Wallenstein WX410, WX430, WX440, WX450, WX460 Operator's Manual

...
WX410/430
BY EMB MFG INC.
WX440/450/460
WX470 Vertical
SKID STEER
MOUNTED WOODSPLITTER
MODELS WX410,WX430, WX440,
WX450, WX460 & WX470
OPERATOR'S MANUAL
WALLENSTEIN
SKID STEER MOUNTED WOODSPLITTER
WARRANTY
This product is warranted to be free of defects in materials and workmanship under normal use and service, for a period of one year from the date of purchase, when operated and maintained in accord­ance with the Operating and Maintenance Instructions supplied with this unit. This warranty does not cover misuse or negligence.
Under no circumstances will the manufacturer be liable for any consequential damage or expense
of any kind, including loss of prots. The manufacturer is under no circumstances liable for tractor damage
of any kind. The manufacturer is not liable for the maintenance of the product.
This warranty is extended only to the original purchaser. Warranty is void if repairs are attempted by anyone other than an Authorized Service Centre.
If a difculty develops with the product, you should contact your nearest Authorized Repair Centre,
or distributer. Only these locations are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product. Unit or parts should be returned at the customer's expense to the nearest repair location or Authorized Service Centre. Damage in-transit is not covered by warranty. Include original purchase receipt with any
claim (keeping a copy for your les).
The distributer's liability under warranty is limited to repair of the product and/or replacement of parts and is given to the purchaser in lieu of all other remedies including incidental and consequential charges.
There are no warranties, expressed or implied other than those specied herein. For the nearest Authorized
Service Centre call the manufacturer.
EMB Manufacturing Inc.
4144 Boomer Line
St. Clements, ON
N0B 2M0 Canada
Phone: 519-699-9283
Fax: 519-699-4146
WARRANTY VOID IF NOT REGISTERED
WALLENSTEIN
SKID STEER MOUNTED WOODSPLITTER
WARRANTY REGISTRATION FORM & INSPECTION REPORT
WARRANTY REGISTRATION (please print)
This form must be lled out by the dealer and signed by both the dealer and the customer at the time of deliv­ery.
Customer’s Name Dealer Name
Address Address
City, State/Province, Code City, State/Province, Code
Phone Number ( ) Phone Number ( )
Contact Name
Model
Serial Number
Delivery Date
DEALER INSPECTION REPORT
____ Check that Cylinder Extends Freely ____ Fasteners Tight ____ Hydraulic Fittings Tight - No Leaks
SAFETY
____ All Decals Installed ____ Guards and Shields Installed
____ Review Operating and Safety Instructions ____ Hydraulic Lines Free and in Good Condition ____ Lubricate Machine ____ Frame Anchored to Face Plate
I have thoroughly instructed the buyer on the above described equipment which review included the Op-
erator’s Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Date Dealer’s Rep. Signature
The above equipment and Operator’s Manual have been received by me and I have been thoroughly
instructed as to care, adjustments, safe operation and applicable warranty policy.
Date Owner's Signature
WHITE
EMB MFG., INC
YELLOW
DEALER
PINK
CUSTOMER
SERIAL NUMBER LOCATION
Always give your dealer the serial number of your Wallenstein Skid Steer Mounted Woodsplitter when ordering parts or requesting service or other information.
The machine is equipped with a serial plate where indicated. Please mark the number in the space pro­vided for easy reference.
WX410/430
WX440/450/460
WX470
SERIAL NUMBER LOCATION
Model Number ____________________________________________________
Serial Number ____________________________________________________
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1 Introduction ......................................................... 1
2 Safety ................................................................... 2
2.1 General Safety ..................................................... 3
2.2 Equipment Safety Guidelines .............................. 4
2.3 Safety Training ..................................................... 5
2.4 Safety Signs .........................................................
2.5 Preparation .......................................................... 6
2.6 Operating Safety .................................................. 7
2.7 Transport Safety .................................................. 8
2.8 Maintenance Safety ............................................. 8
2.9 Hydraulic Safety ...................................................
2.10 Storage Safety .....................................................
2.11 Employee Sign-Off Form ................................... 10
3 Safety Sign Locations ........................................ 11
4 Operation ........................................................... 13
4.1 To the New Operator or Owner .......................... 13
4.2 Machine Components ........................................ 14
4.3 Machine Break-In ............................................... 15
4.4 Pre-Operation Checklist ..................................... 15
4.5 Assembly ........................................................... 16
4.6 Equipment Matching .......................................... 18
4.7 Controls ............................................................. 19
4.8 Attaching / Unhooking ........................................ 20
4.9 Field Operation .................................................. 24
4.10 Transporting ....................................................... 30
4.11 Storage Safety ................................................... 31
5 Service and Maintenance .................................. 33
5.1 Service ............................................................... 33
5.1.1 Fluids and Lubricants ......................................... 33
5.1.2 Greasing ............................................................ 33
5.1.3 Servicing Intervals .............................................34
5.1.4 Service Record .................................................. 35
6 Troubleshooting ................................................. 36
7 Specications ..................................................... 37
7.1 Mechanical ......................................................... 37
7.2 Hydraulic Fitting Torque ..................................... 37
7.3 Bolt Torque ......................................................... 38
8 Index .................................................................. 39
5
9 9
1 INTRODUCTION
Congratulations on your choice of an Wallenstein Skid Steer Mounted Woodsplitter to compliment your log splitting operation. This equipment has been designed and manufactured to meet the needs of a
discriminating buyer for the efcient splitting of wood.
Safe, efcient and trouble free operation of your Wallenstein Woodsplitter requires that you and anyone else who will be operating or maintaining the machine, read and understand the Safety, Operation, Main­tenance and Trouble Shooting information contained within the Operator's Manual.
WX410/430
WX440/450/460
WX470 Vertical
This manual covers the Model WX410, WX430, WX440, WX450, WX460 AND WX470 Skid Steer Mount­ed Woodsplitter manufactured by Wallenstein. Use the Table of Contents or Index as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
Wallenstein dealer or the Distributer if you need assistance, information or additional copies of the manu­als.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this
manual, are determined when sitting in the operator's seat and facing toward the splitter.
1
2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Why is SAFETY important to you?
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words DANGER, WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
The Safety Alert symbol identies
important safety messages on the Wallenstein Skid Steer Mounted Woodsplitter and in the manual. When you see this symbol, be alert to the possibility of personal injury or
death. Follow the instructions in the
safety message.
Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided
DANGER - Indicates an imminently hazardous
situation that, if not avoided, will
result in death or serious injury. This
signal word is to be limited to the
most extreme situations typically for machine components which, for func­tional purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous
situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe practices.
CAUTION - Indicates a potentially hazardous
situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is dam­aged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone (519) 669-9283 or Fax (519) 699-4146.
2
SAFETY
2.1 GENERAL SAFETY
YOU are responsible for the SAFE operation
and maintenance of your Wallenstein Skid Steer Mounted Woodsplitter. YOU must ensure that you
and anyone else who is going to use, maintain or work around the Woodsplitter be familiar with the
using and maintenance procedures and related SAFETY information contained in this manual.
This manual will take you step-by-step through your working day and alerts you to all good safety practices that should be used while using the
Woodsplitter.
Remember, YOU are the key to safety. Good safety practices not only protect you but also the people around you. Make these practices a work­ing part of your safety program. Be certain that
EVERYONE using this equipment is familiar with
the recommended using and maintenance proce-
dures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or death by ignoring good safety practices.
Skid Steer Mounted Woodsplitter owners
must give operating instructions to operators
or employees before allowing them to operate
the machine, and at least annually thereafter.
The most important safety device on this equipment is a SAFE operator. It is the op-
erator’s responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. Most accidents
can be avoided.
1. Read and understand the
Operator’s Manual and all
safety signs before operat­ing, maintaining, adjusting or servicing the Woodsplitter.
2. Have a rst-aid kit available
for use should the need
arise and know how to use
it.
3. Have a re extinguisher
available for use should the
need arise and know how to
use it.
4. Do not allow riders.
5. Wear appropriate protective gear. This list includes but is not
limited to:
- A hard hat
- Protective
shoes with slip
resistant soles
- Protective glasses,
goggles or face shield
- Heavy gloves
- Wet weather gear
- Hearing Protection
- Respirator or lter mask
A person who has not read and understood all using and safety instructions is not qualied
to use the machine. An untrained operator exposes himself and bystanders to possible serious injury or death.
Do not modify the equipment in any way. Unauthorized modication may impair the
function and/or safety and could affect the life of the equipment.
Think SAFETY! Work SAFELY!
6. Install and secure all guards before starting.
7. Wear suitable ear protection for prolonged exposure to excessive noise.
8. Lower splitter frame, place
all controls in neutral, stop engine, remove
ignition key and wait for all moving parts to
stop before servicing, adjusting, repairing or maintaining.
9. Clear the area of people, especially small children, before using the unit.
10. Review safety related items annually.
3
2.2 EQUIPMENT SAFETY GUIDELINES
1. Safety of the operator and bystanders is one
of the main concerns in designing and de-
veloping equipment. However, every year many accidents occur which could have been avoided by a few seconds of thought and a
more careful approach to handling equipment. You, the operator, can avoid many accidents
by observing the following precautions in this
section. To avoid personal injury or death,
study the following precautions and insist those working with you, or for you, follow
them.
2. In order to provide a better view, certain
photographs or illustrations in this manual
may show an assembly with a safety shield removed. However, equipment should never
be used in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
3. Replace any safety sign or instruction sign that is not readable or is missing. Location of such safety signs is indicated in this manual.
4. Never use alcoholic beverages or drugs which can hinder alertness or coordination while us-
ing this equipment. Consult your doctor about
using this machine while taking prescription
medications.
7. Never exceed the limits of a piece of machin­ery. If its ability to do a job, or to do so safely, is in question - DON'T TRY IT.
8. Do not modify the equipment in any way. Un­authorized modication may result in serious
injury or death and may impair the function and life of the equipment.
9. Use a Skid Steer that is equipped with a Roll Over Protective Structure (ROPS) and a seat
belt.
10. In addition to the design and conguration of this implement, including Safety Signs and Safety Equipment, hazard control and ac­cident prevention are dependent upon the
awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropri­ate sections of the engine and machine manu-
als. Pay close attention to the Safety Signs afxed to the skid steer and the machine.
5. Under no circumstances should young children be allowed to work with this equipment. Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works. Review the safety
instructions with all users annually.
6. This equipment is dangerous to children and
persons unfamiliar with its operation. The
operator should be a responsible, properly trained and physically able person familiar
with machinery and trained in this equipment's operations. If the elderly are assisting with work, their physical limitations need to be
recognized and accommodated.
4
2.3 SAFETY TRAINING
2.4 SAFETY SIGNS
1. Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can
be wiped out by a single careless act of an
operator or bystander.
2. In addition to the design and conguration of
equipment, hazard control and accident pre-
vention are dependent upon the awareness,
concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of this equipment.
3. It has been said, "The best safety feature is an informed, careful opera­tor." We ask you to be that kind of an operator. It is the operator's responsibility to read and under­stand ALL Safety and Using instructions in the
manual and to follow these. Accidents can be
avoided.
4. Working with unfamiliar equipment can
lead to careless injuries. Read this manual before assembly or using, to acquaint yourself with the machine. If this machine is used by any person other than yourself, or is loaned or rented, it is the machine owner's responsibility to make certain that the operator, prior to using:
1. Keep safety signs clean and legible at all times.
2. Replace safety signs that are missing or have
become illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety signs displayed in Section 3 each have
a part number in the lower right hand corner. Use this part number when ordering replace-
ment parts.
5. Safety signs are available from your author-
ized Distributor or Dealer Parts Department or
the factory.
How to Install Safety Signs:
Be sure that the installation area is clean and dry.
Be sure temperature is above 50°F (10°C).
Determine exact position before you remove the backing paper.
Remove the smallest portion of the split back­ing paper.
a. Reads and understands the operator's
manuals.
b. Is instructed in safe and proper use.
5. Know your controls and how to stop power
unit engine and machine quickly in an emer­gency. Read this manual and the one pro-
vided with your skid steer.
6. Train all new personnel and review instruc­tions frequently with existing workers. Be
certain only a properly trained and physically
able person will use the machinery. A person who has not read and understood all using and safety instructions is not qualied to use
the machine. An untrained operator exposes himself and bystanders to possible serious in-
jury or death. If the elderly are assisting with the work, their physical limitations need to be
recognized and accommodated.
Align the sign over the specied area and carefully press the small portion with the ex-
posed sticky backing in place.
Slowly peel back the remaining paper and
carefully smooth the remaining portion of the sign in place.
Small air pockets can be pierced with a pin
and smoothed out using the piece of sign backing paper.
5
2.5 PREPARATION
1. Never use the engine and machine until you
have read and completely understand this
manual, the Skid steer Operator's Manual and
each of the Safety Messages found on the safety signs on the skid steer and machine.
2. Personal pro­tection equip­ment including hard hat, safety glasses, safety shoes, and gloves are rec­ommended dur­ing assembly, installation, operation, adjustment, maintain­ing, repairing, removal, cleaning, or moving
the unit. Do not allow long hair, loose tting clothing or jewelery to be around equipment.
3. PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!
Power equipment with or
without equipment attached
can often be noisy enough to cause permanent, partial
hearing loss. We recommend that you wear
hearing protection on a full-time basis if the
noise in the Operator's position exceeds 80db. Noise over 85db on a long-term basis can
cause severe hearing loss. Noise over 90db adjacent to the Operator over a long-term ba­sis may cause permanent, total hearing loss.
NOTE: Hearing loss from loud noise (from tractors, chain saws, radios, and other such
sources close to the ear) is cumulative over a
lifetime without hope of natural recovery.
4. Operate the machine only with a skid steer equipped with an approved Roll­Over-Protective Structure (ROPS). Always wear your seat belt when oper-
ating the skid steer. Seri­ous injury or even death could result from falling off the skid steer - - particularly during a turnover
when the operator could be pinned under the ROPS or the skid steer.
5. Review maps of underground utilities before
starting to dig. Remove all sticks, stones,
roots, and wires from working area before
starting. Take care not to contact overhead and underground obstructions during opera­tion.
6. Operate only in daylight or good articial light.
7. Be sure machine is properly mounted, adjust­ed and in good operating condition.
8. Ensure that all safety shielding and safety
signs are properly installed and in good condi­tion.
6
2.6
OPERATING SAFETY
1. Please remember it is important that you read
and heed the safety signs on the Woodsplitter. Clean or replace all safety signs if they can­not be clearly read and understood. They are
there for your safety, as well as the safety of
others. The safe use of this machine is strictly up to you, the operator.
2. All things with moving parts are potentially
hazardous. There is no substitute for a cau-
tious, safe-minded operator who recognizes potential hazards and follows reasonable
safety practices. The manufacturer has
designed this Woodsplitter to be used with
all its safety equipment properly attached, to minimize the chance of accidents. Study this manual to make sure you have all safety equipment attached.
3. If a safety shield or guard is removed for any reason, it must be replaced before the ma­chine is again operated.
4. Always lock face plate to front of loader when
attaching to prevent movement during opera­tion.
12. Do not try to split logs across the grain. Some kinds can burst or splinter and y out of ma-
chine causing injury.
13. For uneven cut logs, always place the wide end down and the most square kind against the splitting wedge.
14. Never carry, lift or move people on loader or frame.
15. Always use two people to handle heavy, un­wieldy components during assembly, installa-
tion, removal or moving.
16. Never place any part of your body where it would be in danger if movement should occur
during assembly, installation, operation, main­taining, repairing, removal or moving.
17. Do not walk or work under a raised machine
or attachment unless it is securely blocked or held in position. Do not depend on the skid steer hydraulic system to hold the machine or attachment in place.
5. Clear the work area of objects which might be
picked up and snagged or entangled in the
machine. Do not operate on slippery, wet,
muddy or icy surfaces. Good footing prevents slipping and tripping.
6. Do not allow bystanders within 20 feet of machine during operation. Wood chips can y
out and injure others.
7. Do not step over or straddle splitter during operation.
8. Do not try to split more than one log at a time. The extra log can y out and cause injury.
9. Keep your ngers and hands away from cracks in the log that can open while splitting.
10. Always load logs by holding on the sides, not
the top and bottom.
11. Do not load the splitter when the wedge is in
motion.
18. Never use alcoholic beverages or drugs which can hinder alertness or coordination while
operating this equipment. Consult your doc-
tor about operating this machine while taking
prescription medications.
19. Do not allow riders on this machine at any
time. There is no safe place for any riders.
20. Before you operate the machine, check over
all hydraulic lines, hoses, connections and
components. Replace any worn or damaged parts immediately. Tighten all leaking ttings.
21. Never allow children to operate or be around
this machine.
22. Do not operate on slopes or hillsides. Sloping
terrain can cause logs to roll or slip.
23. Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts.
24. Review safety instructions annually.
7
2.7 TRANSPORT SAFETY
2.8 MAINTENANCE SAFETY
1. Comply with state and local laws governing
safety and transporting of machinery on public roads.
2. The use of ashing amber lights is accept­able in most localities. However some locali­ties prohibit their use. Local laws should be checked for all highway lighting and marking
requirements.
3. At all times, when driving the tractor and equipment on the road or highway under 20 mph (32 kph) use ashing amber warn­ing lights and a slow moving vehicle (SMV) identication emblem. Do not exceed 20 mph (32 kph). Reduce speed on rough roads and
surfaces.
4. Do not drink and drive.
5. Be a safe and courteous driver. Always yield to oncoming trafc in all situations, including narrow bridges, intersections, etc. Watch for trafc when operating near or crossing road­ways.
1. Good maintenance is your responsibility. Poor
maintenance is an invitation to trouble.
2. Follow good shop practices.
- Keep service area clean and dry.
- Be sure electrical outlets and tools are properly grounded.
- Use adequate light for the job at hand.
3. Make sure there is plenty of ventilation. Never operate the tractor in a closed building. The exhaust fumes may cause asphyxiation.
4. Before working on this machine, lower the
boom / bucket to the ground, place all controls in neutral, shut off the engine, set the park brake and remove the ignition key.
6. Turn into curves or go up or down hills only at a low speed and a gradual steering angle. Slow down on rough or uneven ground.
7. Never allow riders on either skid steer or ma-
chine.
5. Never work under equipment unless it is
blocked securely.
6. Use personal protection devices such as eye,
hand and hearing protectors, when performing any service or maintenance work.
7. Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to
restore your equipment to original specica­tions. The manufacturer will not be responsi-
ble for injuries or damages caused by use of unap­proved parts and/ or accessories.
8. A re extinguisher and rst aid kit should be kept readily accessible while per-
forming maintenance on this equipment.
9. Periodically tighten all bolts, nuts and screws
and check that all fasteners are properly torqued.
10. When completing a maintenance or service function, make sure all safety shields and devices are installed before placing unit in service.
8
2.9 HYDRAULIC SAFETY
2.10 STORAGE SAFETY
1. Make sure that all the components in the hy­draulic system are kept in good condition and are clean.
2. Before applying pressure to the system, make
sure all components are tight, and that lines, hoses and couplings are not damaged.
3. Do not attempt any makeshift repairs to the
hydraulic lines, ttings or hoses by using
tapes, clamps or cements. The hydraulic sys­tem operates under extremely high pressure.
Such repairs will fail suddenly and create a
hazardous and unsafe condition.
4. Wear proper hand and eye
protection when searching
for a high pressure hy­draulic leak. Use a piece
of wood or cardboard as a
backstop instead of hands to isolate and identify a leak.
1. Store the unit in an area away from human
activity.
2. Do not allow children to play on or around the
stored machine.
3. Store the unit in a dry, level area. Support the
frame with planks if required.
5. If injured by a concentrated high-pressure stream of hydraulic uid, seek medical atten­tion immediately. Serious infection or toxic
reaction can develop from hydraulic uid
piercing the skin surface.
6. Relieve pressure on hydraulic system before
maintaining or working on system.
9
Loading...
+ 31 hidden pages