Warmboard R User Manual

Page 1
R
For assistance call
1.877.338.5493
1
05.18
Warmboard-R
installation guide
Page 2
2
Table of Contents
guide and R–values
10 important installation highlights Page 3
Approved tubing list Page 4
Necessary tools Page 5
Choosing the correct router Page 6
Custom routing Page 7
Panel types Page 8
Example of panel/tubing design Page 9
Installing over existing subfloor Page 10
Installing over concrete slab Page 11
Tubing installation Page 13
Installing solid wood flooring Page 16
Hardwood manufacturers Page 18
Installing traditional strip and Page 19
plank hardwood
Installing engineered, laminate, Page 21
and bamboo flooring
Installing tile Page 23
Tile resources Page 31
Installing carpet Page 32
Carpet and padding R-values Page 33
Installing cork flooring Page 34
Installing vinyl Page 35
Installing linoleum Page 36
Finish floor R-values Page 37
Required water temp chart Page 38
Page 3
For assistance call
1.877.338.5493
10 important installation highlights
Read these highlights before proceeding. They will save you time and hassle in the long run.
3
1. We recommend the existing subfloor to be reasonably smooth and flat prior to the installation of Warmboard–R. Inspect for squeaks and refasten to joists if necessary.
2. The existing subfloor needs to be dry prior to the Warmboard–R installation. Warmboard–R cannot be exposed to rain before or after installation.
3. Use the provided alignment pins when fastening the Warmboard–R panel.
4. ONLY use tubing approved by Warmboard, Inc. Silicone or other types of adhesives should not be used on tubing.
5. Tubing layouts for Warmboard–R can be quite flexible. Make field revisions as needed. Do not exceed 300 linear feet per loop.
6. Custom routes require a 1 router minimum. A Porter Cable router will interface with the template guides provided by Warmboard, Inc. Do not attempt a custom route without the proper template guide attached to the router (see page 6).
7. The Warmboard–R heating system (and the entire radiant industry) requires the surface temperature of the finished floors not to exceed 85ºF.
8. When Warmboard–R is being installed over a crawl space or existing subfloor, a minimum of R-19 insulation is required underneath the panels to prevent downward heat loss.
9. Review the installation manual before installing finish floors
10. Call us if you have any questions:
1.877.338.5493
1
/
horsepower
2
CAUTION!
Warmboard–R panels must NOT be exposed to water or excess moisture.
Page 4
Approved tubing list
These are the tubing types/brands approved for use with Warmboard products.
Select ONLY from the tubing listed below. This will ensure a silent interface between the pex tubing and the aluminum groove. Installing other types of tubing
may create a ticking noise as the tubing expands during operation. This noise is created by the outer layer of the EVOH barrier rubbing against the aluminum.
Warmboard Inc. can also supply tubing and manifolds for your project. Ask your Project Manager for details.
4
PEX Aluminum PEX tubing, 1/2" ID
u
AIM: PEX-AL-PEX
u
Allied Pipe Systems: PEX-AL-PEX
u
Aqua Therm: PEX-AL-PEX
u
Bluefin: PEX-AL-PEX
u
ComfortPro: PEX-AL-PEX
u
EHT (Efficient Heating Technology):
u
Everhot: PEX-AL-PEX
u
Excel: PEX-AL-PEX
u
Henco: PEX-AL-PEX
u
Hydro-flex: PEX-AL-PEX
u
HYDRONX: PEX-AL-PEX
u
Inferno: PEX-AL-PEX
u
Infloor Heating Systems: PEX-AL-PEX
u
Mr. Pex: PEX-AL-PEX
u
RHT: PEX-AL-PE X
u
Rifeng: PEX-AL-PEX
u
Roth: PEX-AL-PEX
PEX-AL-PEX
u
Uponor: Multi-Layer composite tubing (MLC) PEX-AL-PEX
u
Warmboard PEX: PEX-AL-PEX
u
Watts: PEX-AL-PEX
u
Weil-McLain: PEX-AL-PEX
u
WSD (Willow Springs Distributing) PEX-AL-PEX
u
Zurn Alumicor: PEX-AL-PEX
Standard Barrier tubing, 1/2" ID
u
M r. Pex
u
Rehau Raupex Oxygen Barrier
(manufactured after 3/8/11)
u
ThermaPEX (LK PEX)
u
Uponor Helio PEX
u
Uponor Wirsbo hePEX
u
ViegaPEX Barrier
u
Watts RadiantPEX+
PERT tubing, 1/2" ID
u
Infloor Heating Systems: InfloorPERT
u
Oil Creek Plastics: HEATFLEX pipe
u
Roth: X-PERT S5, 5 layer
u
Watts: RadiantPERT
u
Zurn: hy-PE-RTube
Viega Fostapex is not approved, the diameter is too large for the Warmboard groove.
CAUTION!
DO NOT USE silicone or other adhesives in the
tubing channels.
Page 5
Necessary tools
For assistance call
1.877.338.5493
5
Installation kit includes
(supplied with each order)
u
3 Custom routing templates/guides (wood)
5
u
1 Router bit,
u
2 Alignment pins
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1 Porter Cable template guide
u
1 Porter Cable guide lock nut
/
"
8
Additional materials and tools
(for on-site use)
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Circular saw, carbide blade
1
u
Porter Cable router, 1
u
Electrician nailing plates
u
Heavy roller (typically a linoleum roller)
u
Warmboard approved tubing
u
Shop vacuum
u
Drill motor with a 1
u
PEX tubing cutter
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Felt tip marking pen
u
Warmboard panel and tubing plans
u
Tubing un-coiler
u
4" grinder or dremel
Warmboard, Inc. can supply tubing and manifolds at very competitive prices. Ask your Project Manager for details.
/
horsepower minimum required
2
1
/
" drill bit
4
Page 6
Choosing the correct router
NOTE
Not all Porter Cable sub-bases interface properly with the Warmboard supplied Porter Cable metal template guides.
1
A minimum 1 size of the metal template guide is 1" OD, designed for Porter Cable routers and accessories only.
/
horsepower router is required. The
2
6
This photo shows the correct templet guides to use with the Porter Cable router. These templet guides are supplied by Warmboard.
This photo shows the correct sub-base and the supplied metal templet guides installed.
CAUTION!
This Porter Cable router DOES NOT interface with our supplied template guide and will not work to create custom routes.
Page 7
Custom routing
Check list
u
Review all the tubing layout plans. Using a felt tip marker and the provided wood templates, mark all areas on the Warmboard–R panel that will require custom routing.
u
Prepare router with router bit, template guide and template guide lock nut.
The Porter Cable router is not provided. A minimum
1
/
1
horsepower is required.
2
Procedure
For assistance call
1.877.338.5493
7
u
Place the appropriate custom routing template over the area to be routed
u
Fasten with 3 screws to secure the wooden template in position
u
Ensure that the router bit and metal template guide are properly installed, then proceed with the router
u
When the route is complete, remove the template guide and use 4" grinder or deburring tool to remove aluminum burrs to ensure that entire area is smooth in preparation for tubing installation
Visit warmboard.com/videos for further instructions.
5
/
" Router Bit
8
Temp l ate Guide GuideLock Nut
Page 8
Panel types
8
7
There 2 panel types of Warmboard–R panels. Each panel measures 23 Panels are made from OSB and are square-edged. Filler panels are also available.
/
" W x 47
8
RT RS
7
/
" L x
8
13
/
" H.
16
Turn Panel Straight Panel
NOTE Read all instructions before beginning the installation process.
Review supplied working drawings including floor plan dimensions, before installation.
Page 9
Example of panel and tubing design
For assistance call
1.877.338.5493
9
Warmboard does encourage confident contractors and homeowners to draw their own panel and tubing shop drawings. We recommend loop lengths of 300 foot maximum, from supply to return manifold.
The modular design of the Warmboard–R panel allows opportunity for little or no custom routing.
If the finish floor is a nail down hardwood, Warmboard–R panel should install perpendicular to the hardwood planks.
If this is not an endeavor you want to take on, Warmboard, Inc. can provide the shop drawings.
Panel layout example Tubing layout example
Panel layout for this
18.5 ft
RT RT RT RT RT RT RT
RT RS RS RS RS RS
RS RS RS RS RS RS RT
RS RS RS RS RS RS RT
RTRTRTRTRTRTRT
section starts here.
RT
9.75 ft
6 ft
9.75 ft
Fireplace
18.5 ft
RT RT RT RT RT RT RT
RT RS RS RS RS RS
1.2
ZONE 1
RS RS RS RS RS RS RT
170
RS RS RS RS RS RS RT
RTRTRTRTRTRTRT
1.1
ZONE 1
210
Panel layout for this section starts here.
RT
9.75 ft
6 ft
9.75 ft
Fireplace
Page 10
Installing over existing subfloor
10
It is essential that the existing subfloor is both flat and smooth before the installation of Warmboard–R. Inspect the subfloor for evenness along the joists and flatness between the joists.
If necessary, sand the subfloor, install extra blocking below the subfloor, and refasten the subfloor to even areas. Also, inspect for squeaks and refasten with decking screws as necessary.
The subfloor and Warmboard– R need to be dry. The Warmboard–R cannot be exposed to any rain before or after installation.
Cutting and installing Warmboard–R is very straightforward. The panels can be trimmed with a standard skill or table saw and will rip just like ordinary OSB. It is best to cut the panels with the aluminum side down. We recommend two different options for attaching the panels to the subfloor.
It is crucial to use the provided alignment pins to line up the channels from panel to panel.
Screw fasteners methods
1
Use a 8 x 1 R4 screw with a top at Home Depot). Using an equivalent product is acceptable. Fasten with in a pattern of 3 rows of 4.
u
No pre-drilling required
u
Self counter sinking
u
No adhesive needed
/
" “GRK Uber Grade” multi-purpose
2
1
/
" smooth shank (available
2
Nail and glue method
Using a construction adhesive designed for bonding OSB and plywood, such as “Loctite PL Wood” is an excellent choice. The use of an equal product is also acceptable. Follow all directions as specified by the adhesive manufacture.
For nailing, use a ring shank or a screw nail. To determine the appropriate length of the nail to use, evaluate existing thickness of subfloor and add
13
/
". This will be the minimum length required.
16
Fasten nails with a pattern of 3 rows of 4.
Page 11
Installing over concrete slab
For assistance call
1.877.338.5493
11
Benefits
Installing Warmboard–R over an existing concrete slab can retrofit a basement or home remodel with a state of the art radiant floor heating system. Finish floor options include the broad range available with a Warmboard system such as hardwood, tile, carpet, vinyl and linoleum.
Concrete slab requirements
The existing slab must be level and flat. A newly poured slab needs to be well cured which requires a minimum of 30 days. A moisture test should be conducted prior to installation to ensure the slab is properly cured. The slab must have sufficient drainage from rain and snow on a year round basis. If the Warmboard–R panels are exposed to any standing water or any moisture intrusion, the wood will rot. Do not use Warmboard–R if these environmental conditions are possible.
When Warmboard–R is being installed over an existing slab, it is crucial for the panels never to be exposed to weather. After installation, if the Warmboard panels are exposed to rain or snow, the moisture will be trapped in the panel and wood rot will take place.
Testing for moisture
There are several possible methods by which to test the moisture content of a newly poured slab, the simplest being “The Plastic Sheet Method” (ASTM D 4263-83). For this method, seal an 18" x 18" square of clear plastic sheet to the slab with tape on all 4 sides. If, after 16 hours, any condensation is found on the underside of the plastic or if the surface of the concrete is darkened, the concrete is considered too wet for coating application. Do not allow the sheet to come in contact with direct sunlight or excessive heat.
It is possible for this particular method to yield a false result, giving the impression that the slab is fully cured, when in fact it still contains moisture. For example, in cooler conditions, the concrete may retain its moisture and fail to condense on the plastic. However, an obvious appearance of moisture in this method almost always indicates excessive moisture.
With the Plastic Sheet Method, the best way to ensure a reliable result is to make sure that the surface temperatures and ambient conditions during the test are very similar to those present after the Warmboard panels are installed.
If no moisture test is conducted, we recommend giving a newly poured slab 90 days to cure fully.
Installation method 1
Install a vapor retarder directly to the slab. We recommend either a 6 or 10-mil polyethylene overlapped two feet (2') at the seams. Continue with Warmboard–R panel installation with the use of Tapcon concrete fasteners or Split Drive Anchors. We recommend a maximum of 9 fasteners for each panel.
Installation method 2
Install a 6- or 10-mil polyethylene vapor retarder directly to the slab, overlapping two feet (2') at the seams. Next, install the or Homasote 440 Soundbarrier over the entire slab (adding a R-value of 1.2). Gap all Homasote panels
3
/
" from all adjoining panels and
16
Use fasteners to attach the entire assemble to slab. We recommend 9 fasteners per panel. Review the installation instructions of the Homasote Comfort Base or the 440 Soundbarrier at homasote.com
Before installation of a Tapcon fastener, drill a pilot
1
/
hole
" deeper than the Tapcon will reach. Draw the
2
bit in and out of the pilot hole repeatedly to loosen excess material. Then remove the excess using a shop vacuum.
1
/
" Homasote Comfort Base
2
3
/
" from walls.
8
Page 12
12
Fastening pattern for Warmboard–R over concrete
Split drive anchor OR Tapcon concrete screw
13
/
" Warmboard–R
16
6-mil polyethylene vapor barrier
1" min
Concrete slab
We highly recommend flat head split drive anchors. They will save many hours, or days, of labor by comparison.
Concrete drilling should be done with panels in place. Predrilling the panels prior to installation is not recommended.
Concrete drilling should be done with a heavy duty
1
roto hammer drill and a high quality
/
" masonry
4
drill bit. Use a 3 lb. sledge hammer to drive the split drive anchor through the predrilled panel and into the concrete.
1
1
/
Use a
/
" x 2
" flat head split drive anchor.
4
2
Split drive anchors can be difficult to find in common retail stores. We suggest visiting confast.com or calling 888-498-5747.
Before installation of a Tapcon fastener, drill a pilot hole 1/2" deeper than the Tapcon will reach. Draw the bit in and out of the pilot hole repeatedly to loosen excess material. Remove the excess using a shop vacuum.
Predrill with Warmboard–R in place using a high-quality
1
masonr y bit. Drilling depth should be
/
" deeper than
2
the required specication without drilling through the slab. All concrete drilling should be done with a heavy duty rotary hammer drill.
Preferred method
1
1
/
/
2
" x
"Flat Head Split Drive Anchor
2
4
1
/
Use
" high-quality masonr y bit
4
1
1
/
/
" x
" Flat Head Tapcon Concrete Screw
2
4
4
3
/
Use
" high-quality masonr y bit
16
Page 13
Tubing installation
For assistance call
1.877.338.5493
13
1. Clean channels and entire panel
This simple, but important step of the process will
ensure the tubing sits ush and level.
u
Use a shop vac and leaf blower if available
u
Make sure channels are free of all debris
2. Lay tubing loops over panels
u
Layout the tubing path and clearly mark each loop to avoid any future confusion
u
Mark manifold locations as well as supply and return lines
u
Mark the areas that require a custom route
The router base does require room to operate and may be difficult to use near an existing wall. Plan accordingly.
3. Return lines back to manifolds
(4 available methods)
Method 1
Use the pre-grooved channels in the panels to return the tubing to the manifold location.
Method 2
Use the custom routes on the surface of the panel to return the tubing back to the manifold location.
Method 3
Use a bury point, so that the tubing drops below the suboor to return the tubing back to the manifold (see example to the right).
Method 4
Use the “panel cut back” to create a tubing channel above the suboor for the tubing to return back to the manifold (see example to the right).
Method 3
Method 4
Top of Warmboard–R panel
Joist
13/16" nailing plate
1/2" PEX
Tubing channel
Drill bury point hole at a 3 0º angle with 3/4" drill bit. Debur all edges around bury p oints.
Existing subflo or
Insulate supply and return leaders below subf loor in unconditioned spac e
Fi x-It-A ll or Portlan d Cement
Joist
Warmboard –R over existing subflo or
Page 14
4. Perform the custom route
u
Use the templates supplied by Warmboard, Inc. to
complete process (see page 5)
u
Do not attempt a custom route without the proper metal
template guide attached to the router (see page 6)
5. Install tubing
u
Only use a tubing brand from our “Approved tubing list”
(see page 4)
u
Use a heavy roller or wooden block and hammer to
secure the tubing rmly in the channel
14
u
Do not use silicone or adhesive in the channels as this
will cause the tubing to sit too high
u
Tape the ends of the tubing to prevent any debris from
clogging the lines
u
For large jobs a tubing uncoiler can be an excellent
investment
Use nail plates to secure tubing as needed.
Remove plates before nish oors are installed.
Page 15
Tubing installation (cont'd)
For assistance call
1.877.338.5493
15
6. Install manifold
u
Follow all installation details and specifications documented by the manufacturer. Manifolds are usually placed in closets or between interior wall stud bays with an access door
u
Pressure test all loops with air, at a minimum of 60 psi
u
Clearly mark all supply and return loops, documenting rooms and zones on manifolds to avoid future confusion
Framing Dimensions for Manifold Box
Loops Width x Height
2 14" x 36" Clear
3 16" x 36" Clear
4 18" x 36" Clear
5 20" x 36" Clear
6 22" x 36" Clear
7 24" x 36" Clear
8 26" x 36" Clear
Temperature Gauge
Shuto Valve
Actuator Valve
Supply and Retur n
PEX or Copper Tubing
Hose Bib
Sill Plate
Warmbo ard–R Panel
Subfloor
Insulated Supply
and Return Piping to
Manifold
7. Tubing repair
Wall StudAir Vent
2x Header
Flow Meter, TYP
Supply Manifold
Return Manifold Compression Fitting
1/2" PEX Tubing
Blocking
Joist Space
Manifold example
9 28" x 36" Clear
10 30" x 36" Clear
If tubing damage does occur it is an easy x. Every tubing manufacturer makes repair couplers to repair a punctured section of tubing. Simply pop out the tube, cut out the damaged area and insert a coupling. Because the couplings are larger in diameter than the PEX tube, the installer will have to chisel the groove slightly to accommodate the coupler. Average time to x a punctured tube is typically 10–15 minutes.
Page 16
Installing solid wood flooring
16
NOTE
Follow the specification and installation guidelines of the flooring manufacturer and the National Wood Flooring Association.
u
Wood is a hygroscopic material; meaning it absorbs
moisture from the air
u
The changing atmosphere of humidity will cause the
hardwood to expand and contract
u
These changes that finish hardwood floors can experience from humidity swings are referred to as “gapping” and “cupping”
The application of solid hardwood floors installed over a radiant heated floor is approved by many hardwood manufacturers and trade organizations. Warmboard–R installed with hardwood floors is a proven successful technology.
Avoid gapping/cupping of hardwood
Use a wood species that is dimensionally stable. There are three types of cuts from the tree: Quarter sawn, Rift sawn, and Plain sawn. Quarter sawn is nearly all vertical grain lumber which is a better quality cut and dimensionally stable. Rift sawn is the next best choice. Anything wider than
1
3
/4" is referred to as plank flooring. Anything
narrower than this is called strip flooring. In general, strip flooring is more dimensionally stable. However, plank flooring has been installed over Warmboard–R successfully in many projects with widths of up to 22" on occasion.
Page 17
Acclimate wood
For assistance call
1.877.338.5493
17
Low moisture content of the wood flooring is an important condition for stability. It is crucial to acclimate the wood. Bring the wood strips to the job site and sticker them. This means pull them out of their boxes and set them up so air can circulate around them. Acclimation time can vary, but two weeks is recommended. The wood flooring should not be delivered on the job site until the interior plastering is completed and dry.
The radiant floor heating should be in good operation also before the hardwood arrives. It is best to operate the radiant floor system for a few weeks to help bring down the moisture content of Warmboard–R. This procedure should take place no matter what time of year the hardwood is being installed.
Humidity control on the job site is crucial in some areas of the country. It may be required to operate the air conditioner to control the indoor humidity a few days before the wood is delivered. Keeping the indoor humidity between 30%-50% will keep the wood stable.
The hardwood should not experience any large swings in humidity or temperature once it arrives on the job site. It is best to keep the ambient temperature in the house between 60°F and 80°F and keep the indoor humidity between 30-50% range. To meet these specifications, it will be required to operate the radiant floor heating or the air conditioner during wood acclimation and after hardwood installation.
Hardwood floor installers will often test the moisture content of the subfloor and the wood finish floor prior to an installation. The moisture content of Warmboard–R should be at 12% or less. The moisture content of the finish hardwood should read within 4% of the Warmboard reading. The ideal reading of the hardwood would be between 6-9%, however, this reading can vary in your climate zone.
It is difficult to get a proper moisture content reading from the Warmboard–R due to the aluminum skin. For an accurate moisture reading from the top side of the Warmboard panel, use a moisture meter with insulated contact pins that have hammer probes. An example of this meter is model J4 or J2000, available at delmhorst.com.
Be aware of any moisture or humidity intrusion that may take place on a project. For example, a crawl space under Warmboard–R that is dry in the summer and experiences water intrusion in the winter months could cause large humidity swings and movement of the finished hardwood floor (gapping and cupping).
Page 18
Hardwood manufacturers
A list of hardwood manufacturers who endorse their products for use with Warmboard. Other brands of hardwood can also be installed.
Engineered Engineered EngineeredSolid Solid Solid
Anderson Tuftex some n/a
800.441.7429 andersontuftex.com
The Heartpine Company yes yes
434.234.8199 heartpinecompany.com
Mohawk Hardwood Flooring yes no
800.266.4295 mohawk-flooring.com
18
Armstrong, Bruce, Robbins some no
800.2233.2823 armstrong.com
Arrigoni Woods yes yes
888.423.6668 arrigoniwood.com
Authentic Pine Floors yes yes,
800.283.6038 authenticpinefloors.com under 6"
Bellawood Hardwood Floors some, no
800.HARDWOOD bellawood.com floating only
Boen Hardwood Floors yes n/a
888.897.0800 boen.com
BR-111 Exotic Hardwood Floors yes no
800.525.2711 b r 111. c o m
Broad-Axe Flooring Company n/a yes
802.257.0064 broadaxeflooring.com
Carlisle Wide Plank yes yes
800.595.9663 wideplankflooring.com
Craft Artisan Hardwood Floors yes n/a
877.828.1888 craftfloor.com
Dinesen n/a yes +45 7455 2140 dinesen.com
Goodwin Heart Pine Company yes yes
800.336.3118 heartpine.com
Heritage Wide Plank Flooring n/a yes heritagewideplankflooring.com
Homerwood Hardwood Flooring yes no
814.827.3855 homerwood.com
Junckers Hardwood Floors most yes
800.878.9663 junckershardwood.com
Karelia Hardwood Floors n/a yes
888.840.3435 kareliafloors.com
Launstein Floors yes yes
888.339.4639 launstein.com
Lauzon Hardwood Flooring yes no
800.665.6765 lauzonflooring.com
LM Flooring some, n/a
972.417.9900 lmflooring.com floating only
mafi yes n/a
647.409.5984 mafi.com
Mannington Wood Floors yes yes
856.935.3000 mannington.com
Mirage Floors most no
800.463.1303 miragefloors.com
Mountain Lumber yes yes
800.445.2671 mountainlumber.com
Plyboo yes n/a
866.835.9859 plyboo.com
Quarter-Sawn Flooring yes n/a quarter-sawnflooring.com
Schotten & Hansen yes yes schotten-hansen.com
Shannon & Waterman yes yes
844.315.2520 shannonwaterman.com
Shaw Hardwood Floors some no
800.441.7429 shawfloors.com
Southern Wood Floors yes no
888.488.7463 southernwoodfloors.com
Tarkett Wood Floors some no
888.639.8275 home.tarkett.com
Thermory Flooring and Decking yes yes
585.591.2333 thermoryusa.com
Torlys yes n/a
800.461.2573 torlys.com
Vintage Flooring yes no
877.256.0231 vintageflooring.com
What It’s Worth n/a yes
512.328.8837 wiwpine.com
Hallmark Hardwood Floors yes yes
888.551.0888 hallmarkhardwoods.com
Page 19
Installing traditional strip and plank hardwood
For assistance call
1.877.338.5493
19
NOTE
Follow the specification and installation guidelines as provided by the hardwood/ bamboo manufacturer, the National Wood Flooring Association and those of the adhesive manufacturer.
Because Warmboard–R has a vapor retarder built into the panel, no additional vapor retarder is required. Wood can be installed directly over Warmboard–R.
We recommend 3 installation options (all common methods)
u
Nail hardwood directly to Warmboard–R
u
Nail and glue hardwood directly to Warmboard–R
u
Glue the hardwood directly to Warmboard–R
(no fasteners)
Warmboard approved adhesives
u
Bona R851, R859, R850T
u
Bostik’s Best, BST, EFA and Vapor Lock
u
Mapei Ultrabond Eco 975 and 980
u
Sikabond T-35 and T-55
u
Stauf Adhesives PUM-950 Power Mastic
u
Titebond 811, 821 and 771
u
Wakol MS 260, PU 225
Nail directly to Warmboard–R
Should you choose to nail plank ooring directly, know that the aluminum coating on Warmboard–R acts as the required vapor retarder. You do not need to install additional material between the Warmboard–R panel and the hardwood.
Installing the hardwood perpendicular to the tubing pattern is the easiest method. It is important to see the tubing as the hardwood is nailed to avoid tubing damage. It is recommended to tongue nail at a 45 degree angle at 6" on centers and use 2" ooring nails. Occasionally, plank ooring may need to run the same direction as the tubing, and nailing the plank could cause tubing damage. Should this occur, DO NOT NAIL – either glue with an approved adhesive or face nail the plank. While the planks can be successfully nailed down parallel to the tubing pattern, this method may require extra labor. Strategic planning with the layout can avoid face nailing and gluing in many locations.
Warranty letters from these companies are available upon request.
Page 20
20
Nail and glue directly to Warmboard–R
Should you choose to nail and glue the hardwood directly, know that the aluminum coating on the Warmboard–R panel acts as the required vapor retarder. Aside from the glue itself, you do not need to install additional material between the Warmboard–R panel and the hardwood.
Installing the hardwood perpendicular to the tubing pattern is the easiest method. It is important to see the tubing as the planks are nailed to avoid tubing damage. It is recommended to tongue nail at a 45 degree angle at 6" on centers and use 2" ooring nails. Occasionally, plank ooring may need to run the same direction as the tubing, and nailing the plank could cause tubing damage. Should this occur, DO NOT NAIL – the troweled on glue will successfully bond the plank to the Warmboard–R panel. Be sure to use only an adhesive approved by Warmboard, Inc.
Glue directly to Warmboard–R
Should you choose to glue the hardwood directly, know that the aluminum coating on the Warmboard–R panel acts as the required vapor retarder. Be sure to use one of the approved adhesives listed on page 19 or 21.
Operating the radiant heating system
We recommend circulating low water temperatures for the first few days of operation under newly installed wood floors. Then, gradually bring the water temperature up to the designed set point. For example, start with 90°F water and after a few days, bring it up to 100°F. Then, finalize a set point of 110°F.
It is ideal for the heating system to be designed with a control strategy referred to as Outdoor Reset. This technology sets up a heating curve that will gradually change the delivered water temperature based on the current heat loss of the house. This is an excellent strategy for gradually heating hardwood floors.
Surface temperatures of the installed hardwood should not exceed 85°F.
Page 21
Installing engineered, laminate and bamboo flooring
For assistance call
1.877.338.5493
21
NOTE
Follow the specification and installation guidelines as provided by the hardwood/ bamboo manufacturer, the National Wood Flooring Association and those of the adhesive manufacturer.
Because Warmboard–R has a vapor retarder built into the panel, an additional one is not required. Wood can be installed directly over Warmboard–R.
To review an excellent line of bamboo products to install over Warmboard–S, check out plyboo.com. For information on their full warranty with Warmboard, products visit warmboard.com. Be sure to review their installation instructions.
We recommend 4 installation options (all common methods)
u
Floating floor method
u
Glue only
u
Nail the planks directly to Warmboard–R
u
Nail and glue planks directly to Warmboard–R
Warmboard approved adhesives
u
Bona R851, R859, R850T
u
Bostik’s Best, BST, EFA and Vapor Lock
u
Mapei Ultrabond Eco 975 and 980
u
Sikabond T-35 and T-55
u
Stauf Adhesives PUM-950 Power Mastic
u
Titebond 811, 821 and 771
u
Wakol MS 260, PU 225
Floating floor method
This is a great option because the oorboards are locked together at the joints of each board and not nailed or adhered to the suboor. This allows the whole oor to move as a single unit if a dimensional change within the oor takes place. There is an acoustic padding available that is placed between the Warmboard–R and the planks. This padding is an excellent upgrade for the system.
Warranty letters from these companies are available upon request.
Page 22
22
Glue directly to Warmboard–R
Should you choose to glue the directly, know that the aluminum coating on the Warmboard–R panel acts as the required vapor retarder. Be sure to use one of the approved adhesives listed on pages 19 and 21.
Nail directly to Warmboard–R
Should you choose to nail the ooring directly, know that the aluminum coating on Warmboard–R acts as the required vapor retarder. You do not need to install additional material between the Warmboard–R panel and the hardwood.
Installing the planks perpendicular to the tubing pattern is the easiest method. It is important to see the tubing as the planks are nailed to avoid tubing damage. It is recommended to tongue nail at a 45 degree angle at 6 nails. Occasionally, plank ooring may need to run the same direction as the tubing, and nailing the plank could cause tubing damage. Should this occur,
DO NOT NAIL – either glue with an approved
adhesive or face nail the plank. While the planks can be successfully nailed down parallel to the tubing pattern, this method may require extra labor. Strategic planning with the layout can avoid face nailing and gluing in many locations.
" on centers and use 2" ooring
Nail and glue directly to Warmboard–R
Should you choose to nail and glue the ooring directly, know that the aluminum coating on Warmboard–R acts as the required vapor retarder. Aside from the glue itself, you do not need to install additional material between the Warmboard–R panel and the hardwood.
Installing the planks perpendicular to the tubing pattern is the easiest method. It is important to see the tubing as the planks are nailed to avoid tubing damage. It is recommended to tongue nail at a 45 degree angle at 6 nails. Occasionally, plank ooring may need to run the same direction as the tubing, and nailing the plank could cause tubing damage. Should this occur, DO NOT NAIL – the troweled on glue will successfully bond the plank to the Warmboard–R panel. Be sure to use only an adhesive approved by Warmboard, Inc.
" on centers and use 2" ooring
Acclimate wood
See page 17.
Surface temperatures of the installed hardwood should not exceed 85°F.
Page 23
Installing tile
For assistance call
1.877.338.5493
23
Warmboard–R is a OSB (Oriented Strand Board) with a .025" thick aluminum skin. Tile or stone set to Warmboard–R is subject to all of the tile setting requirements of any ordinary unheated wooden subfloor.
We recommend that the installation of all tile and stone meet the standards set forth by the TCNA (Tile Council of America). All materials and installation practices should be referenced in the American National Standards Institute (ANSI) as well.
There are currently no TCNA testing results for Warmboard–R. We do however have test results for our Warmboard–S structural subfloor panel. Due to the nearly identical properties of these two products, we are strongly convinced that Warmboard–R would perform equally to Warmboard–S under the established TCNA testing conditions.
13
/16" thick, 2' x 4' panel of
TCNA testing
The TCNA has successfully tested six different tile methods over Warmboard–S. The purpose of this testing was for an expert third party to endorse best practices for installing tile and stone over Warmboard. The testing method used was ASTM C627 (The results of the Robinson Floor Test can be made available upon request).
TCNA performance ratings and description
Residential: Suitable for homes (tile survived 3
cycles of testing with no evidence of damage)
Light Commercial: Suitable for ofce spaces, etc.
(Tile survived 6 cycles of testing with no evidence of damage)
Moderate: Suitable for hospitals, etc. (Tile survived
10 cycles of testing with no evidence of damage)
Warmboard recommended assembly methods and test results
Method 1: Backer Board
u
Performance Rating: Extra Heavy
Pa ge 24
Method 2:
u
Performance Rating: Extra Heavy
Page 26
Method 3:
u
Performance Rating: Extra Heavy
Page 27
Method 4: RedGard Uncoupling Mat
u
Performance Rating: Light Commercial
Page 28
Method 5: Uncoupling Membrane Blanke•Permat
u
Performance Rating: Light Commercial
Page 29
Method 6: Uncoupling Membrane Schluter Ditra
u
Performance Rating: Light Commercial
Page 30
3
/4" Mapei Mud Bed
3
/8" Mapei Self-leveling Underlayment
Heavy: Suitable for shopping malls, etc. (Tile
survived 12 cycles of testing with no evidence of damage)
Extra Heavy: Suitable for airports, etc. (Tile
survived 14 cycles of testing with no evidence of damage)
Page 24
Method 1 Backer Board
There are a variety of Cementitious Backer Units, or CBU’s available. Backer boards have the advantage that they have low mass and are relatively inexpensive to install. Also the available thicknesses of areas to match up well with adjacent nish oors.
Prior to each panel installation, apply thin-set to the top surface of the Warmboard–R using a
1
/
" square-notched trowel. The purpose of this
4
butter coating of thin-set is to function as a leveling compound. Immediately fasten the backer board before the thin-set dries using “backer board screws.” See details on next page for a tip on avoiding tubing damage. Tape all seams with backer board tape. Finish with tile or stone.
A warranty letter from Custom Building Products for the use of WonderBoard is available upon request.
1
/
" and
4
1
/
" provide a base for tiled
2
®
over Warmboard–R
Custom Building Products_
Custom Building Products_
Custom Building Products_
VersaBond Flex
Wond erBoard
®
FlexBond
®
24
Tile or stone flooring
®
Warmboard–R
®
Backer board must run perpendicular to the Warmboard–R panels. Seams should also be staggered. Take special care while fastening to note, and avoid, tubing damage.
Substituting with other comparable brands that meet ANSI standards is acceptable.
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Page 25
Installation tip Use a stencil to avoid tubing damage with Backer Board
With the use of a clear thin polyethylene plastic sheeting (3 or 4-mil) and a permanent marker, you can quickly create a stencil of the actual tubing pattern. By placing this custom stencil over the backer board you can safely install all of your fasteners and avoid tubing damage.
For assistance call
1.877.338.5493
25
1. 3.2. 4.
Cut the polyethylene plastic to the size of backer board. Save time by cutting all of your full size 3' x 5' plastic stencils at once. Caution: Do not cut directly over the Warmboard or the tubing.
Place the precut plastic over the Warmboard–R panel and tape down the corners. With a permanent marker, trace the tubing pattern onto the plastic. Be sure to clearly mark the top and bottom on the stencil. Carefully remove plastic and lay at next to work area.
Trowel a coat of Thin-Set over the Warmboard–R panel and place the backer board over the appropriate Warmboard location (review any information on previous page as needed).
Align the stencil over the backer board and tape down the corners. Mark all safe fastening locations with a drill bit, then remove plastic stencil and fasten as normal.
Page 26
3
Method 2 Mortar Bed
/
" thick with
4
“4 To 1™ Mud Bed Mix” by Mapei®
Mortar beds have been the traditional method of addressing the expansion, contraction and deection properties of wooden suboors. They have the advantage that by their very nature they provide a thick, continuous, stable surface to which tile readily adheres. They have the disadvantage that they tend to be expensive, add signicant mass to a system, and due to their thickness, often cause the elevation of tile areas to not match up well with adjacent carpeted or hardwood areas.
When applying mortar beds, install a 4 or 6-mil polyethylene to serve as a cleavage membrane. Fasten down a diamond wire mesh lath over the membrane using crown staples and nish with a minimum Bed Mix or equal). After the mortar bed has cured, thin-set and tile or stone may then be applied.
3
/
" mortar bed (Mapei
4
Substituting with other comparable brands that meet ANSI standards is acceptable.
®
4 to 1™ Mud
4 to 1™ Mud Bed M ix
Diamond wire
mesh lath
4 mil polyet hylene
sheeting
UltraFlex
Mapei
Mapei
™
2
Tile or stone flooring
Warmboard–R
26
®
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Take care to avoid tubing damage.
Page 27
Method 3 Ultraplan® Easy,
3
/
" self-leveling underlayment by Mapei®
8
The main advantage of this product is the thin prole with the great strength of a mortar bed.
To proceed with this underlayment, clean panels, apply “Mapei Primer T” (per Mapei instructions) then follow with diamond wire mesh lath and attach with crown staples. Mix and apply (per Mapei instructions) “Ultraplan
3
/
" or more. Finish with thin set and tile or stone.
8
Substituting with other brands in this assembly is NOT recommended.
®
Easy” to a thickness of
For assistance call
1.877.338.5493
Tile or stone flooring
27
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Take care to avoid tubing damage.
3/8" UltraPlan
Diamond wire
mesh lath
UltraFlex
®
Easy
Mapei
™
Mapei
2
Warmboard–R
®
Page 28
Method 4 RedGard® Uncoupling Mat by Custom Building Products
28
RedGard® Uncoupling Mat is a water and vapor­proof uncoupling membrane that can be used for crack-isolation in most tile, porcelain or natural stone installations. This product, when exposed to excessive substrate movement, absorbs stress and preserves the surface and integrity of the tile. RedGard Uncoupling Mat’s bonding layers have reinforced eece which locks mortar into the mat, ensuring strong, reliable installations.
To install, clean panels, trowel on “Mapei Granirapid instructions) using a
®
Thin-Set mortar” (mix per Mapei’s
1
3
/
/
" x
" V-notched trowel.
4
16
Immediately install the RedGard Uncoupling Mat.
1
1
/
Follow next day with thin-set using
" x
4
/
" square
4
notch trowel. Finish with tile or stone.
Substituting with other brands in this assembly is NOT recommended.
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Take care to avoid tubing damage.
A TCNA “Bond Strength Test” was performed with Warmboard and Mapei Granirapid. Summary of these test results are below:
u
Warmboard–S with Granirapid averaged 217 PSI
u
Plywood with Granirapid averaged 240 PSI
u
Minimum requirement is 50 PSI
The TCNA “Bond Strength Test” assembly results, can be made available upon request.
UltraFlex
®
RedGard
Custom Bui ldi ng Products_
Uncoupling Mat
Mapei_
®
Granirapid
™
Mapei
2
Tile or stone flooring
Warmboard–R
®
Page 29
Method 5 Uncoupling membrane “Permat” by Blanke
For assistance call
1.877.338.5493
29
For stone and tile installations, Blanke • PER MAT offers amazing crack isolation protection and superior compression and tensile strength. The Blanke
• PERMAT reinforced mesh panel adds major
support to wood suboors, greatly reducing vertical suboor movement (deection).
To proceed with this installation, clean panels, trowel on the Mapei “Granirapid Thin-Set mortar”
1
3
/
(mix per Mapei’s instructions) using a
" x
4
/
"
16
V-notched trowel. Immediately install the Permat.
1
1
/
Follow next day with thin-set using
" x
4
/
" square
4
notch trowel. Finish with tile or stone.
A warranty letter from Blanke, Inc. for the use of Permat over Warmboard–R is available upon request.
Substituting with other brands in this assembly is NOT recommended.
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Take care to avoid tubing damage.
A TCNA “Bond Strength Test” was performed with Warmboard and Mapei Granirapid. Summary of these test results are below:
u
Warmboard–S with Granirapid averaged 217 PSI
u
Plywood with Granirapid averaged 240 PSI
u
Minimum requirement is 50 PSI
The TCNA “Bond Strength Test” assembly results, can be made available upon request.
™
Mapei
2
•
Blanke
Granirapid
Mapei_
UltraFlex
PERMAT
Blanke
®
Tile or stone flooring
Warmboard–R
®
Page 30
Method 6 Uncoupling membrane “Ditra” by Schluter
®
DITRA
structure of square cut cavities and an anchoring fleece laminated to its underside. Apply a layer of Mapei’s “Granirapid Thin-Set mortar” (a premium rapid-setting and flexible polymer-modified mortar) directly to the Warmboard, using a
1
grid. Wait until the mortar is completely dry below the mortar that meets or exceeds ANSI A118.1 on the topside of the or stone. There have been hundreds of successful tile installations installed by this method with no reports of problems or failure.
is a polyethylene membrane with a grid
5
/
16
/
" V-not ched trowel, and then install the DITRA
4
DITRA, then trowel on an unmodified thin set
DITRA, and immediately install tile
" or
A TCNA “Bond Strength Test” was performed with Warmboard and Mapei Granirapid. Summary of these test results are below:
u
Warmboard–S with Granirapid averaged 217 PSI
u
Plywood with Granirapid averaged 240 PSI
u
Minimum requirement is 50 PSI
The TCNA “Bond Strength Test” assembly results, can be made available upon request.
30
Tile or stone flooring
Schluter does not warranty the interface described above (Warmboard–S and DITRA).
Substituting with other brands in this assembly is NOT recommended.
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Schluter-DITRA
Schluter®
Mapei_
®
Granirapid
Kerabond
Mapei_
™
Warmboard–R
®
Page 31
Tile information resources
For assistance call
1.877.338.5493
31
The surface temperatures of tile or stone must not exc e e d 8 5° F.
Warmboard, Inc. is not an agent for the manufacturers listed here, and gives no actual or implied warranty of fitness for any of these products or manufacturers.
CAUTION!
Whatever method you use, make sure that the product meets the standards set forth and accepted by the TCNA, ANSI, and the ICC (formerly ICBO). Be sure to follow each manufacturer’s specific recommendations when using these products.
Ceramic tile backer board resources
u
USG Durock and Fiberock
u
Georgia-Pacific
u
JamesHardie
u
Wonderboard
Uncoupling membrane resources
u
Blanke
u
Custom Building Products
u
Schluter
Additional resources
u
American National Standards Institute (ANSI)
ansi.org
u
Tile Council of North America (TCNA)
tileusa.com
u
Mapei
mapei.us
Page 32
Installing carpet
32
Padding and carpet is a very common finish floor to use over Warmboard–R. The carpet cushion (padding) can be installed directly over Warmboard–R. Before installing the carpet cushion it is necessary to fill all of the empty grooves to provide an even surface for installation. Empty grooves can be filled with scrap PEX tubing. Another option is to use a floor leveling compound or Portland cement to fill the empty grooves making them flush and level with the panel surface. Do not install padding and carpet until all the loops have been properly pressure tested.
Sponge Cushion, Inc.
1.800.435.4062 commercial-carpetcushion.com
Product R-values
Luxury Step .80
Full House .68
Berber Supreme .59
Berber Master .35
Silent Walk .46
SP 380 .66
Tred-MOR 1562 .27
Tred-MOR 2568 .46
Tred-MOR 2580 .48
Tred-MOR 2500 .34
Deci-BLOK .10
When choosing a carpet cushion/carpet assembly we recommend a product that has a low R-value rating. The advantage of using a product with a low R-value is to keep the radiant floor system very simple. Meaning the system can use the same water temperatures for the tile, hardwood, and carpet in a home. This type of system is referred to as a one temperature system. To achieve a simple one temperature system, it is best to purchase a carpet and carpet cushion assembly that does not exceed an R-value of 2. If the R-value assembly exceeds R-2, a two temperature system may be required.
Leggett & Platt
1.800.866.9446 lpcarpetcushion.com
Product R-values
Arcadia .80
STAINMASTER® Plus .70
Laguna .70
Valencia .70
Aurora .70
Coronado .70
Solano .60
The Radiant Professionals Alliance (RPA) and International Association of Plumbing and Mechanical Officials (IAPMO) recommends that the surface temperature of carpet does not exceed 85ºF. Warmboard Inc. supports the recommendations of the RPA and IAPMO.
For other carpet cushion options review Group Two on on the following page.
Page 33
Carpet and padding R-values
For assistance call
1.877.338.5493
33
Carpet Thickness R-value
1/8" R-0.6
1/4" R-1.0
1/2" R-1.4
3/4" R-1.8
1" R-2.2
R-values are approximate. Check with product manufacturer for actual R-values.
GROUP 1
Prime Urethane 2.2 lb/cu ft 1/4" R-1.08 Not Recommended 3/8" R-1.62 1/2" R-2.15
Bonded Urethane 4-8 lb/cu ft 5/32" R-0.66 Not Recommended 1/4" R-1.05 3/8" R-1.57 7/16" R-1.84 1/2" R-2.09
Sunburst Family 10 lb/cu ft Not Recommended SunBerber 3/8" R-1.16 Sunburst 15/32" R-1.43 BerberGuard 3/8" R-1.25 SunGuard 15/32" R-1.50
GROUP 2
Fiber/Hair/Jute 6-8 lb/cu ft 1/4" R-0.97 3rd Choice 3/8" R-1.46 1/2" R-1.94
Wafe Rubber 25 lb/cu ft 1/4" R-0.62 2nd Choice 3/8" R-1.00 1/2" R-1.33
Slab Foam Rubber 33 lb/cu ft 1/4" R-0.31 Best Choice 3/8" R-0.47 1/2" R-0.62
Density Thickness R-value
Density Thickness R-value
Page 34
Installing cork flooring
34
NOTE
Follow all installation specifications provided by the cork manufacturer.
Cork flooring has a naturally high insulation value so it is important to choose one that is in thickness when working with radiant heat. This will keep the R-value to 1.5 or less giving better heating and response times, while simplifying the mechanical design at the same time. A more simple mechanical design means your cork floor will operate in the same water temperature range as tile, hardwood or carpet.
Established brands include Expanko Cork (expanko.com), American Cork (amcork.com), and Natural Cork (naturalcork.com).
3
/
" to
8
1
/
"
2
Installation of standard cork flooring
The installation of an underlayment is required over the Warmboard surface before standard cork flooring is installed. Care should be taken when fastening the underlayment to Warmboard–R because the tubing is obscured during this step. We recommend installing a underlayment with a sanded face. For complete installation details, refer to the “Engineered Wood Construction Guide” at apawood.org. Complete the installation of the cork by following all the manufacturer guidelines and specifications.
Once the underlayment is installed, the cork is adhered using a urethane adhesive made for cork applications. A good product to use is Dri Tac 7500 (dritac.com, 1.800.726.7845).
1
/
" APA listed plywood
4
Installation of cork laminate products
Cork laminate products also work well with Warmboard–R. These products are manufactured with cork on the top and bottom and an MDF layer sandwiched in between. It is not necessary to put any barrier between the cork flooring and the Warmboard surface prior to installation. The advantage of this type of cork floor is that it installs as a floating floor and requires no adhesive or nailing for proper installation. This allows the homeowner more flexibility if they ever decide to change the floor covering.
The surface temperature of cork flooring must not exc e e d 8 5° F.
When using a plywood or OSB (or equivalent) underlayment it is crucial to fully acclimate panels before installation. If underlayment panels are too high in moisture content, the panels will shrink from the floor heating and create an installation failure.
Page 35
Installing vinyl
For assistance call
1.877.338.5493
35
NOTE
Follow all installation specifications provided by the vinyl manufacturer.
There are several different types of vinyl flooring available and all can be used with Warmboard–R.
Common vinyl finish floors include
u
Sheet vinyl
u
Luxury tile vinyl
u
Luxury plank vinyl
For all types of vinyl installations over Warmboard we recommend a substrate underlayment be installed between the Warmboard and the vinyl finish floor.
Suggested substrate underlayments
u
1/4" or 1/2" interior plywood or OSB
u
1/4" or 1/2" tile backerboard
(ideal for bathrooms, kitchens)
Use the “stencil method” on page 25 to avoid tubing damage.
If the vinyl flooring is being used in conjunction with other types of flooring, consider the best underlayment to keep floor heights consistent between flooring types.
For tile backerboard installation, see page 24.
When using a plywood or OSB (or equivalent) underlayment it is crucial to fully acclimate panels before installation. If the underlayment panels are too high in moisture content, the panels will shrink from the floor heating and create an installation failure.
The surface temperature of vinyl flooring must not exc e e d 8 5° F.
DO NOT use adhesive if using plywood, just staples or screws.
Page 36
Installing linoleum
36
NOTE
Follow all installation specifications provided by the linoleum manufacturer.
Linoleum is a floor covering made from solidified linseed oil in combination with flour or cork dust over a burlap or canvas backing. As an all natural product, linoleum offers many advantages and interfaces well with Warmboard–R.
The installation of underlayment is required over Warmboard–R before the linoleum is installed. Care should be taken when fastening the underlayment to Warmboard because the tubing is obscured during this step. We recommend installing a APA listed plywood underlayment with a sanded face. For complete installation details refer to “Engineered Wood Construction Guide” at
apawood.org. Complete with installation of
linoleum, following manufacturer guidelines and specifications.
The surface temperature of linoleum flooring must not exceed 85°F.
When using a plywood or OSB (or equivalent) underlayment it is crucial to fully acclimate panels before installation. If the underlayment panels are too high in moisture content, the panels will shrink from the floor heating and create an installation failure.
1
/
4
" or
1
/
"
2
Page 37
Finish floor R-values
For assistance call
1.877.338.5493
37
Material Typical R-value R-value per inch Typical thickness
Plywood 0.825 1.10 0.750
OSB 1.050 1.40 0.750
Softwood 0.825 1.10 0.750
Ash 0.750 1.00 0.750
Maple 0.750 1.00 0.750
Oak 0.638 0.85 0.750
Pine 0.975 1.30 0.750
Fir 0.900 1.20 0.750
Engineered Bamboo 0.720 0.96 0.750
Engineered Wood 0.250 1.00 0.250
0.375 1.00 0.375
0.625 1.00 0.625
0.750 1.00 0.750
Engineered Wood Flooring Pad 0.200 1.60 0.125
Carpet Pad/Slab Rubber 33 lb 0.320 1.28 0.250
0.480 1.28 0.375
0.640 1.28 0.500
Carpet Pad/Waffle Rubber 25 lb 0.620 2.48 0.250
1.240 2.48 0.500
Material Typical R-value R-value per inch Typical thickness
Carpet 0.700 2.80 0.250
1.050 2.80 0.375
1.400 2.80 0.500
1.750 2.80 0.625
2.100 2.80 0.750
Wool Carpet 1.575 4.20 0.375
2.100 4.20 0.500
Sheet Vinyl 0.200 1.60 0.125
Vinyl Composition Tile (VCT) 0.200 1.60 0.125
Linoleum 0.400 1.60 0.250
0.200 1.60 0.125
Dense Rubber Flooring 0.250 1.30 0.325
Recycled Rubber Flooring 1.100 2.20 0.500
Cork 1.125 3.00 0.375
Cork/MDF/Laminate 1.175 2.35 0.500
Brick 3.375 2.25 1.500
Marble 0.400 0.80 0.500
Ceramic Tile 0.250 1.00 0.250
Thin-set Mortar 0.050 0.40 0.125
Hair Jute 1.940 3.88 0.500
1.250 3.88 0.325
Prime Urethane 1.400 4.30 0.325
2.150 4.30 0.500
Bonded Urethane 1.350 4.20 0.325
2.100 4.20 0.500
MDF/Plastic Laminate 0.500 1.00 0.500
Laminate Floor Pad 0.300 1.92 0.160
Page 38
Required water
Ave. of Supply/Return Water Temperature at Manifold for Good Dynamic Performance
temperature chart
0.5 1.0 1.5 2.0 2.5
30
85
20
80
10
75
2
3.0
3.5
4.0
38
Steady State Per formance will require 10% lower supply temperature.
R-value = Resistance value of floor covering
Warmboard, Inc. recommends a maximum floor temperature of 85°F in accordance with industry standard practices.
Assumes minimum R-19 insulation below the floor.
Warmboard–R is one component of a complete radiant system.
Complete system design shall be performed in accordance with Radiant Professionals Alliance (RPA) guidelines, manufacturers’ recommendations for ancillary components, and is the responsibility of the system designer.
Floor Temp.
Req. BTU/h/ft
80 100 120 14 0 160 180
Assumes a Designed Ambient Air Temperature of 70º Fahrenheit
= R-Value (thermal resistance)
Page 39
For assistance call
1.877.338.5493
39
warmboard.com
877.338.5493 8035 Soquel Dr., Ste. 41A Aptos, CA. 95003
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