Walinga ULTRA-VEYOR SYSTEM Operator's Manual

ULTRA-VEYOR SYSTEM
OPERATOR'S MANUAL

ULTRA-VEYOR SYSTEM

WARRANTY REGISTRATION (3 part form - please print)
This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery.
Delivery Date: mm / dd / yyyy
COMPANY / CUSTOMER NAME
Phone:
Mobile phone:
Email: @
StreetAddress:
City: Prov/State
Postal/Zip Country
Machine Serial Number
DEALER INSPECTION REPORT
Blower and Airlock Turn Freely
Airline Connections Tight
Blower Serial No.
DEALER NAME
Phone
Mobile phone
Email: @
StreetAddress
City: Prov/State
Postal/Zip Country
Airlock Serial Number
SAFETY
Guards Installed and Secured
All Safety Signs Installed
Airline Intake Caps Secured
Drive Chains and Belts Tensioned and Aligned
Lubricate Machine
Check Oil Level in Reservoirs
Review Operating and Safety Instructions
Operating Manual Supplied
I have thoroughly instructed the buyer on the above described equipment which review included the Operator’s Manual content, equipment care, adjustments, safe operation and applicable warranty policy.
Date ___________________ Dealer's Rep. Signature ____________________________________________
The above equipment and Operator’s Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy.
Date____________________ Owner’s Signature _______________________________________
3 Part Form Please Print
WHITE YELLOW PINK
WALINGA DEALER CUSTOMER
Dear Customer,
Thank you for choosing WALINGA PNEUMATIC CONVEYING SYSTEMS. For your convenience, should you require any information related to Parts, Service or Technical Engineering, please contact one of the following Walinga Personnel in Guelph at 1-888 925-4642 unless noted
TECHNICAL - ENGINEERING:
Duane Swaving 226-979-8227 duane.swaving@walinga.com
Ken Swaving 519 787-8227 (ext:100) ks@walinga.com
WARRANTY CLAIMS: Canada: (ext:258) warranty.usa@walinga.com
USA: (800) 466-1197 (ext 8) warranty.can@walinga.com
SERVICE MANAGER:
Andy Nijenhuis (519) 763-7000 (ext:260) andy@walinga.com
SALES MANAGER: Canada: Tom Linde (519) 787-8227 (ext 5) thl@walinga.com
USA: Peter Kingma (800) 466-1197 jpk@walinga.com
ORIGINAL PARTS SALES: Ontario and Eastern Canada:
Scott Lodder spl@walinga.com (ext: 224) Parts Department Fax: (519) 824-0367 Manitoba and Western Canada: Chad Yeo 204-745-2951 chad.yeo@walinga.com
USA:
John VanMiddlekoop (800) 466-1197 (ext 3) jvm@walinga.com
CORPORATE HEAD OFFICE:
5656 Highway 6N RR#5, Guelph, Ontario Canada N1H 6J2 Tel: (888) 925-4642 Fax: (519) 824-5651
FACTORY DISTRIBUTION AND SERVICE CENTRES:
938 Glengarry Cres. Fergus, Ontario Canada N1M 2W7 Tel: (519) 787-8227 Fax: (519) 787-8210
1190 Electric Ave. Wayland, MI.USA 49348 Tel (800) 466-1197 Fax (616) 877-3474
70 3rd Ave. N.E. Box 1790 Carman, Manitoba Canada R0G 0J0 Tel (204) 745-2951 Fax (204) 745-6309
24 Molloy Street Toowoomba, Queensland Australia 4350
PRINTED IN CANADA
Walinga Inc.
Pneumatic Conveying System
Warranty Terms
Walinga Inc. is committed to providing a quality product that will meet or exceed your expectations for many years to come. Our warranty terms and our warranty claim process has been designed to ensure that each warranty claim will be resolved in an orderly, fair and timely manner.
The Warranty
Walinga Inc. (“Walinga”) warrants that all new pneumatic products sold by Walinga Inc. will be free from defects in material and workmanship (the “Walinga Warranty”).
Warranty Period
The warranty period for the Walinga Warranty shall expire on the date that is the earlier of: two (2) years after the date of delivery to the original customer; or upon the expiration of five hundred (500) hours of operation; whichever date comes first.
Limitations of and exclusions from the Walinga Warranty
The Walinga Warranty applies to material and workmanship only.
With respect to any component parts that are supplied or manufactured by others, the warranty coverage on
such component parts will be strictly limited to the warranties of the manufacturers of such component parts.
The Walinga Warranty shall only be for the benefit of the original purchaser of the pneumatic products.
 
A Walinga Warranty may be transferable by the original purchaser to a third party for the balance of the warranty period then remaining, provided that Walinga consents in writing to such transfer of warranty.
The Walinga Warranty is conditional upon proper storage, installation, use, maintenance, operation and compliance with any applicable recommendations of Walinga.
Warranty Claim Procedure Should you encounter any difficulties with your unit within its warranty period, please contact your local Walinga dealer or sales representative, your local Walinga Service department or Walinga's Warranty Department to submit a warranty claim application.
To speak with a Walinga Warranty Coordinator, contact:
Canada 1-888-WALINGA (ext 273)
International +1-519-824-8520 (ext 273) Email – warranty.canada@walinga.com
USA 1-800-466-1197 (ext 8)
Email – warranty.usa@walinga.com
Australia 07-4634-7344
Email – mail@customvac.com.au
Required Warranty Claim information The following information must be provided to Walinga in order for us to properly process and consider your warranty application:
Customer name and contact information (email if available).
The equipment serial number and/or Vehicle Identification Number (if applicable).
Date of claimed failure.
Equipment hours of operation.
Details, description and photos (upon request) of the claimed failure and the corrective repairs attempted.
Warranty Conditions
Equipment must be registered within 30 days of being received by the buyer. It will be within the sole
and unfettered discretion of Walinga as to whether it will honour its warranty on non-registered equipment.
Warranty Conditions (continued)
The buyer is responsible for promptly notifying Walinga of any defects to the equipment. The buyer is also
responsible for making the equipment available to Walinga or its authorized repair facility for evaluation and repair.
Prior to making any repairs or parts replacements, a warranty application and any estimated associated costs must be approved with the issuance of a claim number by an authorized Walinga representative. Undertaking any work prior to receiving warranty authorization may result in a partial or complete loss of warranty coverage.
At Walinga's discretion, warranty repairs may be authorized to be completed at a repair facility convenient to the
buyer. In such situations the estimated labour time must be approved by Walinga prior to undertaking any work. Labour hours will be reimbursed at the facilities posted hourly labour rate.
At Walinga's request, parts in question must be returned to the nearest Walinga service facility for evaluation. In
such situations a Returned Goods Authorization (RGA) number will be provided to the buyer. The returning shipment must be clearly labeled with the assigned RGA number and include a copy of the RGA form. Unless otherwise arranged, these parts are to be returned to Walinga within 30 days to ensure timely processing of your warranty claim. Failure to return such parts may result in partial or complete loss of warranty coverage.
Replacement parts provided under warranty are covered for the remainder of the original equipment warranty
period.
Walinga reserves the right to use new, remanufactured or refurbished components when performing warranty
repairs and replacements.
Walinga is entitled to a reasonable amount of time and a reasonable number of attempts to assess the claim, diagnose the problem, and perform any necessary repairs.
The warranty offered on used or refurbished equipment is limited to that specified on the purchase contract. Where a warranty period has not been stipulated on the purchase contract., and where such equipment is “used”, then such equipment is considered by Walinga to be sold “as is, where is” without the Walinga Warranty. Where such equipment is refurbished, then the Walinga Warranty shall apply.
Without limitation, Walinga reserves the right to reject a warranty claim or for any one or more of the following reasons:
The warranty claim information provided is insufficient.
 
The product evaluation does not substantiate the claim.
The unit has been operated above and beyond its capacity or not maintained or serviced properly, resulting in damages incurred to major components.
If the unit was equipped with a factory installed hour meter which has been disconnected, altered or inoperative for an extended period of time; with the result being that the equipment’s operating hours cannot be verified.
It is apparent that the operator’s manuals have not been followed.
The equipment is not registered.
Without limitation, Walinga’s Warranty does not cover:
Damage or deterioration due to lack of reasonable care or maintenance.
 
Damage caused or affected by unapproved modifications to the equipment.
Damage caused by negligence or misuse of the equipment.
Damage caused by using the equipment for purposes for which it was not designed or intended.
Walinga’s liability under this warranty, whether in contract or tort, is limited to the repair, replacement or adjustment of defective materials and workmanship. In no event will Walinga be responsible for any direct, indirect, loss of time, incidental or consequential expenses including, but not limited to, equipment rental expenses, towing, downtime, inconvenience, or any losses resulting from the inability to use the equipment. Further, Walinga shall not be liable for any damages or inconvenience caused by any delay in the supply or delivery of any equipment or component parts thereof. The selling Dealer/Sales Person makes no warranty of its own and has no authority to make any representation or promise on behalf of Walinga, or to modify the terms or limitations of the Walinga Warranty in any way. Punitive, exemplary or multiple damages may not be recovered unless applicable law prohibits their disclaimer. Warranty related claims may not be brought forward as a class representative, a private attorney general, a member of a class of claimants or in any other representative capacity. The Walinga Warranty and all questions regarding its enforceability and interpretation are governed by the law of the country, state or province in which you purchased your Walinga equipment. The laws of some jurisdictions limit or do not allow the disclaimer of consequential damages. If the laws of such a jurisdiction apply to any claim against Walinga, the limitations and disclaimers contained here shall be to the greatest extent permitted by law.

SERIAL NUMBER LOCATION

Machine Serial Number
Blower Serial Number
Airlock Serial Number
Always give your Dealer the Serial Number of your Walinga Ultra-Veyor System when ordering parts or requesting service or other information.
4
TABLE OF CONTENTS
1 Introduction..........................................................................8
Safety ....................................................................................9
2.1 General Safety.....................................................................10
2.2 Equipment Safety Guidelines ..............................................11
2.3 Storage Safety .....................................................................11
2.4 Safety Training.....................................................................12
2.5 Safety Signs.........................................................................12
2.6 Preparation ..........................................................................13
2.7 Installation Safety ................................................................13
2.8 Operating Safety ....................................................15
2.9 Maintenance Safety .............................................................14
2.10 Electical Safety ....................................................................15
2.11 Lock-Out Tag-Out Safety.....................................................15
2.12 Employee Sign-Off Form .....................................................16
3 Safety Sign Locations .......................................................17
4 Operation............................................................................21
4.1 To the New Operator or Owner ..........................................21
4.2 Machine Components .........................................................22
4.3 Machine Break-In ................................................................23
4.4 Pre-Operation Checklist .....................................................23
4.5 Controls ...............................................................................24
4.5.1 Standard Controls................................................................24
4.5.2 Smart-Flo Controls...............................................................25
4.6 Operating .............................................................................27
4.7 Storage ................................................................................31
5 Service and Maintenance..................................................32
5.1 Service.................................................................................32
5.1.1 Fluids and Lubricants...........................................................32
5.1.2 Greasing ..............................................................................32
5.1.3 Servicing Intervals ...............................................................33
5.1.4 Service Record ....................................................................36
5.2 Maintenance ........................................................................37
5.2.1 Belt Tension and Alignment.................................................37
5.2.2 Blower Oil and Breather Cleaning .......................................41
5.3.3 Airlock ..................................................................................43
5.2.4 Gear Box..............................................................................45
6 Trouble Shooting ...............................................................47
7 Specifications ....................................................................49
7.1 Mechanical...........................................................................53
7.2 Bolt Torque ..........................................................................54
8 Index ...................................................................................51

1 INTRODUCTION

Congratulations on your choice of a Walinga Ultra-Veyor System to complement your operation. This equipment has been designed and manufactured to meet the needs of the discriminating buyer for the efficient moving of granular or powder products.
Safe, efficient and trouble free operation of your Ultra-Veyor System requires that you and anyone else who will be operating or maintaining the machine, read and understand the Safety, Operation, Maintenance and Trouble shooting information contained within the Operator's Manual.
This manual covers all Ultra-Veyor Systems made by Walinga Inc. Many systems are custom designed for the specific application. However they are all similar and specific differences are explained where appropriate.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Walinga dealer if you need assistance, information or additional copies of the manual. Contact your dealer for a complete listing of parts.
8
ATTENTION! BECOME ALERT! YOUR
Veyor System and in the
DANGER
ation that, if not avoided, could result in

SIGNAL WORDS:

2 SAFETY

SAFETY ALERT SYMBOL

This Safety Alert symbol means
SAFETY IS INVOLVED!
Why is SAFETY important to you?

3 Big Reasons: Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided

Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages.
The appropriate signal word for each message has been selected using the following guidelines.
The Safety Alert symbol identifies important safety messages on the Walinga® Ultra­manual. When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety message.
- Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to the most ex­treme situations typically for machine components which, for functional pur­poses, cannot be guarded.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Walinga® dealer if you need assistance, information or additional copies of the manual. Contact your dealer for a complete listing of parts.
WARNING
CAUTION
- Indicates a potentially hazardous situ-
death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
- Indicates a potentially hazardous situ­ation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe prac­tices.
9
SAFETY
2.1
GENERAL SAFETY
YOU
SAFE
Veyor System be familiar with the operating and
are the key to safety. Good safety
practices not only protect you but, also the people
ing part of
EVERYONE
operating this machine is familiar with the procedures recommended and follows safety precautions. Remember, most accidents can be prevented. Do not
sponsibility to read and understand ALL Safety and Operating instructions in the manual and to
ed to
poses himself and bystanders to possible serious
tion
could affect the life of the
understand the Operator’s Manual and all safety signs before supplying power, operating, maintaining , adjusting or
aid kit for use in
case of an accident. Store in a
re extinguisher for use in
case of an accident. Store in a highly
Install and properly secure all guards
7 Turn machine OFF, shut down and lockout power
fore
servicing, adjusting, maintaining, repairing,
ning or unplugging. (Safety lockout devices are
available through your Walinga® dealer parts
are responsible for the
maintenance of your Walinga® Ultra-Veyor System.
YOU
must ensure that you and anyone else who is
going to operate, maintain or work around the Ultra-
maintenance procedures and related information contained in this manual. This manual will take you step-by-step through your working day and alerts you to all good safety practices while operating the Ultra-Veyor System.
Remember,
around you. Make these practices a work your safety program. Be certain that
YOU
operation and
SAFETY
risk injury or death by ignoring good safety practices.
• Ultra-Veyor System owners must give operating instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter.
• The most important safety device on this equip ment is a SAFE operator. It is the operator’s re-
follow these. Most accidents can be avoided.
• A person who has not read and understood all op erating and safety instructions is not qualifi operate this machine. An untrained operator ex-
injury or death.
• Do not modify the equipment in any way. Unauthorized modification may impair the func and/or safety and equipment.
• Think SAFETY! Work SAFELY!
1
Read and
.
unplugging.
2. Only trained, competent persons shall operate the Ultra-Veyor System. An untrained operator is not qualified to operate this machine.
3.
Provide a first-
highly visible place.
4.
Provide a fi
visible place.
5.
and shields before operating.
6. Wear appropriate pro­tective gear. This list includes but is not lim­ited to:
- A hard hat
- Protective shoes
with slip resistant soles
- Protective glasses or goggles
- Heavy gloves
- Wet weather gear
- Hearing protection
supply and wait for all moving parts to stop be
clea
department).
8. Know the emergency medical center number for
your area.
9. Wear appropriate hearing protection
when operating the machine.
10. Ground all lines, hoses and wands to prevent static build-up and electrical discharge/shocks.
11. Review safety related items with all operators annually.
2.2
1. Safety of the operator and bystanders is one of the main concerns in designing and developing a machine. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury or death, study the following precautions and insist those working with you, or for you, follow them.
2. In order to provide a better view, certain photographs or illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
3. Replace any safety sign or instruction sign that is not readable or is missing. Location of such safety signs is indicated in this manual.
4. Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating this machine while taking prescription medications.
Under no circumstances should young children be
5.

EQUIPMENT SAFETY GUIDELINES

9. In addition to the design and configuration of this implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the auxiliary equipment and machine Manuals. Pay close attention to the Safety Signs affixed to the auxiliary equipment and the machine.

2.3 STORAGE SAFETY

1. Store the Ultra-Veyor System on a firm level surface.
2. If required, make sure the unit is firmly blocked up.
3. Make certain that all mechanical locks are safely and positively connected before storing.
allowed to work with this equipment. Do not allow persons to operate or assemble this unit until
4. Store away from areas of human activity.
they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
with all users annually.
6. This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible, properly trained and physically able person familiar with farm machinery and trained in this equipment's operations. If the elderly are assisting with farm work, their physical limitations need to be recognized and accommodated.
Review the safety instructions
5. Do not allow children to play on or around the stored Ultra-Veyor System.
6. Lock out power by turning off master control panel or junction box and padlocking the door shut to prevent electrocution or unauthorized start up of the Ultra- Veyor System.
7 Never exceed the limits of a piece of machinery. If its ability
to do a job, or to do so safely, is in question -
TRY IT.
8. Do not modify the equipment in any way. Unauthorized modification may result in serious injury or death and may impair the function and life of the equipment.
DON'T
11
2.4 SAFETY TRAINING
2.5 SAFETY SIGNS
1. Safety is a primary concern in the design and man­ufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander.
2. In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of this equipment.
It has been said, "The best safety feature is an
3.
informed, careful operator." We ask you to be that kind of an operator. It is the operator's responsibility to read and understand ALL Safety and Operating instructions in the manual and to follow these. Accidents can be avoided.
Working with unfamiliar equipment can lead to
4.
careless injuries. Read this manual, and the manual for your auxiliary equipment, before assembly or operating, to acquaint yourself with the machines. If this machine is used by any person other than yourself. It is the machine owner's responsibility to make certain that the operator, prior to operating:
a. Reads and understands the operator's
manuals.

b. Is instructed in safe and proper use.

5. Know your controls and how to stop the Ultra- Veyor System and any other auxiliary equipment quickly in an emergency. Read this manual and the one provided with your other equipment.
6. Train all new personnel and review instructions frequently with existing workers. Be certain only a properly trained and physically able person will operate the machinery. A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes himself and bystanders to possible serious injury or death. If the elderly are assisting with work, their physical limitations need to be recognized and accommodated.
1. Keep safety signs clean and legible at all times.
2. Replace safety signs that are missing or have be­come illegible.
3. Replaced parts that displayed a safety sign should also display the current sign.
4. Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory.

How to Install Safety Signs:

Be sure that the installation area is clean and dry.
Be sure temperature is above 50°F (10°C).
Determine exact position before you remove the backing paper. (See Section 3).
Remove the smallest portion of the split backing paper.
Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth the remaining portion of the sign in place.
Small air pockets can be pierced with a pin and smoothed out using the piece of sign backing paper.

How to Reorder Your Safety Signs:

1. Call you local dealer, or the factory branch nearest you.

FACTORY DISTRIBUTION AND SERVICE CENTRES:

Head Office:
RR#5, Guelph, Ontario,N1H 6J2
PHONE (888) 925-4642
FAX (519) 824-5651
938 Glengarry Cres. Fergus, Ontario Canada N1M 2W7 Tel: (519) 787-8227 Fax: (519) 787-8210
70 3rd Ave. N.E. Box 1790 Carman, Manitoba Canada R0G 0J0 Tel (204) 745-2951 Fax (204) 745-6309
1190 Electric Ave.Wayland, MI.USA 49348 Tel (800) 466-1197 Fax (616) 877-3474
24 Molloy Street Toowoomba, Queensland Australia 4350 Tel 07.4634.7344 Fax 07.4634.7606
2.6 PREPARATION
2.7
INSTALLATION
1. Never operate the Ultra-Veyor System and auxiliary equipment until you have read and completely understand this manual, the auxiliary equipment Operator's Manual, and each of the Safety Messages found on the safety signs on the and auxiliary equipment.
2. Personal protection equipment including hard hat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the implement. Do not allow long hair, loose fitting clothing or jewelery to be around equipment.
PROLONGED EXPOSURE TO LOUD
NOISE MAY CAUSE PERMANENT
HEARING LOSS!
Motors or equipment attached can often be noisy
3. enough to cause permanent, partial hearing loss. We recommend that you wear hearing protection on a full­time basis if the noise in the Operator's position exceeds 80db. Noise over 85db on a long-term basis can cause severe hearing loss. Noise over 90db adjacent to the Operator over a long-term basis may cause permanent, total hearing loss. loss from loud noise (from tractors, chain saws, radios, and other such sources close to the ear) is cumulative over a lifetime without hope of natural recovery.
4. Clear working area of debris, trash or hidden ob-
stacles that might be hooked or snagged, causing injury, damage or tripping.
NOTE:
Hearing
SAFETY
1. Disconnect and remove all mechanical locks, anchor chains and any other transport devices that would hinder or prohibit the normal functioning of the Ultra-Veyor System upon start up. Serious damage to the machine and/or personal injury to the operator and bystanders may result from attempting to operate the machine while mechanical locking devices are still attached.
2. Anchor the machine to firm, level ground before operating.
3. Level the frame before using or loading.
4. Have at least one extra person available to assist when elevating, moving or connecting to other equipment.
5. Make certain that sufficient amperage, at the proper voltage and frequency (60Hz) is available before connecting power for the electric model. Have a licensed electrician provide power to the machine. Always follow ANSI/NFPA 70 Standard and all local codes when providing electrical power.
6. If using Ultra-Veyor System as part of material handling system, anchor securely before starting.
7. Vent discharge air from blower to outside.
5. Operate only in daylight or good artificial light.
6. Be sure machine is properly anchored, adjusted and in good operating condition.
7 Ensure that all safety shielding and safety signs are
properly installed and in good condition.
8. Before starting, give the machine a "once over" for any loose bolts, worn parts, cracks, leaks, frayed belts and make necessary repairs. Always follow maintenance instructions.
13

2.8 OPERATING SAFETY 2.9 MAINTENANCE SAFETY

1. Read and understand the Operator’s Manual and all safety signs before operating, maintaining, ad­justing or repairing the Ultra-Veyor System.
1. Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. Follow all operating, maintenance and operating instructions in this manual.
2. Before servicing, adjusting, repairing or maintaining unit, ensure that unit power source is completely shut down and can not start up.
2. Support the machine with blocks of safety stands when working beneath it.
3. Do not operate when any guards are damaged or removed, Install and secure guards before starting.
4. Keep hands, feet, clothing and hair away from all moving and/or rotating parts.
5. Clear the area of all bystanders, especially small children, before starting.
6. Before supplying electrical power to the machine, be sure you have adequate amperage at the prop­er phase and voltage to run it. If you do not know or are unsure, consult a licensed electrician.
7 Wear appropriate ear protection when operating
machine.
8. Do not place intake nozzle near feet when standing on the top of grain.
3.
Follow good shop practices:
- Keep service area clean and dry.
- Be sure electrical outlets and tools are properly grounded.
- Use adequate light for the job at hand.
4. Use only tools, jacks or hoists of sufficient capacity for the job.
5. Before servicing, adjusting, repairing or maintaining unit, ensure that power source is completely shut down and locked-out, tagged-out.
6. Always use personal protection devices such as eye, hand and hearing protectors, when performing any service or maintenance work.
7.
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this
equipment.
8. Make sure all guards are in place and properly se-
cured when maintenance work is completed.
9. Keep hands, feet, hair and clothing away from all
moving and/or rotating parts.
10. Lock-out, tag-out master panel before performing
any maintenance work on machine or opening air­lock access door.
11. Clear the area of bystanders, especially small chil-
dren, when carrying out any maintenance and/or repairs or making any adjustments.
9. Review safety instructions with all personnel 12. Be sure all lines, hoses and wands are grounded annually. when maintenance work is completed.

2.10 ELECTRICAL SAFETY

1. Have only a qualified licensed electrician supply power to the electric model by following ANSI/ NFPA 70 Wiring Standard. Make certain that the Ultra-Veyor System is properly grounded at the power source.
2. Install safety decals on Master Control panel as per Section 3 - Safety Sign Locations (pg 17)/
3. Make certain that all electrical switches are in the OFF position before plugging the Ultra-Veyor System in.
4. Turn machine OFF, shut down and lock out power supply (safety lockout devices are available through your Walinga® dealer parts department) and wait for all moving parts to stop before servicing, adjusting, maintaining or repairing.
5. Disconnect power before resetting any motor or breaker overload.
6. Replace any damaged electrical plugs,
cords, switches and components immediately.
7. Do not work on Ultra-Veyor System electrical system
unless the power cord is unplugged or the power supply is locked-out tagged-out.
8. Check continuity of all couplings.
2.8 LOCK-OUT TAG-OUT SAFETY
1. Establish a formal Lock-Out Tag-Out program for
your operation.
2. Train all operators and service personnel before
allowing them to work around the Ultra-Veyor System.
3. Provide tags at the work site and a sign-up sheet to
record tag out details.
4. Do not perform any service or maintenance work
unless motor is OFF and the power locked out.
15
Loading...
+ 39 hidden pages