Walker 5600-20 User Manual

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OM 0352SB-A 10/05

SINGLE STAGE SNOWBLOWER

5600-20 MODEL

SERIAL NO. 20051300 AND UP

Foreword

Thank you...for purchasing a Walker snowblower. Every effort has been made to provide you with the

most reliable product on the market, and we are sure you will be among our many satisfied customers. It for any reason this product does not perform to you expectations, please contact us at (970) 221-5614. Every customer is important to us. Your satisfaction is our goal.

Please... read this manual thoroughly! This manual is to be used in conjunction with this mower owner’s manual and the engine manufacturer’s manual for the specific engine on the mower model you are using. Before you operate your new snowblower, please read this entire manual.

Some of the information is crucial for proper operation and maintenance of this product – it wil l help protect your investment and ensure that the snowblower performs to your satisfaction. Some of the information is important to your safety and must be read and understood to help prevent possible injury to your operator or others. If anything in this manual is confusing or hard to understand, please call your service department, at (970) 221-5614, for clarification before operating or servicing this product.

This manual covers the Model 5600-20 Single Stage Snowblower All shields and guards must be in place for the proper and safe operation of this snowblower.

Where they are shown removed in this manual, it is for illustration purposes only. Do not operate this product unless all shields and guards are in place.

Walker Mfg. Co. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.

Sincerely WALKER MANUFACTURING COMPANY

Bob Walker, President

INTRODUCTION

INTRODUCTION – To the Purchaser...................................................................................................3

SAFETY PRECAUTIONS.....................................................................................................................4

Before Operati o n..........................................................................................................................4

Notice...........................................................................................................................................5

The Snowblower..........................................................................................................................5

Before Operati o n...........................................................................................................5

Snowblower Operation...................................................................................................6

The Tractor..................................................................................................................................7

General Information.......................................................................................................7

Operating the Tractor.....................................................................................................7

During Operati o n...........................................................................................................7

Maintenance ................................................................................................................................8

Storage ....................................................................................................................... .................9

DECALS ............................................................................................................................................ 10

ASSEMBLY .......................................................................................................................................11

Snowblower assembly...............................................................................................................11

Snowblower Installation on the Tractor......................................................................................14

Installation of Tire Chains (optional)...........................................................................................16

Counterweights..........................................................................................................................16

Tractors with GHS.....................................................................................................................16

OPERATION.......................................................................................................................................17

Tractor Controls.........................................................................................................................17

Lift Handle.................................................................................................................................17

Foot Trigger...............................................................................................................................17

Rotation Handle .........................................................................................................................17

Deflector Positions.....................................................................................................................17

Engaging th e Sno wblower.........................................................................................................17

Stopping the Snowblower..........................................................................................................17

Recommendation for Snowblowing............................................................................................17

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TABLE OF CONTENT

ADJUSTMENTS.................................................................................................................................18

Deflector Adjustment..................................................................................................................18

Skid Show Adjustment...............................................................................................................18

SNOW REMOVA L METHODS ...........................................................................................................19

MAINTENANCE..................................................................................................................................20

Shearbolt Replacement..............................................................................................................20

Lubrication.................................................................................................................................21

PARTS................................................................................................................................................22

Introduction................................................................................................................................22

Snowblower Assembly...............................................................................................................23

Drive System..............................................................................................................................25

Rotation System.........................................................................................................................26

Chute Assembly.........................................................................................................................27

TORQUE SPECIFICATION TABLE....................................................................................................28

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O THE PURCHASER

TABLE OF CONTENT

All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read

and understand this manual before operation.

This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the snowblower. The information is applicable to products at the time of manufacture and does not include modifications made afterwards.

Read and understand this operator's manual before attempting to put snowblower into service. Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the snowblower and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.

Illustrations

The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models, but are intended for reference only.

Direction Reference

All references to right and left, forward or rearward, are from the operator's seat, facing the steering wheel.

To assist your dealer in handling your needs, please record her eafter the model number and serial number of your snowblower and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that snowblower or tractor is lost or stolen.

TRACTOR

SNOWBLOWER

MODEL:

SERIAL NUMBER:

DATE OF PURCHASE:

DEALER NAME:

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SAFETY PRECAUTIONS

SAFETY FIRST

This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this snowblower.

DANGER : Indicates an immediate hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING : Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION : Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

IMPORTANT : Indicates that snowblower or property damage could result if instructions are not followed.

NOTE : Gives helpful information.

All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation responsibility to be certain anyone operating this product r eads this manual, and all other applicable manuals, to become familiar with this snowblower and all safety precautions. Failure to do so could result in serious personal injury or snowblower damage. If you have any questions, consult your dealer.

EFORE OPERATION

Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them.

1. Keep children out of the operating area and

under the watchful eye of another responsible adult.

2. Be alert and turn machine off if children enter

the work area.

3. Before and when backing, look behind for

small children.

4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with the safe operation of the machine.

5. Never allow children to play on the machine or snowblower even when they are turned off.

6. Never allow children to operate the machine even under adult supervision.

7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.

. It is the owner's

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SAFETY PRECAUTIONS - continued

OTICE

A safe operator is the best assurance against accidents. All operator s, no matter how experienced they may be, should read this operator's manual and all other relat ed manuals before attempting to operate the snowblower. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the snowblower and on the tractor.

NOWBLOWER

Before Operati on

1. Read and understand both the tractor and this operator's manual before operating the equipment. Know how to operate all controls and how to stop the unit and disengage the controls quickly. Lack of knowledge could lead to accidents.

2. Never wear loose, torn, or bulky clothing around the tractor and the snowblower. It may catch on moving parts or controls, causing injury.

3. Before and during seasons, thoroughly inspect the area where the snowblower is to be used and remove all objects that may be thrown or cause damage to the snowblower.

4. Set transmission to neutral and disengage clutch, if equipped, before starting the engine.

5. Do not operate snowblower in wintertime without wearing adequate winter garments. Always wear protective clothing.

6. Handle gasoline or diesel fuel with care. Gasoline is highly flammable and its vapors are explosive. Use an approved fuel container. Never add fuel to a running engine or hot engine (allow to cool several minutes). Keep matches, cigarettes, cigars, pipes, open flames or sparks away from the fuel tank or fuel container. Always fill fuel tank outdoors and to about one inch from the top using a funnel or spout to prevent spilling. Replace the machine fuel cap and container cal securely and clean up any spilled fuel before starting the engine.

7. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the snowblower as well as the tractor operator's manual. Working with unfamiliar snowblower can lead to accidents. Be thoroughly familiar with the controls and proper use of the snowblower.

8. Keep all safety guards in place and verify hardware for proper tightening.

9. Check for moving parts excessive wear regularly. Replace worn parts with genuine parts.

10. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in operator's manual.

11. Keep safety decals clean of dirt and grime.

12. Be sure any interlock switches are

functioning correctly so the engine cannot be started unless the Forward Speed Control lever is in the Neutral position and the PTO clutch is in the disengaged position. Also, the engine should stop is the operator lifts of the seat with the PTO clutch in the engaged position.

13. Do not modify or alter this snowblower or any of its components, or any snowblower function without first consulting your dealer.

14. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.

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SAFETY PRECAUTIONS - continued

Snowblower Op eration

1. Before leaving the tractor/snowblower unattended, take all possible precautions. Park the tractor/snowblower on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all levers including auxiliary control levers in neutral, shut off the engine and remove the ignition key.

2. Before starting the tractor/ snowblower, remove the ice that might have accumulated on the auger, inspect and clean every rotating part.

3. Prior to operation, clear work area of all objects that can be picked up and thrown. Mark all curbs, pipes, etc. that cannot be moved.

4. Be sure the PTO switch/lever is in OFF/disengaged position before starting engine.

5. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic.

6. Do not carry passengers.

7. Keep clear of all rotating parts. Do not put

hands or feet under, or into snowblower with engine running. Be especially observant of the snowblower areas of discharge, intake or all other mechanical motions.

8. Park the tractor/snowblower on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all control levers in neutral, shut off the engine, remove the ignition key and allow the rotating parts to stop BEFORE unclogging the housing or the chute and making any repairs, adjustments or inspections. Use only a 36" long stick of wood to unclog the snowblower.

9. For your safety, do not work under any hydraulically supported machine elements that may creep down, suddenly drop or be accidentally lowered.

10. If the snowblower starts to vibrate abnormally, disengage the PTO, stop the engine immediately and check for cause. Excessive vibration is generally a sign of trouble.

11. Do not run the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odorless and deadly.

12. Do not touch the engine or muffler while the engine is running or immediately after stopping the engine. These areas may be hot enough to cause serious burns.

13. Do not attempt to operate on steep slopes. If operating on slopes is necessary, exercise extreme caution when changing direction.

14. Never operate snowblower without guards, and other safety protective devices in place. All tractor and snowblower shields and covers must be correctly installed at all times. When necessary to remove these, they must be reinstalled immediately.

15. Never operate snowblower near glass enclosures, automobiles, window wells, embankments, etc., without proper adjustment of snow discharge angle.

16. Never operate machine at high transport speeds on a slippery surface.

17. Use extra caution when backing up.

18. Disengage power to auger when

transporting or when not in use.

19. Never operate the snowblower without good visibility and lighting.

20. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises.

21. Never allow anyone near the work area.

22. Never allow anyone to operate the

snowblower until they have read the manual completely and are thoroughly familiar with basic tractor and snowblower operation.

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SAFETY PRECAUTIONS - continued

23. Make sure the tractor is counterweighted

as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.

24. Always make sure all snowblower components are properly installed and securely fastened BEFORE operation.

25. Adjust housing height to clear gravel or crushed rocks surface.

26. Do not operate the snowblower with the chute assembly removed.

27. Keep away from chute discharge. This chute has the capacity to throw debris at far distances.

28. Never direct chute discharge towards people or animals. Thrown debris can cause serious injury.

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AINTENANCE

SAFETY PRECAUTIONS - continued

ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED

1. Keep the tractor and snowblower properly

maintained.

2. Park the tractor/snowblower on level

ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all control levers in neutral, shut off the engine and remove the ignition key and allow the rotating parts to stop BEFORE making any snowblower adjustments.

3. To avoid injury, do not adjust, unblock the

driving system, or service the snowblower with the tractor engine running. Make sure rotating components have completely stopped before leaving the operator’s seat.

4. Keep the tractor/snowblower clean. Snow ,

dirt or ice build-up can lead to malfunction or personal injury from thawing and refreezing in garage.

5. Always wear eye protection when cleaning

or servicing the snowblower.

6. DO NOT service the tractor while the

engine is running or hot, or if the unit is in motion. Always lower snowblower to the ground. If necessary to service snowblower in raised position, securely support with stands or suitable blocking before working underneath. Do not rely on hydraulically supported devices for your safety. They can settle suddenly, leak down, or be accidentally lowered.

7. Do not attempt to service machine, clear

obstructions or unclog the snowblower with the engine running. Always shut off engine and allow all motion to cease.

8. The manufacturer will not claim

responsibility for fitment of unapproved parts and/or accessories and any damages as a result of their use.

9. Make sure all shields and guards are

securely in place following all service, cleaning, or repair work.

10.Do not modify or alter this snowblower or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer.

11.Do not operate a snowblower that is defective or has missing parts. Make sure that all recommended maintenance procedures are completed before operating the snowblower.

12.Check all controls regularly and adjust where necessary. Make sure that the brakes are evenly adjusted.

13.Periodically check all nuts and bolts for tightness, especially wheel hub and rim nuts.

14.To avoid serious personal injury: Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks. If you are injured by escaping high pressure fluid, see a medical doctor at once.

15.Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses. Tighten all connections before starting engine or pressurizing hoses.

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