Waldorf RN8110GC, RNB8110GC, RNL8110GC, RNLB8110GC Installation And Operation Manual

Installation and Operation Manual
Gas Target Top Range Convection Oven
Date Purchased
Serial Number
Dealer
Service Provider
228683-21
For use in GB & IE
RN8110GC RNB8110GC
RNL8110GC RNLB8110GC
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. November 2014.
MANUFACTURED BY
Moffat Limited
Rolleston 7675 New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
Contents
Waldorf Gas Target Top Range Convection Oven
RN(L)(B)8110GC Gas Target Top Range Convection Oven .
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection Electrical Supply Requirements
Dimensions ................................................................................................ 6
Installation ................................................................................................ 7
Installation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Commissioning
Operation ................................................................................................. 10
Operation Guide Description of Controls Lighting Pilot Burner - (Target Top) Lighting Main Burner - (Target Top) Lighting Pilot Burner (Oven) Oven - Main Burner / Thermostat Oven Fan Turning Oven to ‘Stand-By’ (Pilot ‘ON’ Only) Oven ‘Shut Down’
Cleaning and Maintenance ...................................................................... 14
General After Each Use Daily Cleaning Weekly Cleaning Routine Maintenance
Fault Finding ............................................................................................ 16
Wiring Schematic .................................................................................... 17
Gas Conversion and Specifications ......................................................... 18
Conversion Procedure Gas Specifications
Replacement Parts List ............................................................................ 25
2
Introduction Introduction
We are confident that you will be delighted with your WALDORF Target Top Range / Convection Oven and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
 T
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
 I
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
 DO NOT
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Warning

This appliance is for professional use and is only to be used by qualified persons.

Only authorised service persons are to carry out installation, servicing or gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

DO NOT operate the appliance without the legs supplied, fitted.
Caution
I
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
Warning
INSTRUCTIONS
TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
Warning
3
Specifications
Model Numbers Covered in this Specification
RN[1]8110GC Gas Target Top Range Convection Oven.
NOTE:
[1]: - Model Options;
- - Standard. L - Low Back. B - Bold Front. LB - Low Back and Bold Front.
General
A commercial heavy duty, general purpose fully modular, gas fired Target Top Range / Convection Oven, having a high output, two stage double-ring cast iron burner offering accurate temperature control and infinitely variable heat with the heat radiating out from the centre of the Target Top. The Main Burner is located underneath removable cast target top plates. The Target Top is uses a 45 Mj/hr burner and as standard is fitted with full pilot, flame failure protection.
The Oven utilizes a 30 Mj/hr oven main burner with pilot and flame failure protection and is fitted with piezo ignition to the oven pilot burner. The Oven is fitted with a 100 watt heavy duty motor with 200mm diameter heavy duty circulation fan.
The oven is controlled with a 50° to 320ºC thermostat and has indicator lights for power and heating. Burner automatically cuts-off when oven door is opened. Access to the oven main and pilot burner is via a drop down oven door and a removable front lintel on the lower part of the oven.
The appliance is built to facilitate easy cleaning and maintenance with all parts being front accessible once the appliance is installed.
4
Specifications
Gas Supply Requirements
- Australia:
- New Zealand:
- UK Only:
Category: II
2H3P.
Flue Type: A
1.
* Measure burner operating pressure at target top hob manifold test point with target top burner
(Inner and Outer Ring) operating at full setting. Operating pressure is ex-factory set through appliance regulator and not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas Conversion’ section for details).
Natural Gas LP Gas (Propane)
Target Top Oven Target Top Oven
Input Rate (N.H.G.C.)
45 MJ/hr 30 MJ/hr 45 MJ/hr 30 MJ/hr
Gas Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*)
1.0 kPa 2.60 kPa
Gas Connection
3
/4” B.S.P. Male
Natural Gas (G20) Propane (G31)
Target Top Target Top
Heat Input (nett)
Nominal
11.5 kW 8.0 kW 11.5 kW 8.0 kW
Reduced
4.7 kW 2.4 kW 7.9 kW 2.4 kW
Gas Rate (nett)
Nominal
1.22 m3/hr 0.85 m3/hr 0.89 kg/hr 0.62 kg/hr
Reduced
0.50 m3/hr 0.25 m3/hr 0.61 kg/hr 0.19 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure (*) 9.9 mbar 26.8 mbar
Gas Connection
3
/4” B.S.P. Male
Oven Oven
Pilot
200W 170W 200W 150W
Pilot
0.02 m3/hr 0.02 m3/hr 0.02 kg/hr 0.01 kg/hr
Natural Gas LP Gas
Target Top Oven Target Top Oven
Input Rate (N.H.G.C.)
45 MJ/hr 30 MJ/hr 45 MJ/hr 30 MJ/hr
Gas Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*)
1.0 kPa 2.60 kPa
Gas Connection
3
/4” B.S.P. Male
5
Specifications
- All Other Markets:
NOTE:
 (**) Measure burner operating pressure at target top hob manifold test point with target
top burner (Inner and outer ring) operating at full setting.
 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be
adjusted, apart from when converting between gasses, if required.
 TOWN GAS Only - Burner operating pressure is to be adjusted using adjustable gas
regulator supplied. Town Gas Option is only available with specific ex-factory built Town Gas models, which can also be converted to any other gas. Standard models can only be converted between Nat. Gas, LP Gas and Butane, but not Town Gas.
 Refer to ‘Gas Conversion and Specifications' section of this manual for further
details.
Gas Connection
Gas supply connection point is located at rear of the appliance, 130mm from right hand side, 32mm from rear and 655mm from floor and is reached from beneath appliance. (Refer to ‘Dimensions’ section).
Connection is ¾" BSP male thread.
Electrical Supply Requirements
Electrical supply connection point is located at the rear of the appliance, 74mm from right hand side, 500mm from rear and 160mm from the floor and is reached from beneath appliance. (Refer to ‘Dimensions’ section).
230-240 V a.c, 50 Hz, 1.6 A, 1P+N+E, 0.4kW
Oven Fan Motor - 100 W.
Natural Gas Town Gas (**)
Target Top Oven Target Top Oven
Input Rate (N.H.G.C.)
45 MJ/hr 30 MJ/hr 45 MJ/hr 30 MJ/hr
Gas Supply Pressure 1.13 - 3.40 kPa 0.75 - 1.50 kPa
Burner Operating Pressure (*) 0.95 kPa 0.63 kPa
Gas Connection
3
/4” B.S.P. Male
LP Gas (Propane) Butane
Target Top Oven Target Top Oven
Input Rate (N.H.G.C.)
45 MJ/hr 30 MJ/hr 45 MJ/hr 30 MJ/hr
Gas Supply Pressure 2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*)
2.60 kPa 2.60 kPa
Gas Connection
3
/4” B.S.P. Male
6
Dimensions
RN(L)8110GC
7
Installation
Installation Requirements
NOTE:
 It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local gas, electrical and health and safety requirements.
 This appliance shall be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Waldorf Target Top Range Convection Ovens are designed to provide years of satisfactory service and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National Installation Codes and in addition, in accordance with relevant National / Local Codes covering gas, electrical and fire safety.
Australia / New Zealand: - AS/NZS5601 - Gas Installations. United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS7671 - Requirement for Electrical Installation.
- BS6173 - Installation of Catering Appliances.
- BS5440 - 1 & 2 Installation Flueing & Ventilation.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Installations must be carried out by authorised persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
 Remove all packaging and transit protection from appliance including all protective plastic coating
from exterior stainless steel panels.
 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Report any deficiencies to distributor who supplied appliance.
 Check available gas and electrical supply is correct to as shown on rating plate located on front right
hand corner of bottom sill.
Location
1. Installation must allow for a sufficient flow of fresh air for combustion air supply.
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation. Minimum installation clearances shown overleaf are to be adhered to.
5. Position appliance in its approximate working position.
6. All air for burner combustion is supplied from beneath appliance. Legs must always be fitted to
appliance and no obstructions placed beneath or around base of appliance, as obstructions will cause incorrect operation and / or failure of appliance.
NOTE: Do not obstruct or block the appliance flue. Never directly connect a ventilation system to
appliance flue outlet.
Combustion Air Requirements:
Natural Gas 20 m3/hr LPG / Butane 20 m
3
/hr
Town Gas 20 m
3
/hr
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