I have thoroughly instructed the buyer on the above described equipment which review included the Operator’s Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Date Dealer’s Rep. Signature
The above equipment and Operator’s Manual have been received by me and I have been thoroughly
instructed as to care, adjustments, safe operation and applicable warranty policy.
Date Owner's Signature
SAFETY
____ Safety Chain on Hitch
____ All Decals Installed
____ Guards and Shields Installed and Secured
____ Review Operating and Safety Instructions
To activate warranty, register your product online at www.embmfg.com
4
SERIAL NUMBER LOCATION
Always give your dealer the serial number of your Wallenstein Trailer Wood Chipper and Feed Hopper
when ordering parts or requesting service or other information.
The serial number plate is located where indicated. Model BXT6238 is shown but the location of the plate
is the same across all models covered in this manual. Please mark the numbers in the spaces provided
for easy reference.
Engine
SERIAL NUMBER LOCATION
Model Number ____________________________________________________
Chipper Serial Number _____________________________________________
5
1 INTRODUCTION
Congratulations on your choice of an Wallenstein Trailer Wood Chipper to compliment your operation.
This equipment has been designed and manufactured to meet the needs of a discerning timber or landscaping industry.
Safe, efcient and trouble free operation of your Wallenstein Wood Chipper requires that you and anyone
else who will be using or maintaining the chipper, read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained within the Operator's Manual.
BXT4213 / BXT4214su
BXT4224 / BXT4228su
BXT6224 / BXT6228su
BXT6238
This manual covers the Wallenstein Trailer Wood Chipper BXT4213, BXT4224 , BXT6224 with Honda
engines and BXT4214su, BXT4228su , BXT6228su with Subaru engines, and BXT6238 with a Kohler
engine. Use the Table of Contents or Index as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
Wallenstein dealer or the Distributor if you need assistance, information or additional copies of the manuals.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this
manual, are determined when sitting in the pick-up driver's seat and facing in the direction of travel.
6
2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
Why is SAFETY important to you?
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
The Safety Alert symbol identies
important safety messages on the
Wallenstein Trailer Wood Chipper
and in the manual. When you see
this symbol, be alert to the possibility
of personal injury or death. Follow
the instructions in the safety message.
Accidents Disable and Kill
Accidents Cost
Accidents Can Be Avoided
DANGER - Indicates an imminently hazardous
situation that, if not avoided, will
result in death or serious injury. This
signal word is to be limited to the
most extreme situations typically for
machine components which, for functional purposes, cannot be guarded.
WARNING - Indicates a potentially hazardous
situation that, if not avoided, could
result in death or serious injury, and
includes hazards that are exposed
when guards are removed. It may
also be used to alert against unsafe
practices.
CAUTION - Indicates a potentially hazardous
situation that, if not avoided, may
result in minor or moderate injury. It
may also be used to alert against
unsafe practices.
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone
(519) 699-9283 or Fax (519) 699-4146.
7
SAFETY
2.1 GENERAL SAFETY
YOU are responsible for the SAFE operation and
maintenance of your Wallenstein Trailer Wood
Chipper. YOU must ensure that you and anyone
else who is going to use, maintain or work around
the Trailer Wood Chipper be familiar with the
using and maintenance procedures and related
SAFETY information contained in this manual.
This manual will take you step-by-step through
your working day and alerts you to all good safety
practices that should be used while using the
Trailer Wood Chipper.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a working part of your safety program. Be certain that
EVERYONE using this equipment is familiar with
the recommended use and maintenance procedures and follows all the safety precautions. Most
accidents can be prevented. Do not risk injury or
death by ignoring good safety practices.
• Trailer Wood Chipper owners must give operating instructions to operators or employees
before allowing them to operate the machine,
and at least annually thereafter.
• The most important safety device on this
equipment is a SAFE operator. It is the operator’s responsibility to read and understand
ALL Safety and Operating instructions in the
manual and to follow these. Most accidents
can be avoided.
• A person who has not read and understood all
using and safety instructions is not qualied
to use the machine. An untrained operator
exposes himself and bystanders to possible
serious injury or death.
• Do not modify the equipment in any way.
Unauthorized modication may impair the
function and/or safety and could affect the life
of the equipment.
• Think SAFETY! Work SAFELY!
1. Read and understand the Operator’s Manual and all safety
signs before using, maintaining, adjusting or cleaning the
Trailer Wood Chipper.
2. Have a rst-aid kit available
for use should the need
arise and know how to use
it.
3. Have a re extinguisher
available for use should the
need arise and know how to
use it.
4. Do not allow riders.
5. Wear appropriate
protective gear. This
list includes but is not
limited to:
- A hard hat
- Protective
shoes with slip
resistant soles
- Protective glasses,
goggles or face shield
- Heavy gloves
- Wet weather gear
- Hearing Protection
- Respirator or lter mask
6. Install and secure all guards
before starting.
7. Wear suitable ear protection
for prolonged exposure to
excessive noise.
8. Turn machine off, stop and
disable engine, remove ignition key and place
in your pocket, set park brake and wait for all
moving parts to stop before servicing, adjusting, repairing or unplugging.
8
9. Clear the area of people, especially small
children, before using the unit.
10. Review safety related items annually with all
personnel who will operating or maintaining
the Trailer Wood Chipper.
2.2 EQUIPMENT SAFETY GUIDELINES
1. Safety of the operator and bystanders is one
of the main concerns in designing and developing equipment. However, every year
many accidents occur which could have been
avoided by a few seconds of thought and a
more careful approach to handling equipment.
You, the operator, can avoid many accidents
by observing the following precautions in this
section. To avoid personal injury or death,
study the following precautions and insist
those working with you, or for you, follow
them.
2. In order to provide a better view, certain
photographs or illustrations in this manual
may show an assembly with a safety shield
removed. However, equipment should never
be used in this condition. Keep all shields in
place. If shield removal becomes necessary
for repairs, replace the shield prior to use.
3. Replace any safety sign or instruction sign
that is not readable or is missing. Location of
such safety signs is indicated in this manual.
7. Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,
is in question - DON'T TRY IT.
8. Do not modify the equipment in any way. Un-
authorized modication may result in serious
injury or death and may impair the function
and life of the equipment.
9. In addition to the design and conguration of
this implement, including Safety Signs and
Safety Equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence, and proper
training of personnel involved in the operation,
transport, maintenance, and storage of the
machine. Refer also to Safety Messages and
operation instruction in each of the appropriate sections of the engine and machine manuals. Pay close attention to the Safety Signs
afxed to the tow vehicle and the machine.
4. Never use alcoholic beverages or drugs which
can hinder alertness or coordination while using this equipment. Consult your doctor about
using this machine while taking prescription
medications.
5. Under no circumstances should young
children be allowed to work with this
equipment. Do not allow persons to use or
assemble this unit until they have read this
manual and have developed a thorough
understanding of the safety precautions
and of how it works. Review the safety
instructions with all users annually.
6. This equipment is dangerous to children and
persons unfamiliar with its operation. The
operator should be a responsible, properly
trained and physically able person familiar
with machinery and trained in this equipment's
operations. If the elderly are assisting with
work, their physical limitations need to be
recognized and accommodated.
9
2.3 SAFETY TRAINING
2.4 SAFETY SIGNS
1. Safety is a primary concern in the design and
manufacture of our products. Unfortunately,
our efforts to provide safe equipment can
be wiped out by a single careless act of an
operator or bystander.
2. In addition to the design and conguration of
equipment, hazard control and accident prevention are dependent upon the awareness,
concern, prudence and proper training of
personnel involved in the operation, transport,
maintenance and storage of this equipment.
3. It has been said, "The
best safety feature is an
informed, careful operator." We ask you to be that
kind of an operator. It is the
operator's responsibility to read and understand ALL Safety and Using instructions in the
manual and to follow these. Accidents can be
avoided.
4. Working with unfamiliar equipment can
lead to careless injuries. Read this manual
before assembly or using, to acquaint
yourself with the machine. If this machine
is used by any person other than yourself,
or is loaned or rented, it is the machine
owner's responsibility to make certain that
the operator, prior to using:
a. Reads and understands the operator's
manuals.
b. Is instructed in safe and proper use.
5. Know your controls and how to stop tow unit,
engine and machine quickly in an emergency.
Read this manual and the one provided with
your engine.
6. Train all new personnel and review instructions frequently with existing workers. Be
certain only a properly trained and physically
able person will use the machinery. A person
who has not read and understood all using
and safety instructions is not qualied to use
the machine. An untrained operator exposes
himself and bystanders to possible serious injury or death. If the elderly are assisting with
the work, their physical limitations need to be
recognized and accommodated.
1. Keep safety signs clean and legible at all
times.
2. Replace safety signs that are missing or have
become illegible.
3. Replaced parts that displayed a safety sign
should also display the current sign.
4. Safety signs in Section 3 each have a part
number displayed with it. Use this part
number when ordering replacement parts.
5. Safety signs are available from your authorized Distributor or Dealer Parts Department or
the factory.
How to Install Safety Signs:
• Be sure that the installation area is clean and
dry.
• Be sure temperature is above 50°F (10°C).
• Determine exact position before you remove
the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the sign over the specied area and
carefully press the small portion with the exposed sticky backing in place.
• Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
sign in place.
• Small air pockets can be pierced with a pin
and smoothed out using the piece of sign
backing paper.
10
2.5 PREPARATION
2.6 MAINTENANCE SAFETY
1. Never use the engine and machine until you
have read and completely understand this
manual, the Engine Operator's Manual and
each of the Safety Messages found on the
safety signs on the engine and machine.
2. Personal protection equipment including
hard hat, safety
glasses, safety
shoes, and
gloves are recommended during assembly,
installation, operation, adjustment, maintaining, repairing, removal, cleaning, or moving
the unit. Do not allow long hair, loose tting
clothing or jewellery to be around equipment.
3. PROLONGED EXPOSURE
TO LOUD NOISE MAY
CAUSE PERMANENT
HEARING LOSS!
Power equipment with or
without equipment attached
can often be noisy enough
to cause permanent, partial
hearing loss. We recommend that you wear
hearing protection on a full-time basis if the
noise in the Operator's position exceeds 80db.
Noise over 85db on a long-term basis can
cause severe hearing loss. Noise over 90db
adjacent to the Operator over a long-term basis may cause permanent, total hearing loss.
NOTE: Hearing loss from loud noise (from
tractors, chain saws, radios, and other such
sources close to the ear) is cumulative over a
lifetime without hope of natural recovery.
4. Clear working area of stones, branches or
hidden obstacles that might be hooked or
snagged, causing injury or damage.
5. Use only in daylight or good articial light.
6. Be sure machine is properly mounted, adjusted and in good operating condition.
7. Ensure that all safety shielding and safety
signs are properly installed and in good condition.
1. Good maintenance is your responsibility. Poor
maintenance is an invitation to trouble.
2. Follow good shop practices.
- Keep service
area clean and
dry.
- Be sure electrical
outlets and tools
are properly
grounded.
- Use adequate
light for the job at
hand.
3. Make sure there is
plenty of ventilation. Never operate the engine of the towing
vehicle in a closed building. The exhaust
fumes may cause asphyxiation.
4. Before working on this machine, shut off the
engine, set the brake, and turn fuel valve off.
5. Never work under equipment unless it is
blocked securely.
6. Always use personal protection devices such
as eye, hand and hearing protectors, when
performing any service or maintenance work.
Use heavy or leather gloves when handling
blades.
7. Where replacement parts are necessary for
periodic maintenance and servicing, genuine
factory replacement parts must be used to
restore your equipment to original specications. The manufacturer will not be responsible for injuries or damages caused by use of
unapproved parts and/or accessories.
8. A re extinguisher and rst aid kit should be
kept readily accessible while performing maintenance on this equipment.
9. Periodically tighten all bolts, nuts and screws
and check that
all electrical and
fuel connections
are properly secured to ensure
unit is in a safe
condition.
10. When completing a maintenance or service
function, make sure all safety shields and
devices are installed before placing unit in
service.
11
2.7 OPERATING SAFETY
1. Please remember it is important that you read
and heed the safety signs on the Trailer Wood
Chipper. Clean or replace all safety signs if
they cannot be clearly read and understood.
They are there for your safety, as well as the
safety of others. The safe use of this machine
is strictly up to you, the operator.
2. All things with moving parts are potentially
hazardous. There is no substitute for a cautious, safe-minded operator who recognizes
potential hazards and follows reasonable
safety practices. The manufacturer has designed this Trailer Wood Chipper to be used
with all its safety equipment properly attached,
to minimize the chance of accidents. Study
this manual to make sure you have all safety
equipment attached.
3. Close and secure rotor cover before operating.
4. Close and secure all guards, deectors and
shields before starting and operating.
5. Read and understand operator's manual
before starting. Review safety instructions
annually.
6. Personal protection equipment including hearing protection, hard hat, safety glasses, safety
shoes, and gloves are recommended during
assembly, installation, operation, adjustment,
maintaining, repairing, removal, or moving.
Do not allow long hair, loose-tting clothing, or
jewellery to be around moving parts.
11. Use care when feeding material into chipper.
Do not send metal, bottles, cans, rocks, glass
or other foreign material into wood chipper. If
foreign material enters chipper, stop machine,
turn engine off and place ignition key in your
pocket and wait for all moving parts to stop
before removing material and/or unplugging.
Inspect machine for damaged or loose parts
before resuming work.
12. Never use alcoholic beverages or drugs which
can hinder alertness or coordination while
operating this equipment. Consult your doctor about operating this machine while taking
prescription medications.
13. Do not allow riders on this machine at any
time. There is no safe place for any riders.
14. Never allow children or unauthorized people
to operate or be around this machine.
15. Do not reach into rotor or feed hopper openings when the engine is running. Install and
secure access covers before starting engine.
16 Keep the working area clean and free of de-
bris to prevent tripping. Operate only on level
ground.
17 Do not point discharge at people, animals or
buildings. Rotor can expel wood chips fast
enough to cause injury.
18. Do not move or transport chipper when the
rotor is turning.
7. Keep hydraulic lines and ttings tight, in good
condition and free of leaks.
8. Never place any part of your body where it
would be in danger if movement should occur
during assembly, installation, operation, maintenance, repairing, unplugging or moving.
9. Turn machine off, stop and disable engine,
remove ignition key and place in your pocket,
set park brake and wait for all moving parts to
stop before servicing, adjusting, repairing or
unplugging.
10. Do not run machine inside a closed building to
prevent asphyxiation from engine exhaust.
12
19. Do not exceed a safe travel speed when
transporting. Cross safety chain under hitch
on trailer model when attaching to truck.
2.8 GAS MOTOR SAFETY
moved. If engine is ooded, place throttle in
"FAST" position and crank until engine starts.
BEFORE STARTING ENGINE, READ
AND UNDERSTAND THE OPERATING
AND MAINTENANCE INSTRUCTIONS
THAT CAME WITH YOUR ENGINE.
WARNING: DO NOT
1. DO NOT run engine in an enclosed area.
Exhaust gases contain carbon monoxide, an
odourless and deadly poison.
2. DO NOT place hands or feet near moving or
rotating parts.
3. DO NOT store, spill, or use gasoline near
an open ame, or devices such as a stove,
furnace, or water heater which use a pilot light
or devices which can create a spark.
4. DO NOT refuel indoors where area is not well
ventilated. Outdoor refuelling is preferred.
5. DO NOT ll fuel chipper while engine is running. Allow engine to cool for 5 minutes before refuelling. Store fuel in approved safety
containers.
6. DO NOT remove fuel tank cap while engine is
running.
7. DO NOT operate engine if gasoline is spilled.
Move machine away from the spill and avoid
creating any ignition until gasoline has evaporated.
8. DO NOT smoke while lling fuel tank.
9. DO NOT choke carburettor to stop engine.
Whenever possible, gradually reduce engine
speed before stopping.
10. DO NOT run engine above rated speeds.
This may result in injury.
11. DO NOT tamper with governor springs, governor links or other parts which may increase
the governed speed.
12. DO NOT tamper with the engine speed selected by the original equipment manufacturer.
15. DO NOT strike ywheel with a hard object or
metal tool as this may cause ywheel to shat-
ter in operation. Use proper tools to service
engine.
16 DO NOT operate engine without a mufer.
Inspect periodically and replace, if necessary.
If engine is equipped with a mufer deector,
inspect periodically and replace, if necessary
with correct deector.
17. DO NOT operate engine with an accumulation of grass, leaves, dirt or other combustible
materials in the mufer area.
18. DO NOT use this engine on any forest
covered, brush covered, or grass covered
unimproved land unless a spark arrester is
installed on the mufer. The arrester must be
maintained in effective working order by the
operator. In the state of California the above
is required by law (Section 4442 of the California Public Resources Code). Other states
may have similar laws. Federal laws apply on
federal land.
19. DO NOT touch hot mufer, cylinder or ns
because contact may cause burns.
20. DO NOT run engine with air cleaner or air
cleaner cover removed.
WARNING: DO
1. ALWAYS DO remove the wire from the spark
plug when servicing the engine or equipment
TO PREVENT ACCIDENTAL STARTING.
Disconnect the negative wire from the battery terminal if equipped wit a 12 volt starting
system.
2. DO keep cylinder ns and governor parts free
of grass and other debris which can affect
engine speed.
3. DO examine mufer periodically to be sure
it is functioning effectively. A worn or leak-
ing mufer should be repaired or replaced as
necessary.
13. DO NOT check for spark with spark plug or
spark plug wire removed.
14 DO NOT crank engine with spark plug re-
13
4. DO use fresh gasoline. Stale fuel can gum
carburettor and cause leakage.
5. DO check fuel lines and ttings frequently for
cracks or leaks. Replace if necessary.
2.9 REFUELLING SAFETY
1. Handle fuel with care. It is highly ammable.
2. Allow engine to cool for 5 minutes before refuelling. Clean up spilled fuel before restarting
engine.
3. Do not refuel the machine
while smoking or when
near open ame or sparks.
2.12 STORAGE SAFETY
1. Store the unit in an area away from human
activity.
2. Do not allow children to play on or around the
stored machine.
3. Store the unit in a dry, level area. Support the
frame with planks if required.
4. Fill fuel tank outdoors.
5. Prevent res by keeping
machine clean of accumulated trash, grease
and debris.
2.10 TIRE SAFETY
1. Failure to follow proper procedures when
mounting a tire on a wheel or rim can produce
an explosion which may result in serious
injury or death.
2. Do not attempt to mount a tire unless you
have the proper equipment and experience to
do the job.
3. Have a qualied tire dealer or repair service
perform required tire maintenance.
4. When replacing worn tires, make sure they
meet the original tire specications. Never
undersize.
2.11 BATTERY SAFETY
1. Keep all sparks and ames away from batteries, as gas given off by electrolyte is explosive.
2. Avoid contact with battery electrolyte: wash
off an spilled electrolyte immediately.
2.13 TRANSPORT SAFETY
1. Comply with Provincial / state and local laws
governing safety and transporting of machinery on public roads.
2. Check that all the lights, reectors and other
lighting requirements are installed and in good
working condition.
3. Do not exceed a safe travel speed. Slow
down for rough terrain and cornering.
4. Fold up and secure feed hopper before moving or transporting.
5. Be sure the trailer is hitched positively to the
towing vehicle and a retainer is used through
the hitch jaws. Always attach a safety chain
between the hitch and the towing vehicle.
6. Do not drink and drive.
7. Be a safe and courteous driver. Always yield
to oncoming trafc in all situations, including
narrow bridges, intersections, etc. Watch for
trafc when operating near or crossing roadways.
8. Never allow riders on the machine.
3. Wear safety glasses when working near batteries.
4. Do not tip batteries more than 45°, to avoid
electrolyte loss.
5. To avoid injury from spark or short circuit, disconnect battery ground cable before servicing
any part of the electrical system.
14
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