Walrus TQ200, TQ400, TQ800, TQ1500, TQ3700 Instruction Manual

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Walrus America Inc
TQ Series
TQ Series
Instruction Manual
Electronic Control Pump
TQ Series
TQ Series
ISO 9001 Certified
®
9808 Whithorn Drive, Houston, TX 77095 Web: www.walruspumps.com
Limited Warranty
Products manufactured by Walrus Pumps Co (Walrus) are warranted to the first user only to be free of defects in material and workmanship for a period of 12 months from date of installation, but no more than 24 months from date of shipment. Walrus' liability under this warranty shall be limited to repairing or replacing at our election, without charge, FOB Walrus' distribution center or authorized service agent. Walrus will not be liable for any cost of removal, installation, transportation or any other charges that may arise in connection with warranty claim.
The warranty period commences on the date of original purchase of the equipment. Proof of purchase and installation date, failure date, and supporting installation data must be provided when claiming repairs under warranty.
This warranty is subject to due compliance by the original purchaser with all directions and conditions set out in the installation and operating instructions. Failure to comply with these instructions, damage or breakdown caused by fair wear and tear, negligence, misuse, incorrect installation, inappropriate chemicals or additives in the water, inadequate protection against freezing, rain or other adverse weather conditions, corrosive or abrasive water, lightning or high voltage spikes or through unauthorized persons attempting repairs are not covered under warranty.
Walrus will not be liable for any incidental or consequential damages, losses, or expenses, arising from installation, use, or any other causes. There are no express or implied warranties, including merchantability or fitness for a particular purpose, which extend beyond those warranties described or referred to above.
Certain states do not permit the exclusion or limitation of incidental or consequential damages or the placing of limitations on the duration of an implied warranty, therefore, the limitations or exclusions herein may not apply. This warranty sets forth specific legal rights and obligations, however, additional rights may exist, which may vary from state to state.
Supersedes all previous publications
Walrus America Inc
P099C019U200-01
®
G2
EC Declaration of Conformity
Manufacturer:
Walrus Pump Co., Ltd.
Address:
No. 83 -14, Dapiantou, Sanjhih Township, Taipei County 252,
Taiwan
Declare that the machinery described:
Name : Water Pump
Model : TQ Series
Conform to the following directive:
98/37/EC-----Machinery directive
2006/95/EC—Low voltage directive
2004/108/EC----EMC (Electromagnetic compatibility) directive
Refer to the following standards:
EN ISO 12100-1:2003 EN ISO 12100-2:2003
EN1050:1996
EN60335-1:2001 EN 809:1998
EN60335-2-41:2001
EN61000-6-2 EN61000-6-3
R&D department manager: Kao Tien-chuan
Manager:
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TQ Series Instruction Manual
Please read all instructions carefully before installing your new systems, as failures caused by incorrect installation or operation are not covered by the warranty.
I. Product
The TQ series are designed for the pumping of non-aggressive water, or water not containing solid particles.
II. Operating conditions:
1. Ambient temp. : Max. +104ºF (40ºC)
2. Liquid temp. : +39ºF(4ºC) ~ +104ºF(40ºC)Max.
3. System pressure: Max. 120 PSI
4. Relative humidity: Max. 85%(RH)
III. Installation
1.The pump foundation should be rigid enough to absorb any vibration from the motor, and the pump should be securely bolted to the foundation.
2. It is recommended that the plumber/installer provides an adequate draining system to avoid damage in case of leakage, particu­larly when installed indoors. When it is installed outside, it should be covered by a weather-proof housing, well ventilated to allow motor heat to escape.
3. The pump should be installed with horizontal suction port and vertical discharge port; and as close as possible to the liquid source.
4. When use with water heaters, a check valve should be installed between pump (discharge) pipeline and water heater (suction) to avoid high-pressure steam backflow.
5. It is required to shut off the pump when the liquid source is unavailable; although it has the dry run cut off function.
6. The pump has a built-in check valve. Please do not install any other valve on the suction.
7. For TQ1500/2200/3700, Please cut out the center of the rubber gasket inside the inlet and outlet flanges as it will block the water flow.
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8. When performing regular maintenance, the prime cover has to open in order to check the condition of the check valve. DO NOT apply any bonded material (such as silicon, glue etc) to seal the chamber cover (see drawing below).
IV. Piping
1. The suction line should be installed as short and straight as possible, with a minimum of bends. The internal diameter of the suction pipe must be equal to, or greater than the ports of the pump.
2. The connection between the suction line and pump must be airtight, and the suction pipe must be positioned so it has an upward slope to the pump (thus avoiding the formation of air pockets).
3. When used on a suction lift, a foot valve should be fitted on the suction line, below the liquid level.
4. If hose is used as the suction pipe, it must be non-collapsible.
5. To minimize pressure drop, the discharge pipe should be at least the same size as the discharge port of the pump.
6. For long suction pipes or high suction lifts over 13 ft, the suction pipe should be of greater diameter than the suction port.
7. Ensure all connections are completely sealed using thread tape only.
V. Electrical connection
This mark located outside the connection box is a warning for an electrical hazard.
1. Ensure the mains voltage is the same as the value shown on the motor plate and that the pump is safely connected to ground/earth.
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