Walther Systemtechnik VMS-08 Assembly Instructions Manual

Rev. 1.1

Assembly Instructions - MINI-Full-Jet Valve VMS-08

Page 1 of 16

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

NOTE

Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!

This incomplete device may only be worked with and worked on by persons who are
familiar with the assembly instructions and the current regulations for industrial safety and
accident prevention.

Assembly Instructions

MINI-Full-Jet Valve VMS-08

Article Number: V08-…

Always keep a translated version of the original Assembly Instructions at the device!

The instructions have to be close at hand any time!

Rev. 1.1

Assembly Instructions - MINI-Full-Jet Valve VMS-08

Page 2 of 16

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

Table of Contents

Page

EC DECLARATION OF INCORPORATION ....................................................................................................................... 4

1 INTRODUCTION ................................................................................................................................................. 5

1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 5

1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5

2 SAFETY............................................................................................................................................................... 5

2.1 GENERAL INFORMATION ............................................................................................................................................. 5

2.2 DANGERS FROM RESIDUAL ENERGY ............................................................................................................................... 5

2.3 WARRANTY AND LIABILITY ........................................................................................................................................... 6

2.4 CORRECT USE ........................................................................................................................................................... 6

2.5 INCORRECT USE ........................................................................................................................................................ 6

2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6

3 TRANSPORT ....................................................................................................................................................... 7

3.1 PACKAGING .............................................................................................................................................................. 7

3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7

4 DESCRIPTION OF FUNCTION .............................................................................................................................. 7

4.1 PURPOSE OF THE INCOMPLETE DEVICE ........................................................................................................................... 7

4.2 TECHNICAL DATA ....................................................................................................................................................... 7

4.3 TYPE LABEL .............................................................................................................................................................. 7

5 INITIAL START-UP ............................................................................................................................................... 8

5.1 MOUNTING AND INSTALLATION .................................................................................................................................... 8

5.2 HOSE MOUNTING...................................................................................................................................................... 8

6 OPERATION ....................................................................................................................................................... 9

6.1 GENERAL INFORMATION ............................................................................................................................................. 9

6.2 OPERATION INSTRUCTIONS / OPERATING CONDITIONS ...................................................................................................... 9

6.3 ADJUSTING AND SETTING ............................................................................................................................................ 9

6.4 TURNING ON .......................................................................................................................................................... 10

6.5 TURNING OFF ......................................................................................................................................................... 10

7 TAKING OUT OF SERVICE ................................................................................................................................. 10

7.1 SHORT INTERRUPTION .............................................................................................................................................. 10

7.2 LONG-TERM INTERRUPTION ....................................................................................................................................... 10

7.3 SHUTDOWN OF DEVICE ............................................................................................................................................. 10

8 MAINTENANCE AND REPAIR ............................................................................................................................ 11

8.1 GENERAL INFORMATION ........................................................................................................................................... 11

8.2 CLEANING .............................................................................................................................................................. 11

8.3 ROUTINE TASKS ....................................................................................................................................................... 11

8.4 SPARE PARTS .......................................................................................................................................................... 11

8.5 REPLACING NOZZLE AND NOZZLE NEEDLE .................................................................................................................... 12

9 TROUBLESHOOTING ........................................................................................................................................ 13

9.1 GENERAL INFORMATION ........................................................................................................................................... 13

9.2 CUSTOMER SERVICE / SUPPORT .................................................................................................................................. 13

9.3 FAILURES................................................................................................................................................................ 13

10 APPENDIX ........................................................................................................................................................ 14

10.1 DIMENSIONED DRAWING ..................................................................................................................................... 14

10.2 DIMENSIONED DRAWING WITH LUER-LOCK .............................................................................................................. 14

10.3 SPARE PART DRAWING ......................................................................................................................................... 15

10.4 SPARE PART LIST ................................................................................................................................................. 15

Rev. 1.1

Assembly Instructions - MINI-Full-Jet Valve VMS-08

Page 3 of 16

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

10.5 ARTICLE NUMBERS FOR LUER-LOCK ADAPTERS ......................................................................................................... 16

10.6 ACCESSORIES ..................................................................................................................................................... 16

Rev. 1.1

Assembly Instructions - MINI-Full-Jet Valve VMS-08

Page 4 of 16

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

EC Declaration of Incorporation

in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B

We herewith confirm that the below mentioned incomplete device meets the basic requirements for
safety and health as stated in EU Machinery Directive 2006/42/EU for its design and construction
as well as for the configuration released by us on the market. This machine component will not be
operated before it has been determined that the incomplete system where the machine component
will be installed also meets the requirements of the Directive (2006/42/EG).

Manufacturer

Walther Systemtechnik GmbH
Hockenheimer Straße 3
D- 76726 Germersheim

Description

VMS-08 MINI-Full-Jet Valve, Article No. V08-…

We also declare the conformity with other, product-relevant directives/guidelines:

Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3,

1.3.4, 1.5.9
EMC Directive 2004/108/EU, dated 15 December 2004

Applied harmonized standards, in particular:

DIN EN ISO 12100 Safety of Machinery – General Design Principles –

Risk Assessment and Risk Reduction (ISO
12100:2010)

In addition, we also confirm that the special documentation according to Appendix VII Part B has
been prepared.

The manufacturer, respectively his authorized representative obligates himself to submit this documentation
to the market surveillance authorities, if requested.

This EC Declaration of Incorporation becomes invalid if the incomplete device will be altered or changed
without consent of Walther Systemtechnik GmbH.

Authorized representative for Technical Documentation:

Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim

Germersheim, 19 October 2017

(Place, Date) (Stefan Hirl, Management)

Rev. 1.1

Assembly Instructions - MINI-Full-Jet Valve VMS-08

Page 5 of 16

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

DANGER

Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage WILL occur if the respective
measures of precaution have not been taken

WARNING

Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage MAY occur if the respective
measures of precaution have not been taken.

CAUTION

Describes a potentially dangerous situation.
Slight injuries CAN occur if the respective measures of precaution have not been
taken. This signal word is also used to describe possible property damages.

IMPORTANT

Indicates tips for usage and other particularly useful information.

No dangerous situation.

1 Introduction

The MINI full-jet valves of the VMS-08 series are suitable for the application of oils, separating agents and
other fluid media where the liquid will be applied as dots or lines. Depending on the viscosity of the applied
medium, the application pattern can be individually adjusted via the needle stroke. Three hose are employed
for supplying control air for opening, control air for closing and medium. The full jet valves of the VMS-08
series are precision tools. Always keep clean and observe minimum instructions to maintain a long useful life
of the valve.

1.1 Target Group of the Assembly Instructions

 Operating Personnel
 Maintenance Personnel

1.2 List of Signs and Symbols

The assembly instructions warn users of operations which may put their health at risk.
The warnings are indicated by combinations of text and symbols as follows:

2 Safety

2.1 General Information

The construction of this incomplete device is according to the latest technology and is absolutely reliable.
The individual components as well as the complete device are continuously checked by our quality man­agement.

2.2 Dangers from Residual Energy

Please instruct the operating personnel on the respective measures to be taken against the occurrence of
mechanical, hydraulic, pneumatic and electric / electronic residual energies.