Walker 5600-20 User Manual

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OM 0352SB-A 10/05
SINGLE STAGE SNOWBLOWER
5600-20 MODEL
SERIAL NO. 20051300 AND UP
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Foreword
Thank you...for purchasing a Walker snowblower. Every effort has been made to provide you with the
most reliable product on the market, and we are sure you will be among our many satisfied customers. It for any reason this product does not perform to you expectations, please contact us at (970) 221-5614. Every customer is important to us. Your satisfaction is our goal.
Please... read this manual thoroughly! This manual is to be used in conjunction with this mower owner’s manual and the engine manufacturer’s manual for the specific engine on the mower model you are using. Before you operate your new snowblower, please read this entire manual.
Some of the information is crucial for proper operation and maintenance of this product – it wil l help protect your investment and ensure that the snowblower performs to your satisfaction. Some of the information is important to your safety and must be read and understood to help prevent possible injury to your operator or others. If anything in this manual is confusing or hard to understand, please call your service department, at (970) 221-5614, for clarification before operating or servicing this product.
This manual covers the Model 5600-20 Single Stage Snowblower All shields and guards must be in place for the proper and safe operation of this snowblower.
Where they are shown removed in this manual, it is for illustration purposes only. Do not operate this product unless all shields and guards are in place.
Walker Mfg. Co. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.
Sincerely WALKER MANUFACTURING COMPANY
Bob Walker, President
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INTRODUCTION
INTRODUCTION – To the Purchaser...................................................................................................3
SAFETY PRECAUTIONS.....................................................................................................................4
Before Operati o n..........................................................................................................................4
Notice...........................................................................................................................................5
The Snowblower..........................................................................................................................5
Before Operati o n...........................................................................................................5
Snowblower Operation...................................................................................................6
The Tractor..................................................................................................................................7
General Information.......................................................................................................7
Operating the Tractor.....................................................................................................7
During Operati o n...........................................................................................................7
Maintenance ................................................................................................................................8
Storage ....................................................................................................................... .................9
DECALS ............................................................................................................................................ 10
ASSEMBLY .......................................................................................................................................11
Snowblower assembly...............................................................................................................11
Snowblower Installation on the Tractor......................................................................................14
Installation of Tire Chains (optional)...........................................................................................16
Counterweights..........................................................................................................................16
Tractors with GHS.....................................................................................................................16
OPERATION.......................................................................................................................................17
Tractor Controls.........................................................................................................................17
Lift Handle.................................................................................................................................17
Foot Trigger...............................................................................................................................17
Rotation Handle .........................................................................................................................17
Deflector Positions.....................................................................................................................17
Engaging th e Sno wblower.........................................................................................................17
Stopping the Snowblower..........................................................................................................17
Recommendation for Snowblowing............................................................................................17
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TABLE OF CONTENT
ADJUSTMENTS.................................................................................................................................18
Deflector Adjustment..................................................................................................................18
Skid Show Adjustment...............................................................................................................18
SNOW REMOVA L METHODS ...........................................................................................................19
MAINTENANCE..................................................................................................................................20
Shearbolt Replacement..............................................................................................................20
Lubrication.................................................................................................................................21
PARTS................................................................................................................................................22
Introduction................................................................................................................................22
Snowblower Assembly...............................................................................................................23
Drive System..............................................................................................................................25
Rotation System.........................................................................................................................26
Chute Assembly.........................................................................................................................27
TORQUE SPECIFICATION TABLE....................................................................................................28
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T
O THE PURCHASER
TABLE OF CONTENT
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read
and understand this manual before operation.
This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the snowblower. The information is applicable to products at the time of manufacture and does not include modifications made afterwards.
Read and understand this operator's manual before attempting to put snowblower into service. Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the snowblower and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.
Illustrations
The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models, but are intended for reference only.
Direction Reference
All references to right and left, forward or rearward, are from the operator's seat, facing the steering wheel.
To assist your dealer in handling your needs, please record her eafter the model number and serial number of your snowblower and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that snowblower or tractor is lost or stolen.
TRACTOR
SNOWBLOWER
MODEL:
SERIAL NUMBER:
DATE OF PURCHASE:
DEALER NAME:
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SAFETY PRECAUTIONS
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this snowblower.
DANGER : Indicates an immediate hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
IMPORTANT : Indicates that snowblower or property damage could result if instructions are not followed.
NOTE : Gives helpful information.
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation responsibility to be certain anyone operating this product r eads this manual, and all other applicable manuals, to become familiar with this snowblower and all safety precautions. Failure to do so could result in serious personal injury or snowblower damage. If you have any questions, consult your dealer.
B
EFORE OPERATION
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them.
1. Keep children out of the operating area and
under the watchful eye of another responsible adult.
2. Be alert and turn machine off if children enter
the work area.
3. Before and when backing, look behind for
small children.
4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with the safe operation of the machine.
5. Never allow children to play on the machine or snowblower even when they are turned off.
6. Never allow children to operate the machine even under adult supervision.
7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.
. It is the owner's
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SAFETY PRECAUTIONS - continued
N
OTICE
A safe operator is the best assurance against accidents. All operator s, no matter how experienced they may be, should read this operator's manual and all other relat ed manuals before attempting to operate the snowblower. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the snowblower and on the tractor.
S
NOWBLOWER
Before Operati on
1. Read and understand both the tractor and this operator's manual before operating the equipment. Know how to operate all controls and how to stop the unit and disengage the controls quickly. Lack of knowledge could lead to accidents.
2. Never wear loose, torn, or bulky clothing around the tractor and the snowblower. It may catch on moving parts or controls, causing injury.
3. Before and during seasons, thoroughly inspect the area where the snowblower is to be used and remove all objects that may be thrown or cause damage to the snowblower.
4. Set transmission to neutral and disengage clutch, if equipped, before starting the engine.
5. Do not operate snowblower in wintertime without wearing adequate winter garments. Always wear protective clothing.
6. Handle gasoline or diesel fuel with care. Gasoline is highly flammable and its vapors are explosive. Use an approved fuel container. Never add fuel to a running engine or hot engine (allow to cool several minutes). Keep matches, cigarettes, cigars, pipes, open flames or sparks away from the fuel tank or fuel container. Always fill fuel tank outdoors and to about one inch from the top using a funnel or spout to prevent spilling. Replace the machine fuel cap and container cal securely and clean up any spilled fuel before starting the engine.
7. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the snowblower as well as the tractor operator's manual. Working with unfamiliar snowblower can lead to accidents. Be thoroughly familiar with the controls and proper use of the snowblower.
8. Keep all safety guards in place and verify hardware for proper tightening.
9. Check for moving parts excessive wear regularly. Replace worn parts with genuine parts.
10. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in operator's manual.
11. Keep safety decals clean of dirt and grime.
12. Be sure any interlock switches are
functioning correctly so the engine cannot be started unless the Forward Speed Control lever is in the Neutral position and the PTO clutch is in the disengaged position. Also, the engine should stop is the operator lifts of the seat with the PTO clutch in the engaged position.
13. Do not modify or alter this snowblower or any of its components, or any snowblower function without first consulting your dealer.
14. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.
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SAFETY PRECAUTIONS - continued
Snowblower Op eration
1. Before leaving the tractor/snowblower unattended, take all possible precautions. Park the tractor/snowblower on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all levers including auxiliary control levers in neutral, shut off the engine and remove the ignition key.
2. Before starting the tractor/ snowblower, remove the ice that might have accumulated on the auger, inspect and clean every rotating part.
3. Prior to operation, clear work area of all objects that can be picked up and thrown. Mark all curbs, pipes, etc. that cannot be moved.
4. Be sure the PTO switch/lever is in OFF/disengaged position before starting engine.
5. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic.
6. Do not carry passengers.
7. Keep clear of all rotating parts. Do not put
hands or feet under, or into snowblower with engine running. Be especially observant of the snowblower areas of discharge, intake or all other mechanical motions.
8. Park the tractor/snowblower on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all control levers in neutral, shut off the engine, remove the ignition key and allow the rotating parts to stop BEFORE unclogging the housing or the chute and making any repairs, adjustments or inspections. Use only a 36" long stick of wood to unclog the snowblower.
9. For your safety, do not work under any hydraulically supported machine elements that may creep down, suddenly drop or be accidentally lowered.
10. If the snowblower starts to vibrate abnormally, disengage the PTO, stop the engine immediately and check for cause. Excessive vibration is generally a sign of trouble.
11. Do not run the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odorless and deadly.
12. Do not touch the engine or muffler while the engine is running or immediately after stopping the engine. These areas may be hot enough to cause serious burns.
13. Do not attempt to operate on steep slopes. If operating on slopes is necessary, exercise extreme caution when changing direction.
14. Never operate snowblower without guards, and other safety protective devices in place. All tractor and snowblower shields and covers must be correctly installed at all times. When necessary to remove these, they must be reinstalled immediately.
15. Never operate snowblower near glass enclosures, automobiles, window wells, embankments, etc., without proper adjustment of snow discharge angle.
16. Never operate machine at high transport speeds on a slippery surface.
17. Use extra caution when backing up.
18. Disengage power to auger when
transporting or when not in use.
19. Never operate the snowblower without good visibility and lighting.
20. Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises.
21. Never allow anyone near the work area.
22. Never allow anyone to operate the
snowblower until they have read the manual completely and are thoroughly familiar with basic tractor and snowblower operation.
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SAFETY PRECAUTIONS - continued
23. Make sure the tractor is counterweighted
as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.
24. Always make sure all snowblower components are properly installed and securely fastened BEFORE operation.
25. Adjust housing height to clear gravel or crushed rocks surface.
26. Do not operate the snowblower with the chute assembly removed.
27. Keep away from chute discharge. This chute has the capacity to throw debris at far distances.
28. Never direct chute discharge towards people or animals. Thrown debris can cause serious injury.
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M
AINTENANCE
SAFETY PRECAUTIONS - continued
ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED
1. Keep the tractor and snowblower properly
maintained.
2. Park the tractor/snowblower on level
ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all control levers in neutral, shut off the engine and remove the ignition key and allow the rotating parts to stop BEFORE making any snowblower adjustments.
3. To avoid injury, do not adjust, unblock the
driving system, or service the snowblower with the tractor engine running. Make sure rotating components have completely stopped before leaving the operator’s seat.
4. Keep the tractor/snowblower clean. Snow ,
dirt or ice build-up can lead to malfunction or personal injury from thawing and refreezing in garage.
5. Always wear eye protection when cleaning
or servicing the snowblower.
6. DO NOT service the tractor while the
engine is running or hot, or if the unit is in motion. Always lower snowblower to the ground. If necessary to service snowblower in raised position, securely support with stands or suitable blocking before working underneath. Do not rely on hydraulically supported devices for your safety. They can settle suddenly, leak down, or be accidentally lowered.
7. Do not attempt to service machine, clear
obstructions or unclog the snowblower with the engine running. Always shut off engine and allow all motion to cease.
8. The manufacturer will not claim
responsibility for fitment of unapproved parts and/or accessories and any damages as a result of their use.
9. Make sure all shields and guards are
securely in place following all service, cleaning, or repair work.
10.Do not modify or alter this snowblower or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer.
11.Do not operate a snowblower that is defective or has missing parts. Make sure that all recommended maintenance procedures are completed before operating the snowblower.
12.Check all controls regularly and adjust where necessary. Make sure that the brakes are evenly adjusted.
13.Periodically check all nuts and bolts for tightness, especially wheel hub and rim nuts.
14.To avoid serious personal injury: Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks. If you are injured by escaping high pressure fluid, see a medical doctor at once.
15.Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses. Tighten all connections before starting engine or pressurizing hoses.
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SAFETY PRECAUTIONS
S
TORAGE
Before storing the snowblower, certain precautions should be taken to protect it from deterioration.
1. Clean the snowblower thoroughly.
2. Make all the necessary repairs.
3. Replace all safety signs that are damaged,
lost, or otherwise become illegible. If a par t to be replaced has a sign on it, obtain a new safety sign from your dealer and install it in the same place as on the removed part.
4. Repaint all parts from which paint has worn or peeled.
5. Perform maintenance of the snowblower as instructed under "Maintenance" section.
6. When the snowblower are dry, oil all moving parts. Apply oil liberally to all surfaces to protect against rust.
7. Store in a dry place.
8. If snowblower has hydraulic components,
install protective plugs and caps on the quick couplers.
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DECALS
657761
660988
657762
661051
660263
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Page 13
ASSEMBLY
S
NOWBLOWER ASSEMBLY
The snowblower is assembled at the factory, however, snowblower kits must be assembled. Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After assembly, torque all the bolts according to the "Torque Specif icat ion Table" enclosed at the end of the manual.
Snowblower Assembly
(Figure 1)
1. Figure 1: Remove the two 5/16"NC x 1/2"
flange bolts (item 1) and the gearbox shield (item 2). Retain the bolts (item 1) for future installation of the gearbox shield (item 2).
2. Figure 2: Install 1 1/4" x 1/4" flat plastic
handle (item 1) on the lifting arm (item 5).
3. Figure 2: Place some cardboard on the
ground to protect the paint then tip the snowblower towards the front so the auger faces down.
4. Figure 2: Insert a ø1" X 1/16" circle cotter
(item 4) in each clevis (item 2) and install on each lifting triangle (item 6) as shown on the figure .
5. Figure 2: Attach the tension springs
(item 3) to the snowblower housing. Pull the lifting arm (item 5) towards the back and attach the other end of the springs (item 3) to the 1/4" clevis pins (item 2).
6. Figure 2: Push the lifting arm (item 5)
towards the front.
Figure 1
Figure 2
7. Figure 2: Lock the clevis pins (item 2) by
inserting one end of each circle cotter (item 4) in the hole of each clevis pin.
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ASSEMBLY
8. Figure 3: Install the pedal stopper (item 1),
the bent portion facing the snowblower and secure in place with two 1/4"NC x 5/8" hex. bolts (item 2) and two 1/4"NC serrated flange nuts (item 3). Tighten firmly.
9. Figure 3: Attach the closed end of the
tension spring (item 4) to the lifting triangle (item 5). Then, attach the open en of the tension spring (item 4) to the hole in the pedal (item 6).
10. Put the snowblower back in its original
position.
11. Figure 4: Install a 8mm x 7mm x 25mm
key (item 1) on the gearbox shaft (item 7).
12. Figure 4: Slide t he male driveline (item 2)
on the gearbox shaft (item 7). The gearbox shaft (item 7) must be covered by the front part of the male driveline.
13. Figure 4: Put thread sealant on the
5/16"NC X 3/8" Allen socket setscrew (item 6) and secure the driveline yoke (item 2).
14. Figure 4: Secure the driveline yoke (item
2) to the gearbox shaft (item 7) with a 3/8"NC x 1 3/4" (item 3) hex. bolt, a 3/8" lockwasher (item 5) and a 3/8"NC nylon insert nut (ite m 4 ). Tighten firmly.
15. Figure 4: Install the two grease fittings (item 8) on both mounting tubes (item 9).
Figure 3
Figure 4
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Page 15
ASSEMBLY
16. Figure 5: Place the hand guard (item 2)
inside the chute (item 1) and align the holes. Fasten with four 1/4"NC x 1/2" hex bolts (item 3) and four 1/4"NC serrated flange nuts (item 4). Tighten firmly.
17. Figure 6: Place the chute (item 1) on the chute base (item 8).
18. Figure 6: Align the holes of the three retaining plates (item 8) with the holes in the chute base.
19. Figure 6: Attach the rear and right hand side retaining plates with one 1/4"NC x 1/2" hex. bolt (item 4) in the hole shown on the figure and the front retaining plate with two 1/4"NC x 1/2" hex. bolts (item 4) and secure with four 1/4"NC serrated flange nuts (item 9).
20. Figure 6: Insert the two 1/4"NC x 1 3/4" hex. bolts (item 7) in the rotation stoppers (item 6),the spacer rings (item 5) and in the remaining holes of the rear and right hand side retaining plates (item 3) and secure in place with two 1/4"NC serrated flange nuts (item 9). Tighten the nuts firmly.
Figure 5
Figure 6
21. Figure 7: Insert the grommet (item 1) in
the hole of the rotation support (item 2).
22. Figure 7: Insert the second grommet (item
3) in the hole of the handle support (item 4) and slide it over the rotation handle (item
5) until the grommet rests against the flat washer welded on the rotation handle.
23. Figure 7: Fasten the handle support (item
4) to the welded handle support (item 2) with two 1/4"NC x 1/2" hex. bolts (item 6) and two 1/4"NC serrated flange bolts (item
7). Tighten firmly.
24. Figure 7: Install the 1/2" plastic handle (item 8) on the rotation handle (item 5).
Figure 7
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ASSEMBLY
Snowblower Installation on the Tractor
1. Remove the mower deck from the tractor if necessary. Refer to the appropriate Tract or Owner’s Manuel.
2. Figure 8: Attach each lift chain (item 5) to the lift bracket (item 1) with a 5/16" NC x 1 1/4" bolt (item 6) and a 5/16" NC nylon insert locknut (item 7).
3. Figure 8: Attach each lift bracket (item 1) to the predrilled holes (item 2) on the front chassis cross bar with a 5/16"NC x 1" bolt (item 3) and a 5/16"NC serrated flange nut (item 4).
Figure 8
NOTE
tractors built after 1984. For earlier models, dr ill two 5/16" (8mm) holes in the front chassis cross bar at the positions indicated.
IMPORTANT
remove the battery before drilling the rig ht hand hole. Reinstall the battery after the lift brackets have been installed. Refer to the appropriate Tractor Owner’s Manual for battery removal and installation procedures.
4. Figure 9: Place the male half driveline
: Predrilled holes exist only on Walker
: For all 1980 to 1984 tractors,
(item 1) of the snowblower PTO shaft into the socket of the female PTO with quick coupler (item 2) and rotate the PTO shaft until it is aligned correctly with the socket in the female PTO with quick coupler, then slide together.
Figure 9
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ASSEMBLAGE
5. Figure 10: Lightly grease the tractor
support arms (item 1).
6. Figure 10: Align t he mounting tubes (item
2) with the tractor support arms (item 1) and slide the snowblower assembly onto tractor support arms (item 1).
7. Figure 10: Reaching under the tractor, pull the ring back on the PTO quick coupler (item 3), slide the coupler onto the tractor splined shaft, and release the coupler ring.
Figure 10
NOTE
not have the PTO quick coupler. Use sliding joint to connect tractor to snowblower PTO.
IMPORTANT
machine, make sure the PTO quick coupler is securely locked on the tractor, with the locking balls fully seated in the groove and the ring full forward position. After installation, pull on the shaft to check for security.
8. Figure 10: Insert the hairpins (item 4) in
9. Figure 11 Pull the lift handle back
10. Figure 11: Remove the 5/16" pin from
: Model MS and earlier Model MC do
: To prevent damage to the
the ends of the tractor support arms (item 1).
(item 1), press the foot trigger (item 2) then push the snowblower lift handle forward against the spring pressure in the forward position.
each clevis (item 3) and insert the third link of each chain (item 4) on each clevis (item 3) as well as a ø1" X 1/16" circle cotter (item 5).
Figure 11
11. Figure 11: Attach a clevis to each lifting
triangle (item 6) with the 5/16" pin.
12. Figure 11: Lock the clevis pins (item 3) by inserting one end of each circle cotter (item 5) in the hole of each clevis pin.
NOTE
lift handle in forward position while connecting lift chains to trac tor.
handle before releasing the foot trigger or before the snowblower has reached the DOWN position.
OM 0352SB-A 14
: Use a bungee cord or strap to secure
CAUTION
: DO NOT release the lift
Page 18
ASSEMBLY
13. Figure 12: Reinstall the gearbox shield
(item 1) and the two serrated flange bolt 5/16"NC x 1/2" (item 2).
Installation of Tire Chains (Optional)
1. Remove the tractor wheels.
2. Attach the 2 tire chains to the wheels.
3. Place the wheel spacer plates on the lug
bolts. The wheel spacer plates provide clearance for the chains between the tires and the tractor body.
4. Place the wheels back on the tractor.
5. Reinstall and tighten the lug bolts.
Counterweights
For stability of the tractor when transporting with the snowblower raised position, approximately 80 lbs (36 kg) of counterweight should be installed on the tail of the tractor. Optional tail weights for the various tractor models are available from your Walker dealer.
Tractors with GHS
(Figure 13)
For GHS (Grass Handling System) equipped Walker tractors; install a blo wer intak e cover in the blower intake tube. The cover «unloads» the blower and seals the intake to effectively eliminate power loss and noise when the blower is being used.
Figure 12
Figure 13
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OPERATION
WARNING: Before operating the
snowblower, become familiar with the location and function of all operator controls. Knowing the location, function, and operation of these controls is important for safe and efficient operation of the snowblower.
Tractor Controls
Refer to the appropriate Tractor Owner’s Manual for complete information about tractor operating controls.
Lift Handle
The lift handle is located to the right of the operator at the back of the snowblower right footrest. The lift handle is used to raise and lower the snowblower. Moving the handle forward lowers the snowblower; moving it backward raises the snowblower.
Foot Trigger
The foot trigger is located on the right footrest. The foot trigger and lift handle are used together to lower the snowblower. Pull the lift handle back, press the foot trigger, and hold on to the lift handle while letting it move forward to lower the snowblower.
IMPORTANT dropping down with force, DO NOT release the lift handle while depressing the foot trigger or before the snowblower has reached the ground.
: To avoid the snowblower
Rotatio n Handle
The crank is located to the left of the operator at the back of the snowblower. Turn the crank clockwise and the chute will turn counter clockwise.
Deflector Positions
The knob is located to the right of the operator at the right side of the chute of the snowblower. Loosen the knob and adjust the deflector at the desired position, then tighten the knob securely.
Sliding the deflector higher throws snow higher and farther. Sliding the deflector down throws snow lower, and closer.
CAUTION: ALWAYS disengage the
PTO clutch and plut the Forward Speed Control (FSC) in the NEUTRAL-PARK position before starting the engine.
NOTE
proper operating procedures in the appropriate Tractor Owner’s Manual. Allow sufficient time for the tractor engine to warm up before engaging the snowblower.
: For cold weather operation, follow the
Engaging The Snowblower
CAUTION: Before operating the
snowblower, read and understand all
Safety Instructions and Operating Instruction.
1. Set the engine throttle at about 1/ 3 speed. DO NOT attempt to engage the PTO clutch at high engine speed. This will drastically shorten drive belt life. Use only moderate engine speed when engaging the PTO clutch.
2. Pull the PTO clutch lever SLOW LY engage the snowblower.
NOTE
sufficient time for the snowblower component (i.e., gearbox grease) to warm up before beginning to blow snow.
(seat switch) will cause the engine to stop if the PTO clutch is engaged and the tractor operator is not on the seat. The function of this switch should be checked by the operator raising off the seat and engaging the PTO clutch; the engine should stop. If the switch is not working, it should be repaired or replaced before operating the snowblower. DO NOT disconnect the safety switches; they are for the operator’s protection.
IMPORTANT clutch when transporting the machine. DO NOT engage the PTO clutch with the PTO shaft disconnected (the snowblower removed from the tractor).
: For cold weather operation, allow
CAUTION: A safety interlock switch
: DO NOT engage the PTO
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OPERATION
CAUTION: If the auger strikes a solid
object or the machine begins to vibrate abnormally, immediately disengage the PTO clutch, stop the engine and wait for all moving parts to stop. Disconnect the fuel solenoid wire (diesel engines) or the park plug wire(s) (gasoline engines) to prevent accidental starting. Thoroughly inspect the snowblower and repair any damage before restarting the engine and operating the machine. Make sure auger blades are in good condition and all bolts are tight.
Stopping The Snowblower
1. Slow the engine to idle; put the throttle in the IDLE position.
2. Pull the steering lever to the NEUTRAL position and move the Forward Speed Control (FSC) lever backward to the NEUTRAL-PARK position.
3. Disengage the PTO clutch.
IMPORTANT clutch with high engine speed (above 1/2" throttle) since the brake action of the PTO drive will cause premature wear of the brake band.
: DO NOT disengage the PTO
IMPORTANT transmissions lock prevents the machine from rolling freely with the engine stopped. However, if the machine is parked on a slope, it is necessary to ENGAGE the parking BRAKE to prevent the machine creeping. This is due to a small amount of slippage in the hydrostatic transmission, especially when the transmission fluid is warm.
: The hydrostatic
Recommendatio n For Snow blowing
IMPORTANT: Operate the engine at full speed when snowblowing, to allow the engine to produce full horse power and increase efficiency of the engine cooling system.
1. W hen blowing through deep snowdrifts, let
the snowblower work its way through the drifts. For best results, raise the snowblower skid shoes and remove a top layer of snow, then lower the skid shoes and pass through the area a second time to remove the remaining snow.
2. W hen snowblowing, operate the engine at or near FULL THROTTLE for the best snowblowing action. The engine is designed to operate at full speed.
WARNING: A brake stops the auger
from freewheeling within five seconds after disengaging the PTO clutch. If the brake system malfunctions and the auger does not stop within five seconds, the brake should be adjusted or repaired before operating the snowblower. Refer to the appropriate Tractor Owner’s Manual for adjustment procedures.
4. Turn the ignition switch OFF
5. Engage th e parking brake.
WARNING: Remove the key from the
ignition switch when leaving the machine unattended. This will prevent children and inexperienced operators from starting the engine.
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3. Use optional tire chains or optional all­terrain tires to improve traction.
4. Disengage the PTO clutch to stop the snowblower when driving the machine but not blowing snow.
5. Avoid damage to property and extra snowblowing work by carefully choosing the direction to move the snow. Orient the chute away from people and property due to possibility of thrown objects.
6. To momentarily increase traction in case the drive wheels are slipping, use the lift handle to raise the snowblower slightly and transfer extra weight on the drive wheels.
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OPERATION
A
DJUSTMENTS
ATTENTION
injury, be sure the tractor engine is off, the drive shaft disengaged, and all movement has stopped before making any adjustments.
Deflector Adj ustment
Set the angle of deflection according to the distance the snow must be thrown. To set the deflector angle:
Loosen the deflector knob located on the side of the deflector; adjust the deflector to the appropriate angle.
Retighten the knobs.
: To avoid personal
Skid Shoe Adjustment
(Figure 14)
Adjust the snowblower so that the skid shoes run level and according to the surface conditions so that stones are not thrown with the snow. Adjust both skid shoes to the same height to keep the cutting edge level and adjust upwards for smooth surfaces.
Loosen skid shoe bolts and adjust according to instructions below, and securely tighten bolts:
Clearance between cutting edge and surface:
Level paved surface :
Uneven or gravel surface: Adjust to 1/2" to 5/8"
A
djust to 1/16" to 1/8"
Sprocket Alignment
(Figure 15)
To check the alignment of the two sprockets lean a ruler or straight bar (item 1) against the sprocket (item 3). Unscrew the 5/16"NC setscrews of the sprocket (item 2) and lean it against the ruler or straight bar (item 1).
alignment is not done carefully the chain may be broken or released from the two gears and can cause important damages to the snowblower and serious personal injury.
Figure 15
WARNING: If the sprockets
2
3
1
Figure 14
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Page 22
OPERATION
S
NOW REMOVAL METHODS
When removing snow, do not use the snowblower as a dozer blade to push snow. Let the snowblower work its way through deep drifts. If the speed of your tractor is too fast, the snowblower may become overloaded and clog. For best results, raise the snowblower and remove a top layer of snow. A second pass with the snowblower will remove the remaining snow.
IMPORTANT
: Use fu ll engine RPM power when removing wet, sticky snow. Low engine RPM power
will tend to clog the chute.
WARNING
To avoid serious personal injury:
to clear clogged chute of snow while tractor engine is running. If the chute clogs, disengage the PTO shaft, shut off the engine, set the parking brake, lower snowblower to the ground, place transmission in neutral, remove the ignition key, wait for all movement to stop, and then clear the snow from the chute.
A definite pattern of operation is required to thoroughly clean the snow area. These patterns will avoid throwing snow in unwanted places as well as eliminating a second removal of snow
Do not use hands or feet to unclog chute. Do not attempt
Where it is possible to throw the snow to the left and right (above), as on a long driveway, it is advantageous to start in the middle. Plow from one end to the other, throwing snow to both sides without changing the direction of the discharge guide.
OM 0352SB-A
If the snow can only be thrown to one side of the driveway or sidewalk (above), start on the opposite side. At the end of the first pass, rotate the discharge guide 180 degrees for the return pass. At the end of each succeeding pass, rotate the discharge guide 180 degrees to maintain direction of throw in the same area.
19
Page 23
MAINTENANCE
Shearbolt Replacement
1. To replace the shearbolt, take off the gearbox shield by removing the two 5/16"NC x 1/2" flange bolts. The hole in the plate helps remove the shearbolt if fragments remain in the hole.
2. Replace the 5/16"NC x 2 1/4" shearbolt a genuine replacement bolt and a 5/16" lockwasher and a 5/16" nut. Replace the gearbox shield with the two 5/16"NC x 1/2" flange bolts.
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Page 24
MAINTENANCE
Lubrication
DESCRIPTION INTERVAL LUBRICATION REQUIRED
8 hours Grease each universal joint
Driveline
Driving chain Gearbox every month
Lift Handle Mounting Tubes
Rotation Worm 4 hours Lubricate with chain saw lubricant
24 hours
2 hours and after
each operation
8 hours Grease fitting
Separate the sliding parts and cover each part with grease
Lubricate with chain saw lubricant Check grease level. If needed, add Unirex
Ep2 Grease
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Page 25
PARTS
I
NTRODUCTION
All parts are illustrated in "exploded views" which show the individual part s in their norma l relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the "Reference Number" (REF) column, and are followed by the description and quantity required.
O/L - "Obtain Locally" in the part number column indicates common hardware that is available at your local hardware supply.
All reference to right and left, forward or rearward, are from the operator seat, looking at the machine while operating.
Orders must give the complete description, correct part number, the total amount required, the serial number, the method of shipment and the shipping address.
The manufacturer reserves the rights to change, modify, or eliminate f rom time to time, for technical or other reasons, certain or all data, specifications, or the product or products themselves, without any liability or obligation.
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Page 26
S
NOWBLOWER ASSEMBLY
PARTS
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Page 27
PARTS
S
NOWBLOWER ASSEMBLY
R
EF
. D
ESCRIPTION
1 Snowblower housing and foot rest 1 667619 2 1 stage auger 1 667620 3 Cutting edge 1 667643 4 Skid shoes 2 667626 5 Chain guard 1 667629 6 Driveline shield 1 667630 7 Gearbox shield 1 667631 8 Pedal stopper 1 667632
9 Bearing flange 3 holes with nut 2 665743 10 Chain 3/16" 2 667652 11 Spacer ring 1 667666 12 Chain tensioner automatic 1 665960 13 Torsion spring 1 2200012 14 Tension spring 1/2" x 3 9/16" 1 659578 15 Tension spring 1 1/2" x 9" 2 657363 16 Chain #40 74 links (with connecting link) 1 3300018 17 Connecting link #40 1 659721 18 1" Bearing with allen socket set screw 2 665494 19 Grease fitting 1/4" NF 5 654106 20 Clevis 1/4" body, 5/16" pin 4 A- 10368 21 Circle cutter ø1" X 1/16" 4 1900009 22 Pin ø1/2" x 2 1/4" PTD 1 4600036 23 Cotter pin Ø1/8" X 1 1/2" 1 1500018 24 Hex. bolt ø1/4"NC X 1/2" GR.5 ,PTD 2 0100001 25 Hex. bolt ø1/4" NC X 5/8" Gr.5 PTD 2 0100002 26 Hex. bolt Ø1/4" X 2 3/4" NC GR.5 PTD 1 0100013 27 Carriage bolt 5/16" NC X 3/4" PTD 10 0300002 28 Serrated flange bolt 5/16"NC X 1/2" PTD 8 0200065 29 Hex. bolt 5/16" NC X 1" LG. GR.5, PTD 2 0100019 30 Hex. bolt 5/16" NC X 1 1/4" LG. GR.5, PTD 2 0100020 31 Serrated flange nut 1/4" NC. PTD 5 0900058 32 Serrated flange nut 5/16" NC, PTD 12 0900036 33 Nylon insert locknut 5/16" NC, GR.5, PTD 2 1000005 34 Flat rectangular grip 1 1/4" X 1/4" 1 663997 35 Lift bracket #5628-2 2 4200018
Q
TY
. P
ART
#
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Page 28
D
RIVE SYSTEM
PARTS
REF. D
1 Gear box 1 4500056
- Oil seal 2 662630
- Bearing 4 661728
- Plug 3/8" 1 661739 O-ring 1 664656
2 Male driveline Série 06 1 4700102 3 Drive shaft 1 667624 4 Shear bushing 1 667625 5 Bearing flange 2 holes - ø1" 2 654787 6 1" bearing with allen socket set screws 1 665494 7 Key 8mm X 7mm X 35mm 1 660062 8 Key 8mm X 7mm X 25mm 1 660063
9 Allen socket set screw Gr.5 black, 5/16"NC X 3/8" 1 0500010 10 Shear bolt ø5/16" NC X 2 1/2" (.215) (with lockwasher and nut) 1 667342 11 Carriage bolt 5/16" NC X 5/8" PTD 2 0300001 12 Hex. bolt 3/8" NC X 1 3/4" PTD 1 0100041 13 Hex. bolt ø3/8"NC X 4" 3 0100049 14 Serrated flange nut 5/16" NC, PTD 2 0900036 15 Allen socket set screw Gr.5 black, 5/16"NC X 1/4" 1 0500008 16 Serrated flange nut 3/8" NC PTD 3 0900035 17 Nylon insert locknut ø3/8 NC PTD 1 1000006 18 Lockwasher 3/8", PTD 1 1200004
ESCRIPTION
Q
TY
. P
ART
#
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Page 29
R
OTATION SYSTEM
PARTS
REF. D
1 Hand guard 1 667622 2 Handle support 1 667628 3 Chute stopper 1 667644 4 Handle 1 667627 5 Spacer ring 2 667645 6 Retaining plate 3 657333 7 Grommet ø.680 of hole 2 665959 8 Plastic handle ø1/2" X 3" LG. 1 656797
9 Hex. bolt ø1/4"NC X 1/2" GR.5 ,PTD 10 0100001 10 Hex. bolt ø1/4" NC X 1 3/4" Gr.5 PTD 2 0100009 11 Serrated flange nut 1/4" NC. PTD 12 0900058
ESCRIPTION
Q
TY
. P
ART
#
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Page 30
PARTS
C
HUTE ASSEMBLY
EF
. D
R
1 Chute 1 667646 2 Deflector 1 665738 3 Polyethylene deflector 1 667623 4 Plastic rotation bushing 1 665948 5 Knob 5/16"NC 1 657309 6 Nylon flat washer ø7/16" 3 658468 7 Carriage bolt 5/16"NC x 5/8" PTD 3 0300001 8 Machine screw 10-32 x 5/8" round socket head - QUADREX PTD 3 2700008
9 Nylon insert locknut 5/16"NC PTD 2 1000005 10 Nylon insert locknut 5mm x .80 PTD 3 1000020 11 Flat washer 1/4" PTD 3 1400016 12 Steel pop rivet (nail 1/16", 1/8" GRIP) 2 1700009 13 Steel flat washer for pop rivet 1/8" 2 1700008 14 Chute Ass'y 1 667621
ESCRIPTION
Q
TY
. P
ART
#
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Page 31
TORQUE SPECIFICATION TABLE
GENERAL SPECIFICATION TABLE
Use the following torques when special torques are not given Note: These values apply to fasteners
as received from supplier, when dry. These values do not apply if lubricants are used.
BOLT SIZES (SAE) TORQUE
INCHES Pounds-Foot Newtons-Meter
¼ 5 7
5/16 10 14
3/8 20 27
7/16 25 41
½ 88 119
9/16 121 164
5/8 165 224
¾ 297 403
7/8 440 597
1 638 865
1 1/8 840 1139
1 ¼ 1180 1600
1 3/8 1570 2129
1 ½ 2070 2807
BOLT SIZES (METRIC)
MILLIMETERS Pounds-Foot Newtons-Meter
TORQUE
M6 10 13
M8 22 30 M10 40 54 M12 59 80 M14 93 126 M16 130 176
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M18 168 228 M20 205 278
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Page 32
Printed in Canda
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