WAMGROUP TOREX ILV Assembly Instructions Manual
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EN
ILV
VIBRATING LEVEL INDICATOR
ASSEMBLY AND
MAIN INSTRUCTIONS
FOR USE AND
MAINTENANCE
Manual No. TOR.056.--.M.EN Issue: A1
Latest update: September 2016
ORIGINAL INSTRUCTIONS IN ENGLISH
TOREX S.p.A.
Via Canaletto, 139/A
I-41030 S. Prospero s/S
(MO) - Italy
fax
e-mail
internet
+ 39 / 059 / 8080811
+ 39 / 059 / 908204
torex@torex.it
www.torex.it
All the products described in this catalogue are manufactured according to TOREX S.p.A. Quality System procedures.
The Company’s Quality System, certied according to ISO 9001-2008 guarantees that the entire production process, from the
customer’s order to the after sales service, can full the product quality standard.
This publication cancels and replaces any previous edition and revision.
This catalogue cannot be reproduced, even partially, without prior written consent by the Manufacturer.
We reserve the right to implement modications without notice.
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INDEX
TOR.056.--.M.EN Issue: A1
TABLE OF CONTENTS
1.0 GENERAL INFORMATION ......................................................................................................................1
1.1 Scope of the Manual .........................................................................................................................1
1.2 Symbols ............................................................................................................................................2
1.3 Glossary and terminology .................................................................................................................4
1.4 Manufacturer’s data and identication of device ............................................................................... 5
1.5 Request for assistance ...................................................................................................................... 6
1.6 Warranty ............................................................................................................................................6
1.7 Exclusion of responsibility ................................................................................................................. 6
2.0 INFORMATION REGARDING SAFETY ................................................................................................... 7
2.1 General safety prescriptions .............................................................................................................7
2.2 Safety prescriptions for installation ...................................................................................................7
2.3 Safety prescriptions for use and operation ........................................................................................8
2.4 Safety prescriptions for maintenance and replacement of components ...........................................8
3.0 TECHNICAL INFORMATION ................................................................................................................... 9
3.1 General description of device ............................................................................................................9
3.2 Main components ............................................................................................................................ 10
3.3 Operating principle .......................................................................................................................... 11
3.4 Noise level ....................................................................................................................................... 11
3.5 Environmental operating limits ........................................................................................................ 11
3.6 Safety and information signs ........................................................................................................... 13
3.7 Residual risks .................................................................................................................................. 13
4.0 INFORMATION REGARDING HANDLING AND TRANSPORT.............................................................14
4.1 Type of packaging ........................................................................................................................... 14
4.2 Unpacking .......................................................................................................................................14
4.3 Dimensions and weights .................................................................................................................14
4.4 Disposal ..........................................................................................................................................15
4.5 Reception of goods .........................................................................................................................15
4.6 Lifting and unloading methods ........................................................................................................16
5.0 INSTALLATION AND FIXING ................................................................................................................. 17
5.1 Safety prescriptions for installation .................................................................................................17
5.2 Assembling instructions .................................................................................................................. 18
5.3 Instructions for ATEX IIIC Da/Db zone ........................................................................................... 21
5.4 Mechanical connections .................................................................................................................. 22
5.5 Electrical connections .....................................................................................................................23
5.6 Adjusting the indicator .................................................................................................................25
6.0 INFORMATION REGARDING USE ....................................................................................................... 28
6.1 Production Start-up .........................................................................................................................28
6.2 Machine shut-down at the end of the work cycle ............................................................................28
6.3 Reuse after long shut-down ............................................................................................................28
6.4 Storage of the device for extended period ......................................................................................28
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III
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7.0 INFORMATION REGARDING USE ....................................................................................................... 29
7.1 Cleaning the device ......................................................................................................................... 29
8.0 REPLACEMENT OF PARTS ..................................................................................................................30
8.1 Safety recommendations for replacement ......................................................................................30
8.2 Replacing the electric module ......................................................................................................... 30
8.3 Returning the device .......................................................................................................................32
8.4 Dismantling and disposal ................................................................................................................32
10.0 TECHNICAL DATA ................................................................................................................................. 33
10.1 Overall dimensions ........................................................................................................................ 33
A ATTACHMENTS .....................................................................................................................................35
A1 Declaration of Incorporation ............................................................................................................35
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IV
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1.0 GENERAL INFORMATION
TOR.056.--.M.EN Issue: A1
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1.1 Scope of the Manual
This Manual has been prepared by the Manufacturer to provide the operating technical information for installation, operation and maintenance of the device concerned.
The Manual, which is an integral part of the device concerned, must be preserved throughout the life of the
device in a known easily accessible place, available for consultation whenever required.
If the Manual is lost, damaged or becomes illegible, contact the Manufacturer for a copy specifying the serial
number of the device.
If the device concerned changes ownership, the Manual has to be handed over to the new owner as part of
the device supply.
The Manual is meant for specialist technical personnel appointed and authorized by the Manufacturer, owner
and installer to act on the device concerned for which specic technical skills in the sector concerned are necessary (electrical, mechanical, etc.).
The illustrations may differ from the actual structure of the device concerned but do not interfere with the explanation of the operations.
In case of doubt, contact the Manufacturer for explanations.
The Manufacturer reserves the right to make changes to the Manual without the obligation to provide prior The
Manufacturer reserves the right to make changes to the Manual without the obligation to provide prior communication.
The technical information included in this Instruction Manual is the property of the Manufacturer and therefore
has to be considered as condential.
It is forbidden to use the Manual for purposes other than those strictly linked to the operation and maintenance
of the device.
This information is provided by the Manufacturer in the original language (English) and can be translated into
other languages to satisfy legislative and/or commercial requirements.
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1.0 GENERAL INFORMATION
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1.2 Symbols
To highlight certain parts of the text, for purposes of safety, or to indicate important information, certain symbols
are used, the meaning of which is described below.
It is important to comply with and scrupulously follow the information highlighted by the symbols.
Danger - Warning
Indicates situations of serious danger which, if ignored, can be risky for the health and safety of persons.
Caution
Indicates that appropriate behaviour must be adopted to avoid posing risk for the health and safety of
persons and avoid causing economic damage.
Important
Indicates particularly important technical information which must not be ignored.
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1.0 GENERAL INFORMATION
List of safety and information symbols
Symbol
representation
Danger sign: indicates danger of electric shock caused by the presence of pow-
ered components inside the junction box or control panel.
Obligation: read this Manual before carrying out any action on the device concerned.
Forbidden: indicates that it is forbidden to lubricate or adjust moving parts.
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TOR.056.--.M.EN Issue: A1
Symbol description
Forbidden: indicates it is forbidden to introduce hands into the equipment.
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1.0 GENERAL INFORMATION
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1.3 Glossary and terminology
Operator: person appropriately trained and authorized by the Production Manager for setting up the device
concerned and carrying out routine maintenance.
Installer: organization with specialized technicians and appropriate equipment for carrying out risk-free instal-
lation and extraordinary maintenance.
Specialist technician: person responsible for and authorized by the Manufacturer, owner or installer to act
on the device; must have specic technical skills depending on the sector concerned (electrical, mechanical
etc.). The specialist technician, in addition to being familiar with the working of the device concerned, must be
familiar with the working of the plant or equipment on which the device concerned is installed.
Routine maintenance: includes all the actions necessary to keep the device in good working conditions, to
ensure greater operating durability and to keep the safety requisites constant.
Extraordinary maintenance: all the actions meant to keep the device in perfect working order.
Setting in safety conditions: all the precautions the authorized personnel must adopt before acting on
the device concerned.
The precautions are listed below.
- Ensure that the device concerned is disconnected from all the mains and use suitable devices to
prevent the possibility of the power sources being activated accidentally.
- Ensure that all the moving parts of the device have come to a complete stop.
- Ensure the temperature of the device concerned is such that it does not burn.
- Provide appropriate lighting in the area around the operations.
- Wait for the material to be handled inside the device or machine concerned to settle down completely.
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1.0 GENERAL INFORMATION
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TOR.056.--.M.EN Issue: A1
1.4 Manufacturer’s data and identication of device
Important
Do not change the data on the identication plate.
Keep the ID plates clean, intact and legible as regards the data they contain.
If the ID plate is damaged or is no longer legible (even just one informative element on it) contact the
Manufacturer for a new ID plate and replace it.
The ID plates shown identify the device concerned and its main components.
The plates show the reference necessary for operating safety.
®
TOREX SpA
I-41030 S.Prospero (MO)
www.torex.it
SN 1010001111 1.1.2012
Supply : 230 VAC 50-60 Hz
Outputs: 4-20 mA
L: 30m (100 ft)
See instruction manual for proper operation
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2
Enclosure IP66
4
5
6
P(process) : -2...+2 bar
WAM GROUP
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ILV
thread R 1
Conduit entry M25x1.5;M20x1.5
T(amb) -20°C ...+60°C
T(process) -40°C ...+80°C
1
"
2
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Identication plate of the ILV indicator
1) Manufacturer’s name and address
2) Serial No.
3) Device type
4) Range limits
5) Output signal range
6) Cable or tape length
7) Application limits
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1.0 GENERAL INFORMATION
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1.5 Request for assistance
For all technical assistance, contact the Manufacturer’s service network.
For all requests, provide the device identication data, the type of problem encountered and all other information which could be useful for identifying the problem.
1.6 Warranty
The conditions for validity and applicability of the warranty are specied in the sales contract.
1.7 Exclusion of responsibility
The device is delivered according to the specications indicated by the Buyer in the order and the conditions
valid at the time of purchase.
The Manufacturer shall not accept responsibility for safety of persons or objects and operation failure of the
device if the loading/unloading operations from trucks, transport, positioning at the site, use, repairs, maintenance etc. have not been carried out in compliance with the warnings described in this Manual, and in accordance with the national legislation in force.
Likewise, the Manufacturer shall not accept any responsibility if the device concerned is used:
- improperly;
- by unauthorized persons and/or persons not sufciently trained for installation, operation and maintenance;
- with modications made to the original conguration without the Manufacturer’s permission;
- with spare parts that are not original or are not specic for the model;
- without maintenance;
- non-pursuant to the regulatory standards and national or local legislation on the matter of occupational
safety;
- non-pursuant to the regulatory standards and national or local legislation on the matter of occupational
safety.
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2.0 INFORMATION REGARDING SAFETY
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2.1 General safety prescriptions
Read the Instruction Manual carefully and strictly follow the instructions it includes, especially those
regarding safety.
Most accidents at the workplace are caused by negligence, failure to follow the most elementary safety
regulations and incorrect or improper use of tools and equipment.
Accidents can be prevented and avoided by taking due care, using suitable equipment and adopting
adequate preventive measures.
Apply and comply with the standards in force regarding workplace hygiene and safety.
The personnel trained for and authorized for the operations has to have the psychological/physical
requisites, experience in the sector concerned and the necessary technical skills for carrying out the
operations assigned to them.
All workers involved in any kind of operation must be prepared, trained and informed as regards the
risks and the behaviour to be adopted.
Pay attention to the meaning of the notices applied on the device, keep these legible and respect the
information indicated.
Use instruments, equipment and tools that have been approved and are intrinsically safe, and cannot
alter the safety level of the operations or damage the device during installation, use and maintenance.
Modications to the device components should not be made for any reason whatsoever, without the
Manufacturer’s permission.
2.2 Safety prescriptions for installation
Before starting with installation, a “Safety Plan” must be implemented to safeguard the personnel directly involved and those who carry out operations in the surrounding area.
All the laws must be strictly applied, especially those concerning workplace safety.
Before proceeding with installation operations, mark off the work area to prevent access by unauthor-
ized persons.
The electrical connections must be made in compliance with the standards and laws in force.
The person in charge of making the electrical connections has to ensure that the required standards
and laws are respected before testing.
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2.3 Safety prescriptions for use and operation
Do not tamper with the device concerned by using any kind of device to obtain performances different
from those designed.
Each unauthorized modication can endanger the health of persons and damage the machine itself.
The operators must wear only protective clothing and personal protection devices suitable to the operations to be carried out required by the safety and work accidents prevention standards.
Before operation make sure all safety devices are installed and working properly.
During operations, prevent access to the work area by unauthorized persons.
Remove all obstacles or sources of danger from the work area.
2.4 Safety prescriptions for maintenance and replacement of components
Before carrying out any operation on the device concerned, ensure it is switched off and disconnected
from all mains and use suitable devices to prevent the possibility of the power sources being activated
accidentally.
Maintain the device concerned in the conditions of utmost efciency compliant with the maintenance
plan provided by the Manufacturer.
Good maintenance apart from preserving the functional features and essential safety features over
time, will also allow extending the working life of the device concerned and achieving the best possible
performance.
Strictly follow the procedures indicated in the Manual, especially those concerning safety.
Ensure that all the safety devices are active and working properly.
Mark off the work area in such a manner as to prevent the access of unauthorized persons.
Replace the worn and damaged components exclusively with original spare parts, whose safety, reli-
ability and interchangeability have been undoubtedly established.
Apart from invalidation of the warranty, the Manufacturer declines all responsibility for damage to
objects and harm to persons deriving from the use of non-original spare parts or due to modications
made during repairs without express written authorization.
Do not dump polluting material (oil, grease, paint, plastic etc.) in the environment, but carry out waste
separation disposal depending on the chemical composition of the various products in compliance
with the legislation in force.
On completion of maintenance or replacement operations, before resuming production, check that no
foreign bodies (rags, tools etc.) have been left inside the device concerned.
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