue Pipe Set and Accessories Connection
Flue accessory sets to be used in exhaust gas installation of Hermetic combis should be original Warmhaus flue sets and they should be used according to installation instructions.
2.2.11. Peripheral Distances of Flue Output Connections
See Figure 10a for placement of flue set output pipe. Flue should be installed in accordance with national and local directives. No part of the output pipe or connections should be blocked. If the output pipe passes 1000 mm nearby of a plastic or painted groove or 500 mm of painted fringes, an aluminium shield with at least 1000 mm length should be placed below the groove or fringe. Output pipe should be at least 2 m over surfaces within reach by individuals. Under certain weather conditions, output pipe may emit water vapour; installation should not be performed at places where this vapour may cause discomfort.
Exhaust gases should be prevented from entering flue ventilation spaces. Flue system of combi may be installed from inside the room without requiring intervention from the external wall. For that reason, a housing should be installed in the wall for lining the internal surface of channel wherein the output pipe passes through the wall, particularly for thick walls.
Figure 9 Condensing combi flue slope
Figure 10 Flue peripheral positions
Flue Position Minimum Distance
A
30 mm under a window
B
Under water groove 75 mm.
C
Under fringes 20 mm.
W
Under balconies 200 mm.
E
To vertical water discharge pipes 150 mm.
F
interior or exterior corners 300 mm.
G
At ground, roof or balcony level 300 mm.
H
On another wall corresponding to the flue 600 mm.
S
To another flue To another wall than the garage wall
1200 mm.
J
To another wall than the garage wall 1200 mm.
R
To another flue than the same wall (vertical) 1500 mm.
Q
To another flue than the same wall (vertical) 300 mm.
M
On another window/culvert On another window /culvert vertically
300 mm.
P
On the roof level 300 mm.
F
To an adjacent wall 300 mm.
I
To the window on adjacent wall 300 mm.
L
To another flue 1000 mm.
The air flue terminal should be fitted at %3 downwards incline to prevent any water drop or condensation water from entering the boiler
Bevel 3⁰
9
2.2.12. Installation with Horizontal Flue Sets
Connecting Horizontal Hermetic Flue Set to the Combi
Since your combi is a hermetic model, it takes the used air from outsideand discharges exhaust gases created as the result of burning through the same flue group. In order to prevent emission of excessively harmful exhaust gases, flue usage and installation is very important, therefore warnings should be taken into consideration when flue connections are being performed.
• Make required flue selection for the external flue connectionIf the standard flue set is not adequate, please select most suitable elements from our list of connection accessories considering warnings given in our user guide.
• Fix the flange under the Bend piece (1) by using the Flange Bolt (10) via Flange Connection Screws (11) to holes on the combi.
• 2 impermeability bolts within the hermetic flue set (2) are placed into internal pipe slots at both ends of the 90° Bend.
• Place the EPDM Connection Bolt (8) on the 90° bend contacting with the restrictive set within the bolt.
• Place the exterior wall (EPDM) bolt into the flue terminal as seen in Figure 11a for grouping the flue output terminal. After placing the flue output terminal through exterior of wall and the previously made hole,
fix the Interior Wall Connection Bolt (7) into the flue terminal. Place other end of EPDM connection bolt installed on 90° flue bend of your combi to the flue output terminal and the clamp (3) should be insatlled on the EPDM connection bolt and slightly tighten with screw (Figure 12). Then fit the 90° bend on flue connection flange and fix with tightening screws. Finally, after tightening screws placed on EPDM bolt and left loose, push the interior wall connection bolt on the wall surface and ensure flue and wall impermeability.
In case the hermetic flue set available in the product package does not have adequate length, hermetic flue accessories should be ordered from an authorized Warmhaus dealer according to requirements, non­original hermetic flue accessories should never be used.
- Hermetic flue set accessories for horizontal connection; a) Extension pipe (1000 mm), EPDM bolt, clamp and clamp screws. b) 90° bend, EPDM bolt, clamp and clamp screws. c) 45° bend, EPDM bolt, clamp and clamp screws.
1. 90° bend
2. Sealing gasket
3. EPDM connection bolt
4. Clamp
5. Exterior flue pipe
6. Interior flue pipe
7. Interior wall closing flange
8. Exterior wall closing flange.
9. Protection cage
10. Flange gasket
11. Flange connection screws
12. Clamp screws
13. Fresh air control cap
14. Control measurement cork
Figure 12 Hermetic combi homocentric flue wall output
Figure 13 Installation of flue set pieces
11
10
14
13
1
2
3
4 5 6 8 9
7
2
12
Figure 11 Hermetic combi homocentric flue set.
EPDM Sealing Ring
Metal collar Metal collar
Metal collar
Screw
Screw
90° Elbow
45° Elbow
EPDM Sealing Ring for 90° Elbow EPDM Sealing Ring for 45° Elbow
Concantric Extension
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