Wallenstein EU7200E, EU6000, EU5000E, WDC160, WDC190E Operator's Manual
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EU7200E EU5000E
PORTABLE GENERATOR
MODEL EU7200E, EU6000 &
EU5000E
OPERATOR'S MANUAL
WALLENSTEIN
PORTABLE GENERATOR
WARRANTY
This product is warranted to be free of defects in materials and workmanship under normal use and
service, for a period of two years from the date of purchase, when operated and maintained in accordance
with the Operating and Maintenance Instructions supplied with this unit. This warranty does not cover misuse
or negligence.
Under no circumstances will the manufacturer be liable for any consequential damage or expense
of any kind, including loss of prots. The manufacturer is under no circumstances liable for tractor damage
of any kind. The manufacturer is not liable for the maintenance of the product.
This warranty is extended only to the original purchaser. Warranty is void if repairs are attempted
by anyone other than an Authorized Service Centre.
If a difculty develops with the product, you should contact your nearest Authorized Repair Centre,
or distributer. Only these locations are authorized to make repairs to the product or affect the replacement
of defective parts, which will be done at no charge within a reasonable time after the receipt of the product.
Unit or parts should be returned at the customer's expense to the nearest repair location or Authorized
Service Centre. Damage in-transit is not covered by warranty. Include original purchase receipt with any
claim (keeping a copy for your les).
The distributer's liability under warranty is limited to repair of the product and/or replacement of parts
and is given to the purchaser in lieu of all other remedies including incidental and consequential charges.
There are no warranties, expressed or implied other than those specied herein. For the nearest Authorized
Service Centre call the manufacturer. For Honda engine service contact your local Honda dealer or www.
honda.ca.
EMB Manufacturing Inc.
4144 Boomer Line
St. Clements, ON
N0B 2M0 Canada
Phone: 519-699-9283
Fax: 519-699-4146
WARRANTY VOID IF NOT REGISTERED
WALLENSTEIN
PORTABLE GENERATOR
WARRANTY REGISTRATION FORM & INSPECTION REPORT
WARRANTY REGISTRATION (please print)
This form must be lled out by the dealer and signed by both the dealer and the customer at the time of delivery.
Customer’s Name Dealer Name
Address Address
City, State/Province, Code City, State/Province, Code
Phone Number ( ) Phone Number ( )
Contact Name
Model
Serial Number
Delivery Date
DEALER INSPECTION REPORT
____ Fasteners Tight
____ Check Electrical Connections
____ Check Engine Fluid Levels
SAFETY
____ All Decals Installed
____ Guards and Shields Installed and Secured
____ Review Operating and Safety Instructions
I have thoroughly instructed the buyer on the above described equipment which review included the Operator’s Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Date Dealer’s Rep. Signature
The above equipment and Operator’s Manual have been received by me and I have been thoroughly
instructed as to care, adjustments, safe operation and applicable warranty policy.
Date Owner's Signature
EMB MFG., INC
WHITE
YELLOW
DEALER
PINK
CUSTOMER
SERIAL NUMBER LOCATION
Always give your dealer the serial number of your Wallenstein Portable Generator when ordering parts or
requesting service or other information.
The serial number plates are located where indicated. Please mark the numbers in the spaces provided
for easy reference.
EU5000E
EU6000
SERIAL NUMBER LOCATION
Model Number ____________________________________________________
Generator Serial Number ___________________________________________
Engine Serial Number _____________________________________________
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1 Introduction ......................................................... 1
2 Safety ................................................................... 2
2.1 General Safety .....................................................
2.2 Equipment Safety Guidelines ..............................4
2.3 Safety Training ..................................................... 5
2.4 Safety Signs ......................................................... 5
2.5 Preparation ..........................................................6
2.6 Maintenance Safety .............................................
2.7 Operation Safety .................................................. 7
2.8 Refueling Safety ..................................................7
2.9 Storage Safety ..................................................... 7
2.10 Battery Safety ......................................................
2.11 Gas Motor Safety .................................................
2.12 Employee Sign-Off Form ..................................... 9
3 Safety Sign Locations ........................................ 10
4 Assembling ........................................................12
5 Operation ........................................................... 14
5.1 To the New Operator or Owner .......................... 14
5.2 Machine Components ........................................ 15
5.3 Machine Break-In ............................................... 16
5.4 Pre-Operation Checklist ..................................... 16
5.5 Controls .............................................................17
5.6 Field Operation ..................................................19
5.7 Moving ...............................................................24
5.8 Storage ..............................................................25
6 Service and Maintenance ..................................26
6.1 Service ............................................................... 26
6.2 Maintenance ......................................................31
7 Troubleshooting ................................................. 33
8 Specications ..................................................... 34
8.1 Mechanical ......................................................... 34
8.2 Bolt Torque ......................................................... 35
9 Index .................................................................. 36
3
6
7
8
1 INTRODUCTION
Congratulations on your choice of an Wallenstein Portable Generator to compliment your operation. This
equipment has been designed and manufactured to meet the needs of a discerning person, operator or
industry that needs portable electrical power.
Safe, efcient and trouble free operation of your Wallenstein Portable Generator requires that you and
anyone else who will be using or maintaining the generator, read and understand the Safety, Operation,
Maintenance and Trouble Shooting information contained within the Operator's Manual.
EU5000E EU6000
EU7200E
This manual covers the Wallenstein Portable Generator Models EU5000, EU5000E, EU6000, EU6000E
and EU7200E. Use the Table of Contents or Index as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
Wallenstein dealer or the Distributer if you need assistance, information or additional copies of the manuals.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this
manual, are determined when standing and looking at the electrical panel.
1
2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Why is SAFETY important to you?
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
The Safety Alert symbol identies
important safety messages on the
Wallenstein Portable Generator and
in the manual. When you see this
symbol, be alert to the possibility of
personal injury or death. Follow the
instructions in the safety message.
Accidents Disable and Kill
Accidents Cost
Accidents Can Be Avoided
DANGER - Indicates an imminently hazardous
situation that, if not avoided, will
result in death or serious injury. This
signal word is to be limited to the
most extreme situations typically for
machine components which, for functional purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous
situation that, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
CAUTION - Indicates a potentially hazardous
situation that, if not avoided, may
result in minor or moderate injury. It
may also be used to alert against
unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone
(519) 669-9283 or Fax (519) 699-4146.
2
SAFETY
2.1 GENERAL SAFETY
YOU are responsible for the SAFE operation and
maintenance of your Wallenstein Portable Generator. YOU must ensure that you and anyone else
who is going to use, maintain or work around the
Portable Generator be familiar with the using and
maintenance procedures and related SAFETY
information contained in this manual. This manual
will take you step-by-step through your working
day and alerts you to all good safety practices that
should be used while using the Portable Generator.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a working part of your safety program. Be certain that
EVERYONE using this equipment is familiar with
the recommended using and maintenance procedures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or
death by ignoring good safety practices.
• Portable Generator owners must give operating instructions to operators or employees
before allowing them to operate the machine,
and at least annually thereafter.
• The most important safety device on this
equipment is a SAFE operator. It is the operator’s responsibility to read and understand
ALL Safety and Operating instructions in the
manual and to follow these. Most accidents
can be avoided.
• A person who has not read and understood all
using and safety instructions is not qualied
to use the machine. An untrained operator
exposes himself and bystanders to possible
serious injury or death.
1. Read and understand the Operator’s Manual and all safety
signs before using, maintaining, adjusting or cleaning the
Portable Generator.
2. Have a rst-aid kit available
for use should the need arise
and know how to use it.
3. Have a re extinguisher available for
use should the need arise and know
how to use it.
4. W e ar a p pro p r iat e
protective gear. This
list includes but is not
limited to:
- A hard hat
- Protective
shoes with slip
resistant rubber
soles
- Protective glasses,
goggles or face shield
- Heavy gloves
- Hearing Protection
5. Install and secure all guards before starting.
6. Wear suitable ear protection
for pro l ong e d e x posu r e t o
excessive noise.
• Do not modify the equipment in any way.
Unauthorized modication may impair the
function and/or safety and could affect the life
of the equipment.
• Think SAFETY! Work SAFELY!
7. Stop and disable engine, remove ignition key
and place in your pocket and wait for all moving
parts to stop before servicing, adjusting or
repairing.
8. Clear the area of people, especially small
children, before using the unit.
9. Review safety related items annually with all
personnel who will operating or maintaining the
Portable Generator.
3
2.2 EQUIPMENT SAFETY GUIDELINES
1. Safety of the operator and bystanders is one
of the main concerns in designing and developing equipment. However, every year
many accidents occur which could have been
avoided by a few seconds of thought and a
more careful approach to handling equipment.
You, the operator, can avoid many accidents
by observing the following precautions in this
section. To avoid personal injury or death,
study the following precautions and insist
those working with you, or for you, follow
them.
2. In order to provide a better view, certain
photographs or illustrations in this manual
may show an assembly with a safety shield
removed. However, equipment should never
be used in this condition. Keep all shields in
place. If shield removal becomes necessary
for repairs, replace the shield prior to use.
3. Replace any safety sign or instruction sign
that is not readable or is missing. Location of
such safety signs is indicated in this manual.
7. Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,
is in question - DON'T TRY IT.
8. Do not modify the equipment in any way. Un-
authorized modication may result in serious
injury or death and may impair the function
and life of the equipment.
9. In addition to the design and conguration of
this implement, including Safety Signs and
Safety Equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence, and proper
training of personnel involved in the operation,
transport, maintenance, and storage of the
machine. Refer also to Safety Messages and
operation instruction in each of the appropriate sections of the engine and machine manuals. Pay close attention to the Safety Signs
afxed to the engine and the machine.
4. Never use alcoholic beverages or drugs which
can hinder alertness or coordination while using this equipment. Consult your doctor about
using this machine while taking prescription
medications.
5. Under no circumstances should young
children be allowed to work with this
equipment. Do not allow persons to use or
assemble this unit until they have read this
manual and have developed a thorough
understanding of the safety precautions
and of how it works. Review the safety
instructions with all users annually.
6. This equipment is dangerous to children and
persons unfamiliar with its operation. The
operator should be a responsible, properly
trained and physically able person familiar
with machinery and trained in this equipment's
operations. If the elderly are assisting with
work, their physical limitations need to be
recognized and accommodated.
4
2.3 SAFETY TRAINING
2.4 SAFETY SIGNS
1. Safety is a primary concern in the design and
manufacture of our products. Unfortunately,
our efforts to provide safe equipment can
be wiped out by a single careless act of an
operator or bystander.
2. In addition to the design and conguration of
equipment, hazard control and accident prevention are dependent upon the awareness,
concern, prudence and proper training of
personnel involved in the operation, transport,
maintenance and storage of this equipment.
3. It has been said, "The
best safety feature is an
informed, careful operator." We ask you to be that
kind of an operator. It is the
operator's responsibility to read and understand ALL Safety and Using instructions in the
manual and to follow these. Accidents can be
avoided.
4. Working with unfamiliar equipment can
lead to careless injuries. Read this manual
before assembly or using, to acquaint
yourself with the machine. If this machine
is used by any person other than yourself,
or is loaned or rented, it is the machine
owner's responsibility to make certain that
the operator, prior to using:
1. Keep safety signs clean and legible at all
times.
2. Replace safety signs that are missing or have
become illegible.
3. Replaced parts that displayed a safety sign
should also display the current sign.
4. Safety signs displayed in Section 3 each have
a part number in the lower right hand corner.
Use this part number when ordering replacement parts.
5. Safety signs are available from your authorized Distributor or Dealer Parts Department or
the factory.
How to Install Safety Signs:
• Be sure that the installation area is clean and
dry.
• Be sure temperature is above 50°F (10°C).
• Determine exact position before you remove
the backing paper.
• Remove the smallest portion of the split backing paper.
a. Reads and understands the operator's
manuals.
b. Is instructed in safe and proper use.
5. Know your controls and how to stop engine
and machine quickly in an emergency. Read
this manual and the one provided with your
engine.
6. Train all new personnel and review instructions frequently with existing workers. Be
certain only a properly trained and physically
able person will use the machinery. A person
who has not read and understood all using
and safety instructions is not qualied to use
the machine. An untrained operator exposes
himself and bystanders to possible serious injury or death. If the elderly are assisting with
the work, their physical limitations need to be
recognized and accommodated.
• Align the sign over the specied area and
carefully press the small portion with the exposed sticky backing in place.
• Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
sign in place.
• Small air pockets can be pierced with a pin
and smoothed out using the piece of sign
backing paper.
5
2.5 PREPARATION
2.6 MAINTENANCE SAFETY
1. Never use the engine and machine until you
have read and completely understand this
manual, the Engine Operator's Manual and
each of the Safety Messages found on the
safety signs on the engine and machine.
2. Personal protection equipment including
hard hat, safety
glasses, safety
shoes, and
gloves are recommended during assembly,
installation, operation, adjustment, maintaining, repairing, removal, cleaning, or moving
the unit. Do not allow long hair, loose tting
clothing or jewellery to be around equipment.
3. PROLONGED EXPOSURE
TO LOUD NOISE MAY
CAUSE PERMANENT
HEARING LOSS!
Power equipment with or
without equipment attached
can often be noisy enough
to cause permanent, partial
hearing loss. We recommend that you wear
hearing protection on a full-time basis if the
noise in the Operator's position exceeds 80db.
Noise over 85db on a long-term basis can
cause severe hearing loss. Noise over 90db
adjacent to the Operator over a long-term basis may cause permanent, total hearing loss.
NOTE: Hearing loss from loud noise (from
tractors, chain saws, radios, and other such
sources close to the ear) is cumulative over a
lifetime without hope of natural recovery.
4. Clear working area of stones, branches or
hidden obstacles that might be hooked or
snagged, causing injury or damage.
5. Use only in daylight or good articial light.
6. Be sure machine is properly positioned, adjusted and in good operating condition.
7. Ensure that all safety shielding and safety
signs are properly installed and in good condition.
1. Good maintenance is your responsibility. Poor
maintenance is an invitation to trouble.
2. Follow good shop practices.
- Keep service
area clean and
dry.
- Be sure electrical
outlets and tools
are properly
grounded.
- Use adequate
light for the job at
hand.
3. Make sure there is
plenty of ventilation. Never operate the engine of the towing vehicle in a closed building.
The exhaust fumes may cause asphyxiation.
4. Before working on this machine, shut off the
engine and turn fuel valve off.
5. Never work under equipment unless it is
blocked securely.
6. Always use personal protection devices such
as eye, hand and hearing protectors, when
performing any service or maintenance work.
7. Where replacement parts are necessary for
periodic maintenance and servicing, genuine
factory replacement parts must be used to
restore your equipment to original specications. The manufacturer will not be responsible for injuries or damages caused by use of
unapproved parts and/or accessories.
8. A re extinguisher and rst aid kit should be
kept readily
accessible while
performing maintenance on this
equipment.
9. Periodically tighten all bolts,
nuts and screws and check that all electrical
and fuel connections are properly secured to
ensure unit is in a safe condition.
10. When completing a maintenance or service
function, make sure all safety shields and
devices are installed before placing unit in
service.
6
2.7
OPERATING SAFETY
2.8 REFUELING SAFETY
1. Read and understand operator's manual before
starting. Review safety instructions annually.
2. Stop and disable engine, remove ignition key
and place in your pocket and wait for all moving parts to stop before servicing, adjusting or
repairing.
3. To prevent electrical shocks, do not operate
this generator in the rain or with wet hands. It
should be grounded in damp or highly conductive conditions.
4. Close and secure all guards, deectors and
shields before starting and operating.
5. Do not connect the generator to a commercial
power line.
8. Do not operate with damaged or defective
extension cords, or power cords. Never operate any electrical equipment with damaged or
defective cords.
9. Do not operate this generator in areas with poor
ventilation. The exhaust fumes contain carbon
monoxide, a poisonous, odorless, invisible gas.
Prolonged exposure can lead to unconsciousness and death.
1. Handle fuel with care. It is highly ammable.
2. Allow engine to cool for 5 minutes before refuelling. Clean up spilled fuel before restarting
engine.
3. Do not refuel the machine
while smoking or when
near open ame or sparks.
4. Fill fuel tank outdoors.
5. Prevent res by keeping machine clean of accumulated trash, grease and debris.
2.9 STORAGE SAFETY
1. Store the unit in an area away from human
activity.
2. Do not allow children to play on or around the
stored machine.
3. Store the unit in a dry, level area. Support the
frame with planks if required.
10. Do not refuel the engine while it is in operation or still hot. Do not refuel the engine near
open ames, pilot lights or sparking electrical
devices (e.g. power tools, welders or grinders).
Do not operate the generator near ammable
products.
11. The engine should be refueled in a well-lit area.
Avoid fuel spillage.
12. Never allow children or unauthorized people to
operate or be around this machine.
13. Keep the working area clean and free of debris to prevent tripping. Operate only on level
ground.
14. Do not cover the generator while in operation.
Overheating can result in damaged equipment.
15. For storage, do not cover the generator until it
has cooled down completely.
16. The ambient temperature should not exceed
100° F/40° C.
2.10 BATTERY SAFETY
1. Keep all sparks and ames away from batteries, as gas given off by electrolyte is explosive.
2. Avoid contact with battery electrolyte: wash
off an spilled electrolyte immediately.
3. Wear safety glasses when working near batteries.
4. Do not tip batteries more than 45°, to avoid
electrolyte loss.
5. To avoid injury from spark or short circuit, disconnect battery ground cable before servicing
any part of the electrical system.
7
2.11 GAS MOTOR SAFETY
BEFORE STARTING ENGINE, READ
AND UNDERSTAND THE OPERATING
AND MAINTENANCE INSTRUCTIONS
THAT CAME WITH YOUR ENGINE.
14. DO NOT crank engine with spark plug removed.
If engine is ooded, crank until engine starts.
15. DO NOT strike ywheel with a hard object or
metal tool as this may cause ywheel to shatter in
operation. Use proper tools to service engine.
WARNING: DO NOT
1. DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an odourless and deadly poison.
2. DO NOT place hands or feet near moving or
rotating parts.
3. DO NOT store, spill, or use gasoline near an
open ame, or devices such as a stove, furnace,
or water heater which use a pilot light or devices
which can create a spark.
4. DO NOT refuel indoors where area is not well
ventilated. Outdoor refuelling is preferred.
5. DO NOT refuel while engine is running. Allow
engine to cool for 5 minutes before refuelling.
Store fuel in approved safety containers.
6. DO NOT remove fuel tank cap while engine is
running.
7. DO NOT operate engine if gasoline is spilled.
Move machine away from the spill and avoid
creating any ignition until gasoline has evaporated.
8. DO NOT smoke while lling fuel tank.
9. DO NOT choke carburetor to stop engine. Whenever possible, gradually reduce engine speed
before stopping.
10. DO NOT run engine above rated speeds. This
may result in injury.
16. DO NOT operate engine without a mufer. Inspect
periodically and replace, if necessary. If engine
is equipped with a mufer deector, inspect periodically and replace, if necessary with correct
deector.
17. DO NOT operate engine with an accumulation of
grass, leaves, dirt or other combustible materials
in the mufer area.
18. DO NOT use this engine on any forest covered,
brush covered, or grass covered unimproved land
unless a spark arrester is installed on the mufer.
The arrester must be maintained in effective working order by the operator. In the state of California
the above is required by law (Section 4442 of the
California Public Resources Code). Other states
may have similar laws. Federal laws apply on
federal land.
19. DO NOT touch hot mufer, cylinder or ns because contact may cause burns.
20. DO NOT run engine with air cleaner or air cleaner
cover removed.
WARNING: DO
1. ALWAYS DO remove the wire from the spark plug
when servicing the engine or equipment to prevent accidental starting. Disconnect the negative
wire from the battery terminal if equipped wit a 12
volt starting system.
2. DO keep cylinder ns and governor parts free of
grass and other debris which can affect engine
speed.
11. DO NOT tamper with governor springs, governor links or other parts which may increase the
governed speed.
12. DO NOT tamper with the engine speed selected
by the original equipment manufacturer.
13. DO NOT check for spark with spark plug or spark
plug wire removed.
8
3. DO examine mufer periodically to be sure it is
functioning effectively. A worn or leaking mufer
should be repaired or replaced as necessary.
4. DO use fresh gasoline. Stale fuel can gum carburetor and cause leakage.
5. DO check fuel lines and ttings frequently for
cracks or leaks. Replace if necessary.
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