WAM SILOTOP R03 Installation Operation & Maintenance
INSTALLATION
OPERATION AND
MAINTENANCE
2
Manual No. FIL.100.--.M.EN Issue: A2
Latest Update: June 2012
ORIGINAL INSTRUCTIONS IN ENGLISH
SILOTOP
®
R03 Series
SILO VENTING
DUST COLLECTORS
EN
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
All the products described in this catalogue are manufactured according to WAMGROUP S.p.A. Quality System procedures.
The Company’s Quality System, certied in July 1994 according to International Standards UNI EN ISO 9002 and extended to
the latest release of UNI EN ISO 9001, ensures that the entire production process, starting from the processing of the order to the
technical service after delivery, is carried out in a controlled manner that guarantees the quality standard of the product.
This publication cancels and replaces any previous edition and revision.
We reserve the right to implement modications without notice.
This catalogue cannot be reproduced, even partially, without prior consent.
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
INDEX
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III
1.0 GENERAL INFORMATION ......................................................................................................................1
1.1 Scope of the Manual .........................................................................................................................1
1.2 Symbols ............................................................................................................................................2
1.3 Glossary and terminology .................................................................................................................4
1.4 Manufacturer’s data and identication of equipment ......................................................................... 5
1.5 Request for assistance ...................................................................................................................... 6
1.6 Warranty ............................................................................................................................................6
1.7 Exclusion of responsibility ................................................................................................................. 6
2.0
INFORMATION REGARDING SAFETY ...................................................................................................7
2.1 General safety prescriptions .............................................................................................................7
2.2 Safety prescriptions for transport and handling .................................................................................7
2.3 Safety prescriptions for installation ...................................................................................................8
2.4 Safety prescriptions for use and operation ........................................................................................8
2.5 Safety prescriptions for maintenance and replacement of components ...........................................8
3.0
TECHNICAL INFORMATION ................................................................................................................. 10
3.1 General description of the equipment .............................................................................................10
3.2 Main components ............................................................................................................................ 10
3.3 Operating principle .......................................................................................................................... 11
3.4 Permitted use .................................................................................................................................. 11
3.5 Improper use not permitted ............................................................................................................. 11
3.6 Noise level ....................................................................................................................................... 12
3.7 Environmental operating limits ........................................................................................................ 12
3.8 Overall dimensions and technical features .....................................................................................13
3.9 Safety and information signs ........................................................................................................... 13
3.10 Safety devices ................................................................................................................................ 14
3.11 Residual risks .................................................................................................................................14
4.0
INFORMATION REGARDING HANDLING AND TRANSPORT............................................................. 17
4.1 Type of packaging ........................................................................................................................... 17
4.2 Reception of goods .........................................................................................................................18
4.3 Lifting and unloading methods ........................................................................................................18
5.0
INSTALLATION AND FIXING ................................................................................................................. 20
5.1 Recommendations for installation ................................................................................................... 20
5.2 Positioning the dust collector ange ................................................................................................22
5.3 Installation - Emissions sampling kit ...............................................................................................23
5.4 Electrical connection .......................................................................................................................25
5.5 Wiring diagram ................................................................................................................................ 28
5.6 Timers setting ..................................................................................................................................29
5.7 Electronic control panel: MDPE setting ........................................................................................... 31
5.8 Pneumatic connections ................................................................................................................... 38
5.9 Inspection ........................................................................................................................................ 41
5.10 Commissioning .............................................................................................................................. 41
SUMMARY
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
INDEX
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IV
6.0 INFORMATION REGARDING USE ....................................................................................................... 42
6.1 Production start-up .......................................................................................................................... 42
6.2 Equipment shutdown at the end of the work cycle .......................................................................... 42
6.3 Long shutdown of the equipment .................................................................................................... 43
6.4 Reuse .............................................................................................................................................. 43
7.0
INFORMATION REGARDING MAINTENANCE .................................................................................... 44
7.1 Cleaning the equipment (the machine) ...........................................................................................44
7.2 Filter element cleaning .................................................................................................................... 45
8.0 REPLACEMENT OF PARTS .................................................................................................................. 46
8.1 Safety recommendations for replacement ......................................................................................46
8.2 Replacing the lter elements .......................................................................................................... 46
8.3 Replacing solenoid valve ................................................................................................................49
8.4 Returning the equipment (the machine) .......................................................................................... 50
8.5 Demolition and disposal .................................................................................................................. 50
9.0
INFORMATION REGARDING FAULTS .................................................................................................51
9.1 Trouble-shooting .............................................................................................................................51
9.2 Check-list in case of fault ................................................................................................................53
10.0
TECHNICAL DATA .................................................................................................................................54
10.1 Dimensions and weights ...............................................................................................................54
10.2 Filter elements ............................................................................................................................... 55
10.3 Cleaning system ............................................................................................................................ 56
10.4 Accessories - Bottom ring .............................................................................................................57
10.5 Accessories - Emissions sampling connection kit .........................................................................58
A
ATTACHMENTS .....................................................................................................................................60
A1 Declaration of Incorporation ............................................................................................................60
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
1.0 GENERAL INFORMATION
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This Manual has been prepared by the Manufacturer to provide the operating technical information for installation, operation and maintenance of the equipment concerned.
The Manual, which is an integral part of the equipment concerned, must be preserved throughout the life of the
equipment in a known easily accessible place, available for consultation whenever required.
If the Manual is lost, damaged or becomes illegible, contact the Manufacturer for a copy specifying the serial
number of the equipment.
If the equipment concerned changes ownership, the Manual has to be handed over to the new owner as part
of the equipment supply.
The Manual is meant for specialist technical personnel appointed and authorized by the Manufacturer, owner
and installer to act on the equipment concerned for which specic technical skills in the sector concerned are
necessary (electrical, mechanical, etc.).
The illustrations may differ from the actual structure of the equipment concerned but do not interfere with the
explanation of the operations.
In case of doubt, contact the Manufacturer for explanations.
The Manufacturer reserves the right to make changes to the Manual without the obligation to provide prior
notication, except in case of modications concerning the safety level.
The technical information included in this Instruction Manual is the property of the Manufacturer and therefore
has to be considered as condential.
It is forbidden to use the Manual for purposes other than those strictly linked to the operation and maintenance
of the equipment concerned.
This information is provided by the Manufacturer in the original language (English) and can be translated into
other languages to satisfy legislative and/or commercial requirements.
1.1 Scope of the Manual
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To highlight certain parts of the text, for purposes of safety, or to indicate important information, certain symbols
are used, the meaning of which is described below.
It is important to comply with and scrupulously follow the information highlighted by the symbols.
Danger - Warning
Indicates situations of serious danger which, if ignored, can be risky for the health and safety of persons.
Caution
Indicates that appropriate behaviour must be adopted to avoid posing risk for the health and safety of
persons and avoid causing economic damage.
Important
Indicates particularly important technical information which must not be ignored.
1.2 Symbols
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Symbol
representation
Symbol description
Danger sign: indicates danger of electric shock caused by the presence of powered
components inside the junction box or control panel.
Obligation: read this Manual before carrying out any action on the equipment concerned.
Forbidden: indicates that it is forbidden to lubricate or adjust moving parts.
Danger: indicates danger of serious injury to limbs if the internal moving parts of the
equipment are exposed. Before opening inspection or maintenance hatches or doors
isolate the equipment concerned from the electrical energy sources.
Information: indicates the direction of rotation of the electric motor.
Obligation: indicates the hooking points for lifting each section of the equipment con-
cerned.
Forbidden: indicates it is forbidden to introduce hands into the equipment.
List of safety and information symbols
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Operator: person appropriately trained and authorized by the Production Manager for setting up the equip-
ment concerned and carrying out routine maintenance.
Installer: organization with specialized technicians and appropriate equipment for carrying out risk-free installation and extraordinary maintenance.
Specialist technician: person responsible for and authorized by the Manufacturer, owner or installer to act on
the equipment; must have specic technical skills depending on the sector concerned (electrical, mechanical
etc.). The specialist technician, in addition to being familiar with the working of the equipment concerned, must
be familiar with the working of the plant or equipment on which the equipment concerned is installed.
Routine maintenance: includes all the actions necessary to keep the equipment in good working conditions,
to ensure greater operating durability and to keep the safety requisites constant.
Extraordinary maintenance: all the actions meant to keep the equipment in perfect working order.
Setting in safety conditions: all the precautions the authorized personnel must adopt before acting on
the equipment concerned.
The precautions are listed below.
- Ensure that the equipment concerned is disconnected from all the mains and appropriate devices
are used to prevent these from being reconnected accidentally.
- Ensure that all the moving parts of the equipment have come to a complete stop.
- Ensure the temperature of the equipment concerned is such that it does not burn.
- Provide appropriate lighting in the area around the operations.
- Wait for the material to be handled inside the equipment or machine concerned to settle down completely.
1.3 Glossary and terminology
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Important
Do not change the data on the identication plate.
Keep the ID plates clean, intact and legible as regards the data they contain.
If the ID plate is damaged or is no longer legible (even just one informative element on it) contact the
Manufacturer for a new ID plate and replace it.
The ID plates shown identify the equipment concerned and its main components.
The plates show the reference necessary for operating safety.
1.4 Manufacturer’s data and identication of equipment
1 - Identication plate of equipment
A) Year of manufacture
B) Manufacturer’s name and address
C) Type of equipment
D) Serial No.
E) Weight of the equipment
D
C
E
A
B
WAMGROUP
Kg
WA
LY
Year
TYPE:
Serial N0.:
COD: 063002012
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For all technical assistance, contact the Manufacturer’s service network.
For all requests, provide the equipment identication data, the type of problem encountered and all other information which could be useful for identifying the problem.
The conditions for validity and applicability of the warranty are specied in the sales contract.
The equipment is delivered according to the specications indicated by the Buyer in the order and the condi-
tions valid at the time of purchase.
The Manufacturer shall not accept responsibility for safety of persons or objects and operation failure of the
equipment if the loading/unloading operations from trucks, transport, positioning at the site, use, repairs, maintenance etc. have not been carried out in compliance with the warnings described in this Manual, and in accordance with the national legislation in force.
Likewise, the Manufacturer shall not accept any responsibility if the equipment concerned is used:
- improperly;
- by unauthorized persons and/or persons not sufciently trained for installation, operation and maintenance;
- with modications made to the original conguration without the Manufacturer’s permission;
- with spare parts that are not original or are not specic for the model;
- without maintenance;
- non-pursuant to the regulatory standards and national or local legislation on the matter of occupational
safety;
- non-pursuant to the recommendations in this Manual or on the warning and danger plates applied on the
equipment.
1.5 Request for assistance
1.6 Warranty
1.7 Exclusion of responsibility
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
2.0 INFORMATION REGARDING SAFETY
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Read the Instruction Manual carefully and strictly follow the instructions it includes, especially those
regarding safety.
Most accidents at the workplace are caused by negligence, failure to follow the most elementary safety
regulations and incorrect or improper use of tools and equipment.
Accidents can be prevented and avoided by taking due care, using suitable equipment and adopting
adequate preventive measures.
Apply and comply with the standards in force regarding workplace hygiene and safety.
The personnel trained for and authorized for the operations has to have the psychological/physical
requisites, experience in the sector concerned and the necessary technical skills for carrying out the
operations assigned to them.
All workers involved in any kind of operation must be prepared, trained and informed as regards the
risks and the behaviour to be adopted.
Pay attention to the meaning of the notices applied on the equipment, keep these legible and respect
the information indicated.
Use instruments, equipment and tools that have been approved and are intrinsically safe, and cannot
alter the safety level of the operations or damage the equipment during installation, use and maintenance.
Modications to the equipment components should not be made for any reason whatsoever, without
the Manufacturer’s permission.
Carry out all the handling and transport operations in accordance with the procedures and instructions shown on the packaging and in the Manual supplied.
All the operations must be performed by qualied authorized personnel.
Those authorized to carry out the handling operations must have the capabilities and experience required to adopt all the necessary measures to guarantee one’s safety and the safety of persons directly involved in the operations.
The chosen features of the lifting and handling means (crane, bridge crane, forklift truck etc.) must
take into account the weight to be handled, the dimensions and the gripping points.
During lifting use only accessories such as eyebolts, hooks, shackles, spring hooks, belts, slings,
chains, ropes etc., that have been certied and are suitable for the weight to be lifted.
During handling respect the prescriptions applicable for handling loads.
Keep the position of the equipment concerned or the sections and the loose components horizontal,
keep the load low and make all the necessary movements gently.
Avoid sudden manoeuvres, dangerous oscillations and rotations, accompanying the movements manually and place the load gently on the ground.
2.1 General safety prescriptions
2.2 Safety prescriptions for transport and handling
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
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Before starting with installation, a “Safety Plan” must be implemented to safeguard the personnel directly involved and those who carry out operations in the surrounding area.
All the laws must be strictly applied, especially those concerning workplace safety.
Before proceeding with installation operations, mark off the work area to prevent access by unauthor-
ized persons.
The electrical connections must be made in compliance with the standards and laws in force.
The person in charge of making the electrical connections has to ensure that the required standards
and laws are respected before testing.
Do not tamper with the equipment concerned by using any kind of device to obtain performances dif-
ferent from those designed.
All unauthorized changes can affect the health of people and the integrity of the equipment.
The operators have to exclusively wear protective clothing and have to be equipped with appropriate
individual protection devices for carrying out the operations and as required by the safety and work
accident prevention standards.
Before use, ensure that all the safety devices are installed and that they are working properly.
During operations, prevent access to the work area by unauthorized persons.
Remove all obstacles or sources of danger from the work area.
Danger - Warning
Before carrying out any operation on the equipment concerned, ensure it is switched off and disconnected from all mains and use suitable devices to prevent the possibility of the power sources being
activated accidentally.
Maintain the equipment concerned in the conditions of utmost efciency compliant with the maintenance plan provided by the Manufacturer.
Good maintenance apart from preserving the functional features and essential safety features over
time, will also allow extending the working life of the equipment concerned and achieving the best
possible performance.
Strictly follow the procedures indicated in the Manual, especially those concerning safety.
Ensure that all the safety devices are active and working properly.
Mark off the work area in such a manner as to prevent the access of unauthorized persons.
Replace the worn and damaged components exclusively with original spare parts, whose safety, reli-
ability and interchangeability have been undoubtedly established.
2.3 Safety prescriptions for installation
2.4 Safety prescriptions for use and operation
2.5 Safety prescriptions for maintenance and replacement of components
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
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Apart from invalidation of the warranty, the Manufacturer declines all responsibility for damage to
objects and harm to persons deriving from the use of non-original spare parts or due to modications
made during repairs without express written authorization.
Use the oil and lubricants recommended by the Manufacturer.
Do not dump polluting material (oil, grease, paint, plastic etc.) in the environment, but carry out waste
separation disposal depending on the chemical composition of the various products in compliance
with the legislation in force.
On completion of maintenance or replacement operations, before resuming production, check that no
foreign bodies (rags, tools etc.) have been left inside the equipment concerned.
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
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SILOTOP® is a cylindrically shaped dust collector for venting of pneumatically lled silos.
The stainless steel body contains vertically mounted POLYPLEAT
®
lter elements. The air jet cleaning system
is integrated in the hinged weather protection cover.
Dust separated from the air ow by POLYPLEAT
®
drops back into the silo after an integrated automatic re-
verse air jet cleaning system inside the weather protection cover has removed it from the lter elements.
SILOTOP
®
is designed for being integrated with other systems in the context of a plant in order to obtain a
clearly dened application.
3.1 General description of the equipment
3.2 Main components
1) Filter body
2) Seal frame
3) Air tank
4) Solenoid valves
5) Blow pipes
6) Condensation drain cock
7)
Filter cover
8) POLYPLEAT
®
lter elements
9)
Electronic timer
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
3.3 Operating principle
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The dirty air enter the dust collector body (1) where dust is separated by the lter elements (8).
Dust drops back into the silo after an automatic reverse air jet cleaning system (3+4+5) has removed it from
the lter elements.
3.4 Permitted use
3.5 Improper use not permitted
The SILOTOP® dust collector lter has the function of separating dust particles conveyed by a air ow or gas,
using ltering elements made of non-woven polyester fabric.
The dusty air ow crosses the lter, which is able to stop the dust particles, allowing the air ow over it.
The dust collected on the lter elements surface is periodically removed by the compressed air jet cleaning
system.
Every other use must be considered as improper and therefore not permitted.
The dust collector must not be used as an element for discharging overpressure inside closed volumes. One
or more blow-off valves must always be provided in the plant to keep the pressure level within the lter resistance limits.
The air ow handled by the dust collector must never exceed the value dened in the order phase.
Using the dust collector when the components (lter elements, cleaning system, fan, if present, etc) are not in
perfect conditions can cause harm to persons and to the environment.
Do not start operating the dust collector until the plant or equipment in which it is to be incorporated has been
declared as conforming to the relevant national and local legislative provisions in force.
It is forbidden to use the dust collector in potentially inammable or explosive atmospheres (ATEX).
It is forbidden to use the dust collector for inammable (magnesium powder, etc.) or explosive products.
It is forbidden to use the dust collector for products that can cause bacteriological contamination.
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3.6 Noise level
The noise level of the SILOTOP® R03 series dust collector does not exceed the limit of the directive 86/188/
CEE and 89/392/CEE.
The measured equivalent continuous A-weighted sound pressure level LAeq is 70.0 dB(A).
All readings were taken at 1 metre distance from the equipment at 1.6 metres from ground, with compressed
air shots at 6 bar each 28 seconds, using a precision sound level meter.
Noise measurements of installed equipment may vary due to site conditions.
Danger - Warning
Depending on the installation site, the installer must adopt suitable systems (barriers, etc.), if neces-
sary, to maintain the noise levels within the limits permitted by law.
3.7 Environmental operating limits
Unless otherwise specied, the equipment concerned may be used only within the limits indicated.
- Altitude: less than 1,000 m at sea level
- Environmental temperature: between - 20 °C and + 40 °C
- Cold climates: with temperature less than 5 °C use oil and lubricants suitable to the operating temperature.
Generally protect the equipment appropriately according to the prevailing conditions.
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3.8 Overall dimensions and technical features
For an exact identication of the equipment concerned, see the identication plate.
The shipping documents show the Serial number and identication codes.
The information regarding the technical features of the equipment is given in Chapter 10.
3.9 Safety and information signs
A
B
C
Danger - Warning
Respect the signs on the plates.
Ensure that the plates are readable; otherwise clean them and replace the damaged ones, placing them
in their original position.
A) Danger sign: indicates danger of electric shock because of powered components present inside the jun-
ction box.
B) Obligation: read this Manual before carrying out any action on the equipment concerned.
C) Obligation: indicates the hooking points for lifting each section of the equipment concerned.
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3.10 Safety devices
Access to the inspection hatches is not necessary while using the equipment concerned. Their use represents
extraordinary use as they were provided for removing foreign bodies and accumulated material from the equipment or for extraordinary maintenance operations.
The equipment is shipped with the inspection hatch(es) closed with a bolted device which needs to be un-
locked by means of a spanner (wrench) as envisaged by the Standards concerning xed protections.
3.11 Residual risks
Depending on the use of the dust collector, the installer must use special signs to inform operators of the following residual risks:
1. Mechanical hazards. For maintenance activities, the operator must always use personal protection de-
vices. Special warning plates in the individual sections of the equipment indicate the compulsory personal
protection devices to be used:
USE OF
GLOVES IS
COMPULSORY
USE OF
SAFETY FOOTWEAR
IS
COMPULSORY
USE OF
GLOVES IS
COMPULSORY
WARNING
DANGEROUS
TEMPERATURE
2. Presence of possible residual high temperatures after the dust collector is stopped. During mainte-
nance and cleaning operations and in certain work sections, with the equipment stopped, the operator may
touch parts of the dust collector having very hot surfaces. Warning notices positioned at strategic points indicate the danger due to the presence of very hot surfaces and the liability of the operator in using personal
protection devices, specially protective gloves.
USE OF
MASK
IS COMPULSORY
3. Presence of potentially hazardous dusts. In case of routine and extraordinary maintenance opera-
tions, the operator must use suitable personal protection devices, specially protective face masks
that belong to a Class suitable for the type of dust collector as well as gloves or clothing. For further
details, refer to the safety chart of the material handled.
Jamieson Equipment Company | 5314 Palmero Court | Buford, GA 30518 | 800.875.0280 | sales@jamiesonequipment.com
USE OF
MASK
IS COMPULSORY
USE OF
GLOVES IS
COMPULSORY
WARNING
HARMFUL
SUBSTANCE
In certain dust handling operations, where harmful substances are present, the operator concerned with the
routine or extraordinary operations must wear suitable personal protection equipment as indicated on the notices present.
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Mechanical hazards
HAZARD DAMAGE CAUSE SAFETY MEASURES
LEGAL
REFERENCE
OPERATING
INSTRUC-
TIONS
RESIDUAL
RISKS
Loss of
stability
The lter
fell down
Inappropriate
xing
Fix the equipment to the
ground or to a steady structure
EN 292-1 NO
Breaking down
while
functioning
Ejection of
parts
Not applicable
Surfaces,
edges or
corners
Contusion
or lesions
to hands
Wear the appropriate Personal Protection Devices
EN 292-1
NO
Mobile
transmission components
Not applicable
Uncontrolled
movements
Not applicable
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Other hazards
HAZARD DAMAGE CAUSE SAFETY MEASURES
LEGAL
REFERENCE
OPERATING
INSTRUC-
TIONS
RESIDUAL
RISKS
Electricity Electric
shock
caused
by direct
contact
The
junction
box was
opened
All interventions on the electric parts have to be carried
out only by authorized and
specialized personnel. Before operating on these parts,
disconnect from all mains
supply and prevent with the
proper devices an accidental
reconnection.
EN 292-1 NO
Static
electricity
Electric
shock
caused
by direct
contact
Contact
with
metallic
parts
The dust collector shall have
an effective, proper earthing
which has to be periodically
checked.
EN 292-1 NO
Fitting
errors
Not applicable
Extreme
temperature
Not applicable
Fire Materials
handled
It is not allowed to handle
materials which might
involve such risks. The plant
Manufacturer or the plant
tter shall set up appropriate
devices.
EN 292-1 NO
Explosion
Biological
(viral/
bacterial)
Noise Hearing
loss
Exposure Noise is according to the
norm
EN 292-1 NO
Vibrations Inappro-
priate
xing
Fix the equipment to the
ground or to a steady structure
EN 292-1 NO
Slip, trip
and falls
Not applicable
Maintenance
Falling
objects
Fixing
and/or
maintenance
operations to
the lter
components
The electrician/ plant tter
has to provide platforms or
walkways and to dispose
access structures. The usage of mobile platforms and
the appropriate measures to
prevent the falling of objects
according to the legislaltion
in force have to be indicated
in the Manual too.
EN 292-1 NO
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