WangYe WY50QT-7A User Manual

USER MANUAL
Motorcycle Operating Manual Model: WY50QT-7A
PREFACE
This manual explains in detail the correct operation and maintenance of WY50QT-7A, together with the expectation for your long-time use. Modifications in specification could cause the discrepancy with some figures and content in the manual, we feel sorry for that and hold the final right of interpretation.
Have a good enjoyment and thanks again for your purchasing!
IMPORTANT INFORMATION
Ÿ Driver and passenger
This motorcycle was only used to one driver. Never exceed to the Max load capacity of the motorcycle.
Ÿ For the safety, never drive to the motorcycle in the atrocious weather or the cold weather(under -12)
Ÿ For the road surface:
This kind of motorcycle is only drive in the highway.
Ÿ About the caution banner with the safety or environment, stick to the sundries box cover,
the rear shelf, and fuel tank cover. (Look at the clearly in the time for use or before use)
Please carefully read the user manual You must pay attention to the sentence or paragraph with caution banner.
Warning
No following the operation instruction in this manual may cause great damage to you.
Attention:
No following the operation instruction in this manual may cause injury to both you and vehicle.
Regard this manual as a permanent parts, even when transfer the vehicle to other people; transfer the manual at the same time
LIST
. Motorcycle safety driving Rules for safety driving ……………………1 Payload………………………………………2
.Parts & Subassemblies and use instruction
Parts & subassemblies……………………3 Speedometer and indicator ………………5
Ignition switch………………………………5
Fuel meter …………………………………6 Starting button & stop switch ……………6 Starting switch………………………………6 Main beam switch…………………………7 Turning signal light switch…………………7 Horn switch…………………………………7 Steering handle lock………………………7 Seat lock……………………………………8
.Operation guide
Checking before driving……………………9 Engine Starting……………………………14 Driving motorcycle…………………………15
Driving operation…………………………16 Braking operation………………………16 Engine power off operation……………17 Stopping motorcycle …………………17
.Service and maintenance Periodic maintenance schedule……………18 Simple trouble solution……………………21 Cleaning air filter ………………………23 Battery maintenance………………………23 Adjusting idling speed……………………24 Replacing gearbox oil………………………25
Spark plug…………………………………26 Replacing fuse ……………………………26
.Vehicle storage………………………27 .Vehicle identification ………………28 .Tool set ……………………………28 Ⅷ. Main techneque Parameter ……29
IX. Circuit diagram………………………31
Ⅹ.Emission Control System Warranty Statement32
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. Motorcycle safety driving
Rules for safety driving
Only Driver can insure the motorcycle driving safety
1.The motorcycle happen the many accidents, all reasons are that the car drivers didnt
look at the motorcycle drivers. So the motorcycle drivers must:
l Put up the coat in bright color l Avoid to the driving at night .you must drive on guard and carefully to the strong
light.
2.Particular care should be exercised at the level crossing of roads, entrance and exit of
parking lot or on the automobile lane.
3. Dont speeding, because the speeding usually to happen an accident.
4. You must get to the driving license and familiar with motorcycle. Never lend motorcycle
to the man without driving license or unfamiliar with motorcycle.
5. Avoid driving the road with accidental, easily result the operation failure or the part was
broken.
6. Always do a pre-riding inspection before operating the vehicle.Ref P9
7. During drive, grasp the handle and feet on the footrest.
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Payload
l Warning :
The light goods can only put in the rear shelf or other deposited place. The goods payload not heavier than Chart 1: Chart 1
Deposited Weight (kg) Rear shelf
5
The motorcycle max payload is 75kg,including the weight with the driver,
the passenger and the goods.
If the motorcycle is over loading, it can affect the motorcycle stability and
operation.
The goods on the motorcycle must fasten.
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.Parts & Subassemblies
Parts & Subassemblies
(Fig1.Fig2)
Fig 1
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Dashed……Indicate the not see parts directly
Fig 2
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Speedometer and indicator (Fig3-1 or FIG3-2
Fuel Meter Turning signal light LH EngineTachometer Turning signal light RH Speedometer Odometer
main beam indicator Oil indicator light
Note: Machine Meter is available(See fig3-1)
Ignition SwitchFig4
On ( )when the switch turn to this position,
Start engine and do not pull out the key.
⑵Off ( )—When the switch turn to this position,
Engine power off and take out the key.
⑶ Lock ( )—When the switch turns to lock position ( ),
Take out the key .do not do any turning operation And do not start engine and turn on light.
Notice :If the engine is idling speed for a long time in the hot climate, It will appear too hot Phenomenon Must close engine.
Fig 3-2
Fig 4
Fig 3-1
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Fuel MeterFig 5
1.Fuel Meter (Fig 5) shows the approx remainder of fuel. When the finger to (F), it indicates Full tank of 6L.
2. When the finger at red section it indicates the remainder of flue is 1.8L
Starting Button (2)and stop Switch(1)Fig 6
(1) Turn this button to for starting engine. (2)Press (2) this buttonstarting motor will start the engine.Ref P11
(3)Stop engine, turn the button to ” .
Fig 6
Fig 5
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Main beam switch (1)(Fig 7)
Press buttonis main beamPress button isdipped beam
Turning signal light switch (2)Fig 7
When the switches on ( ) ,the left turning signal light turn on. When the switch on ( ), the right turning signal light turn on,
Press it down the light turn off.
Horn Switch 3Fig 7
Press this button, the horn makes sound.
Steering handle lockFig8, Fig9
Turn the steering handle left to end, presses down ignition key1 to ( ), the steering handle are locked .Do the above opposite it opened.
Fig 8
Fig 7
Fig 9
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Seat LockFig 10
Put the key into seat lock hole and then clock-wise
open the lock.
Press down the multi-purpose until it make sound of
locked, then push the back of multi-purpose to confirm it has been locked and take out the key.
Fig 10
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. Operation instruction
Checking before driving
For safety and prevent trouble or accident, Pre-check up is necessary.
Fuel
When the pointer or fuel meter is close to red section, replenish oil; meanwhile, check the Fuel Tank and Carburetor rack or not.
Fuel Tank6L
Clock –wise to open the tank cover.Fig 11
Suggestion gasoline: octane number is 90
Do not replenish oil together with tidy or water
NOTICE:
If check gasoline orreplenish gasoline soon after stop, Beware of burning. Keep gasoline level under away from the height panel of flue tank while replenishing. If gasoline level is too high, it is easy to leak out. If swallow the oil careless, see the doctor at once.
Fig 11
Fig 11
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checking engine oil
checking engine oil level(Fig 12Fig 13
1.Keep the motor steady in the flat ground, and then use the key to open the seat cover.
2.Open the cap of engine oil tank, Check the oil volumeoil
capacity: 1.2L
Suggestion the engine oil:
special 2T oilFC level
Fig 13
Fig 12
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Free Path of Rear Brake( Drum Brake)Fig 14,Fig15 Measure the distance of rear brake pedal before detent function .the free path should
between 10-20mm, take the tail of brake handle as standard.
Adjust Nut:( A Reduce Free Path (B)Increase Free Path
When adjust, the Pin 2 and Adjust Nut1 should impinge on
Note: Rear Disk brake is available, but cant adjust Free Path. When you cant see Disk brake oil, please immit the disk brake oil. (Fig16, Fig17)
Fig 14
Fig 15
Fig 16
Fig 17
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Brake wear and tear indicator signFig 18
1Reference Mark 2Arrow indicator sign
If the brake brakes absolutely, Arrow indicator sign and Reference be in line, must change the brake shoe.
Note: If need maintain the brake, should find the nearest service department to operate. There is professional technician in the service department to maintain. When you replace the parts, should use the real original parts.
Fig18
1
2
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Tire
Check the tire pressure regularly and adjust.
Check before the tire cooled
Check if there any metal trash or gravel in the groove of tires
Inspect whether there is nick, embed nail or other tartness object on the tread or not. Inspect
whether there is impress, dent or distortion for rim or not. If find any damaged, should invite service department to inspect for you.
When the tire pattern wear and tear to the wear sign, must change the new tire.
WARNING:
If the tire pressure dose not accord with the standard, it will properly cause the traffic
accident. If the tire pressure is too low, the tire will fetch away or take of rim.
Ÿ It is dangerous that use the worn tire; It will have effect to friction between tire and rode.
Maybe difficult to drive or accident.
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Starting engine (Fig 19)
Preparative before startingSet up the Main Stand
Put the key into ignition switch and turn to .
Electric starter:Press start button (1) to start engine, DO not
use the starter more than 5 seconds each time.
NOTICE:
Electric starting is only in the condition of grasping the brake handle. Electric starting not succeed, if starting again with it, we must stop for 30 seconds, If still cant start, Please use kick-start. Engine kick-start :open ignition switch and add gasoline slowly, step kick-starter pedal down quickly with strength to start engine.
Notice: After using kick-starter pedal, pull it back to original position. Otherwise have effect to safety ride, and bad to engine.
Had better not open ignition switch when scooter has not use for a long time, and first step kick starter for some times. Make flue into carburetor and then into cylinder, and open ignition switch, Start engine, it is easy to start engine like this.
If cold start warm up engine for 3 minutes.
Fig19
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Driving motorcycle: WARNING:
Wear the trousers to avoid touching with exhaust pipe and was burnt.
The entire device must be installed according to requirement of the traffic rule.
Take the license to riding.
NOTICE:
Control the speed and load during 1000km of running in period. Load should be within 75kg(including driver) If take more weight and speed will reduce life of engine.
Speed as per Chart 2
Chart 2
Legkm 0~200 200~500 500~1000
Speed
(km/h)
20 30 35
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driving operation
Take back main stand and sit on the seat, Left foot step on the ground make the vehicle and
ground upright.
Release rear brake level, accelerate slowly with throttle grip, then motorcycle will move
forward smoothly. Decelerate gradually when you stop.
WARNING
Dont operate the throttle ON-OFF suddenly, Otherwise, the motorcycle will run out, Maybe
lose control.
Before drive, must take the stand
Brake operation:
1.Control throttle grip
If want to reduce speed, Must control the throttle grip, at that time use the two-brake system, this point is very important.
Notice: if the drive will be done in this situation, for example: damp or loosely roads, raining .no matter brake, accelerate or turn must take care.
2. Operate front and rear brake
Notice: Must totally close the flue when drive in a descent, and use two-brake system for reduce speed. Dont use brake continuously, other wise it will reduce the effect of brake because of too hot.
Warning: Dont use single brake when drive with high speed, special crooked and
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slippery road. Must use two-brake system for avoiding accident. Engine power off operation (Fig 20, Fig 21)
Turn off ThrottleRevolve to the lowest place according to picture. (Normal situation is
loose the throttle grip, and the engine is idling speed)
Put the key to “ ”.
Stopping operation:
When the motorcycle stop, put the key to “ ” position .put down stand and lock handle.(Ref P7
WarningMotorcycle should be park on the Solidity and Flat ground, otherwise, it maybe make some body injured or vehicle down .
Alarm points:
1 Locking the handle and do not left key in the switch
2 Put the motor into the garage 3 Use the excellent guard against theft device
Fig 21
Fig 20
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.Service and maintenance
Maintenance periodic Schedule
The maintenance is important to motorcycle, If drive with high speed in bad situation for a long time, must add the times of maintenance, If motorcycle have a big repaired or a accident, Must take it to check for mainly spare parts. For example: frame, indicator parts and so on. Repair or change the worn parts. Make sure safety. Notice: Dont change motorcycle make sure its safety, Must use good quality spare parts if replace spare parts .if use bad quality spare parts, it will influence the safety of motorcycle.
Warning: Must close engine when make maintenance .it make sure the repairers safety. And put down the stand on the smooth ground.
Notice: Must make a good maintenance if the motorcycle don’t use over a month, or dont use in all the winter. Make sure fuel, tire and battery avoiding corroding
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Periodic Maintenance ChartChart 3
When you will make the Periodic Maintenance, you should inspect before driving.Ref P9
I:Inspect and adjust when necessary CClean RReplace
Chart 3
Speedometer(×1000km
1 4 8 12
Cycle
Item
Every Month
6 12 18
Ref
Page
Fuel Pipe
I I I I
Throttle operation
I I I I 16 ﹡
Air filter element
Note 1
C/1000km, if need: R
23
Spark Plug
C/2000km,If need: R
26
﹡ Idling speed
I I I I 24
Chart 3
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Speedometer(×1000km
1 4 8 12
Cycle
Item
Every month
6 12 18
Ref
Page
Transmission
Per 1000km I, If need: R
Gearbox oil
Note 3300kmR
I 25
Brake system
I I I I 11
Brake Switch
I I I
Headlamp
I I I
Suspension
I I I
Bolts Nuts tighten
Note2
I I
Wheel, Tyre
I I I 13
Turning bearing
I I
*If you have all of tool and maintenance document, you are a mechanic person, or else must let special person maintenance and repair. *For safety, we claim all of items have done by mechanic person. Note: 1.Iif this area is very damp or have a lot of dirty .you had better make a short time
for maintenance, when it take more oil quantity or not strength, it must change.
2. If it was used every day, must make maintenance.
3. According to season to change in a cold area.
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Simple trouble solution Chart 4
Complaint
Symptom and possible causes
solution
Damaged spark plug Replace Damaged Ignition Coil Replace Defective CDI Replace Defective ignition switch Replace
Plug not
sparking
Renegade or loosely Ignition system
Connect well or tighten
Spark plug gap too small or big
Adjust
Spark plug pole burn
Replace
Spark
plug is
weak
Spark plug accumulates carbons Clear out Fuel use out Replenish Oil mouth stop up Dredge Fuel tank switch wear Change Fuel path stop up Dredge Air filter stop up Clean the air filter element
No mixed
air in
cylinder
Intake system leak Check and clear out
Spark plug seat leak Tighten spark plug Cylinder cover leak Change washer
Piston
ring & cylinder wear badly
Change piston or cylinder
Engine
does not
start
Cylinder compresses strength low
Piston ring break/ unused Carbon block
Change piston ring / clear out carbons
Chart 4
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Complaint
Symptom and possible causes
solution
O
ctane value of the fuel is too low
Change fue
l
Oil path stop up Clean oil path Ignition time is too early or too late Check coil and change CDI Spark too weak or flameout Check ignition and clear out Mixed air too dense or race Clean& adjust carburetor Engine leak Check and clear out Muffler stop up Dredge Belt wear
Replace
The vehicle is unable to
accelerate
performance
badly
Automatic clutch roller wearing Replace Clutch worn
Replace
Starting relay worn
Replace
Electric
start failure
Electric quantity lack
Charge
Turning bearing gap too wide
Adjust
Lack of tire pressure Pump
Driving
unsteady
Front& rear Axle flexible
Tighten nut
Brake pad fray to limit
Replace
Brake cam fray
Replace
Brake cable damaged
Replace
Brake
Failure
Free path overlong Adjust
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Cleaning Air FilterFig 22
Take apart the bolt of air filter cover.
Take out filter element
Compress air or use dry brush to clean filter
element.
Do the above opposite to reinstall the air filter.
NOTICE:
Do not use gasoline or low burning point solvent to clean paper filter element.
Battery maintenanceFig 23
It is Adopted the airtight battery (dont add water)
Notice: Do not take apart the airtight
If the motorcycle have not been used for a long time.
Taking off the battery and putting it into a dry and place.
The head of battery was corroded, please take it off and
clean. (Can use boil water)
NOTICE: turn off the ignition switch, take apart negative pole
-
first, but install positive pole + when you are installing.
Fig23
Fig 22
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Adjusting idling speedFig 24, Fig 25
The carburetor is in the best situation before sale, if the carburetor is still influence riding. Please adjust it under the instruction of professional man.
Warm up few minutes before start
adjust Idle screw (1) to improve idle speed slightly to enter to
fasten, Withdraw it than screw slowly after stocking to fasten to mix and then rapidly, to stabilizing the position at most, then withdraw slowly, get and stabilize the position the most low.
After adjust idle, then adjust accelerograph handle to free path for 2-4mm,then use adjustor (2) to adjust, screw down nuts, and then screw up it after adjust.
Adjusting the idle speed, it should be able to suddenly strengthen the throttle, the rotational speed of the engine should be excessively steady, no temper and flameout, stop working or arrange organ not to flameout at being last throttle.
Fig24
Fig25
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Replacing gearbox oilFig 26
Suggestion gearbox oil :
SAE 80W/90North Cold Area use anti-freezing oil
Oil container Resolving capacity:0.11L Replacing capacity 0.09L
Make the motorcycle on the Stand
Take apart the immiting bolt (2), and the spilling bolt (1).
NOTICE: The engine must be warmer when spilling and the vehicle must be steady by main stand. Make sure the Engine is empty
Reinstall the spilling bolt after clean. And screw up.
Inject 100ml to engine through immit bolt
Install immit bolt and screw up.
Fig26
2 1
1
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SPARK PLUGFig 27
Specification of Spark PlugBPR7HS ,BP7HS (NGK), E7TC , E7RTC
Disconnect the spark plug cap, and then use the special handle to remove Spark plug.
Check if the spark plug electrodes and the center porcelain
head burned, accumulative carbon, etc. If the spark plug
is burned out, replace new spark plug Use spark plug cleaner to clean the deposits, or use a wire brush. Adjust the Spark Plug gap between0.60.7mm.
Dont use an unspecified spark plug.
Replacing fuse
The specified electric current of the total fuse is 15 A, which is in Battery. If the connection is not good, the fuse will overheat and breakdown. Do not use brass wires to replace the recommended.
(0.60.7)mm
1
2
Fig 27
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.Vehicle storage
Storage
For store up the motorcycle for a long period of time, for example, in wintertime, some steps should be taken to prevent malfunction of and damage to its components, which might be caused by long storage. Besides, before the long storage, proper maintenance has to be carried out for fear that it might be forgotten when vehicle is put back into use after storage.
1. Change engine oil.
2. Drain off fuel from the fuel tank and carburetor.
Warning: Gasoline is inflammable and may cause fire and even explosion under certain conditions. Therefore, do not smoke, make fire or have any fire left behind on draining off fuel.
3. Take out the spark plug, pour about 15~20ml clean engine oil into the cylinder, step down the kick lever repetitively for several times so as to have machine oil distributed all over the engine and finally fit the spark back on.
4. Wash the motor, wipe it dry and apply an even coat of wax to the painted surface. Chromate
treatment can prevent the surfaces from rusting.
5. Inflate the tires as required and pad the vehicle up by wooden blocks with the two wheels
clearance of the ground.
6. Put the vehicle in a shady and cool place free from humidity and direct sunshine and cover it
properly (but not with plastic or other painted materials).
Reuse motorcycle.
Take down the motorcycle cover and clean the motorcycle, if the storage time exceeds 4 months, Must change engine oil.
Must charging if need, and then install battery.
Must check all of terms before drive (Page 9), for the safety must try the motorcycle with lower speed for some time in a not busy rode.
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.Vehicle identification
Vehicle type, Code and trademark of the bikesFig28 When the bikes are registered or getting the license from the transport department, the owner should be send the VIN number and engine number。The maintain people change the parts, need the numbers too. The products brand should be added at the right side plate of the Main stand(see P3).
.Tool set
Tool bag(Fig 29)in the boot of seat, Using for the urgent accident when driving, it including the something of the following
8×10mm spanner 12×14mm spanner Screw drive Hexagon spanner Wrench bar 18.5×17mm wrench spanner
Fig 28
Fig 29
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.MAIN PARAMETER
Chart 5
Item Parameter Item Parameter
L×W×H mm 1983×683×1110
Front tyre
120/70-12
Wheelbase mm 1380 Rear tyre
120/70-12
Ground Clearance
mm 130 Air Pressure, Fr tyre 150kPa Dry weight kg 95 Air Pressure, Rr tyre 200kPa Max Load kg 75 Transmission system
CVT
Turning angle of steering handle
48°
Ratio 10.83-33.85
Brake Distance m
4(20km/h)
Engine Type
1PE40QMB, Air-cooled, 2
stroke, Single Cylinder
Max Speed km/h
55km/h Bore×stroke mm 40.0×39.2
Consumption L/100km
2.0L/100km
Displacement ml 49.3
Climb ability º ≥4.5
Clutch Automatically, centrifugal Light vertical angle -1.3% Fuel tank L 6 Starting system Electric &Kick Battery 12V 7Ah
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Chart 5
Item Parameter Item Parameter Lubricate System Separate lubricative Fuse 15 A Rated Power
3.0kW/7000(r/min
Headlamp
12V 35W/35W×2
Max Torque
3.9N.m/6500(r/min
Tail/stop light 12V 21W/5W
Compression ratio 7:1 License light 12V 5W Spark Plug Model
BPR7HS, BP7HS(NGK) E7T or E7RTC
Direction light
12V 10W×4
Spark plug gap mm
0.60.7
Fuel RQ90 above
Idling speed r/min
(1800±180)r/min
Ignition System CDI Engine Oil Special 2T (FC Lever) Gearbox oil SAE 80W/90 Capacity of engine oil 1.2L Capacity of gearbox oil 0.1L
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IX. Circuit diagram
- 32 -
.Emission Control System Warranty Statement
Wangye USA Co., LLC is pleased to explain the emission control system warranty on
Highway Motorcycle. New Highway Motorcycle must be designed, built and equipped to regulations and standards of the United States Environmental Protection Agency and the California Air Resource Board and free from defects in material and workmanship that may keep it from these requirements in the all applicable regulations.
Wangye USA Co., LLC must warrant the emission control system on the highway motorcycle for 5 years or 6,000 km, whichever comes first, provided that there has been no abuse, neglect or improper maintenance of highway motorcycle.
1. Period of Warranty
The period of warranty shall be one year on delivery, during this period of warranty:
(i). Any part defective by reason of the manufacturers faulty workmanship or material will be
replaced or repaired free of charge;
(ii). Any repairs or adjustments made necessary by reason of the manufacturers faulty
workmanship or material will be performed free of charge. Emission control system may include parts such as the carburetor or fuel injection system, the ignition system, catalytic converter and engine computer, if it is equipped. Also included may be hoses, belts, connectors and other emission-related assemblies.
2. Responsibilities of Customer
To obtain repairs under warranty, the customer must:
(i). Ensure that the motorcycle is properly operated, maintained and stored as specified in the
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Owners Manual;
(ii). Give notice to dealer approved by Wangye USA Co., LLC or other qualified service facility
of any and all apparent defects immediately upon discovery, and make the entire
motorcycle available at the time for inspection and repair at the dealers place of business;
(iii). Provide proof of warranty coverage to dealer; (iv). Authorize the dealer to tear down the motorcycle for diagnostic evaluation should it be
required. All warranty repairs must be done by the dealer and final approval of any repairs rests with Wangye USA Co., LLC. All parts replaced become the property of Wangye USA Co., LLC.
3. Exclusion
This warranty does not cover the repair or damage resulting from abuse or neglect of the motorcycle. Examples of abuse and neglect include, but are not limited to:
(i). Racing and competition;
(ii). Use of lubricants, oils and fuel/oil mixture other than those recommender in the Owners
Manual, improperly installed accessories and use of parts or accessories that are not
equivalent in design and quality to genuine Wangye parts;
(iii). Damage as a result of accidents, collisions, contact with foreign materials, impact,
submersion or use of the motorcycle after discovery of a defect;
(iv). Appearance-related damages of body parts. Examples of such damages include but are not
limited to: scratches, dents, fading, flaking and peeling;
(v). Motorcycle which has been modified in any way from the standard specifications shown in
the Owners Manual, for example, the odometer has been altered;
(vi). Normal wear and tear, corrosion and routine maintenance, such as the recommended
service inspections;
(vii). Pre-delivery inspection and assembly;
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(viii). Damage from theft, fire, vandalism, explosion, water or acts of God.
4. Restriction
This warranty is in addition to, and not a modification of, any legal warranty required by the laws of any state of US. Subject to any applicable sales or consumer legislation, the above warranty is in lieu of any warranty or representation, express or implied, including any warranty of performance, merchantability or fitness for a particular purpose on the part of Wangye USA, and any other obligation or liability on behalf of Wangye USA, and the above warranty constitutes your sole remedy and the full liability of Wangye USA. In no event shall Wangye USA be liable for special, incidental or consequential damages howsoever caused, whether by negligence or otherwise resulting directly or indirectly from the use of the Motorcycle, or the Motorcycles having replacement parts or the unavailability of replacement parts. Wangye USA does not assume or authorize any person to create or assume for Wangye USA any obligation or liability in connection with the Motorcycle or any part thereof distributed by Wangye USA.
5. Contact
For any questions regarding emission control system warranty, please contact as following: Company Name: Wangye USA Co., LLC Address: 1170 Corporate Dr. West Ste. 204, Arlington, TX 76006 Tel: 817-640-1108 ext 219 Fax: 817-649-5006
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