Waldorf RN8410G, RN8820G, RNL8410G, RNL8820G Installation And Operation Manual

Installation and Operation Manual
RN8410G RN8820G
Gas Range Static Oven
Date Purchased
Serial Number
Dealer
Service Provider
228689-18
RNL8410G RNL8820G
For use in GB, IE & DK
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. November 2010.
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): 0121 327 5575
(fax): 0121 327 9711 Spares: (tel): 0121 322 6640 (fax): 0121 327 9201 Service: (tel): 0121 322 6644 (fax): 0121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +001 336 661 1556 (fax): +001 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +001 366 661 1556 (fax): +001 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
1
Waldorf Gas Static Oven Range
RN(L)8410G Gas Range Static Oven - 600 mm. RN(L)8820G Gas Range Double Static Oven - 1200 mm.
Introduction .............................................................................................. 2
Specification .............................................................................................. 3
Model Numbers Covered in this Specification General Gas Supply Requirements Gas Connection
Dimensions ................................................................................................ 5
Installation ................................................................................................ 6
Installation Requirements Unpacking Location Clearances Assembly Gas Connection Commissioning
Operation ................................................................................................. 10
Operation Guide Description of Controls Open Burners Griddles Oven Pilot Ignition Oven - Main Burner / Thermostat Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only) Oven ‘Shut Down’
Cleaning and Maintenance ...................................................................... 14
General After Each Use Daily Cleaning Weekly Cleaning Periodic Maintenance
Fault Finding ............................................................................................ 18
Gas Conversion and Specifications.......................................................... 19
Conversion Procedure Gas Specifications
Replacement Parts List............................................................................ 26
Contents
2
Introduction
We are confident that you will be delighted with your WALDORF GAS RANGE STATIC OVEN and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
WARNING:
I
MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
G
REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.
T
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
I
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
DO NOT
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C
AUTION
:
This appliance is;
For professional use and is to be used by qualified persons only.
Only authorised service persons are to carry out installation, servicing and gas conversion operations.
Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.
DO NOT operate the appliance without the legs supplied fitted.
3
Specifications
Model Numbers Covered in this Specification
RN[1]8410G [2] Gas Range Static Oven + 4 Open Burners.
RN[1]8413G [2] Gas Range Static Oven + 2 Open Burners + 300 mm Griddle.
RN[1]8416G [2] Gas Range Static Oven + 600 mm Griddle.
RN[1]8820G [2] Gas Range Double Static Oven + 8 Open Burners.
RN[1]8823G [2] Gas Range Double Static Oven + 6 Open Burners + 300 mm Griddle.
RN[1]8826G [2] Gas Range Double Static Oven + 4 Open Burners + 600 mm Griddle.
RN[1]8829G [2] Gas Range Double Static Oven + 2 Open Burners + 900 mm Griddle.
NOTE:
[1]: - Back Options;
- - Standard Models. L - Low Back Models.
[2] - Open Burner Options;
F - With Flame Failure Protection. PF - With Pilot and Flame Failure Protection.
NOTE: The RN8820G consists of two ovens with a 1200 mm wide Cook Top.
General
A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option Cook Top / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.
Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options. Open Burner and Griddle options are fitted with individual flame failure for each open burner. Griddles are fitted with pilot, flame failure and piezo ignition as standard. Easy clean stainless steel external finish. The oven has pilot and flame failure with piezo ignition.
4
Specifications
Gas Supply Requirements
- Non CE Only (Australia / New Zealand):
- CE Only:
Appliance Classification
Category: II
2H3P
(20, 30 / 37).
Flue Type: A1.
* The burner operating pressure is to be measured at the manifold test point with two
burners
operating at full setting. The operating pressure is ex-factory set, through the appliance regulator and not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to the ‘Gas Conversion’ section for details).
Gas Connection
Gas supply connection point is located at the rear of the appliance, approximately 130 mm from the right hand side, 32 mm from the rear and 655 mm from the floor and is reached from beneath the appliance. (Refer to the ‘Dimensions’ section).
Connection is ¾" BSP male thread.
Natural Gas (G20) Propane (G31)
Open Burner
(each)
Griddle
(each 300mm section)
Oven
Open Burner
(each)
Griddle
(each 300mm section)
Oven
Heat Input
(nett)
Nominal 6.5 kW 5.5 kW 6.5 kW 6.5 kW 5.5 kW 6.0 kW
Reduced 1.75 kW 1.85 kW 1.1 kW 1.75 kW 1.95 kW 1.05 kW
Gas Rate (nett)
Nominal 0.69 m3/hr 0.58 m3/hr 0.69 m3/hr 0.51 kg/hr 0.43 kg/hr 0.47 kg/hr
Reduced 0.19 m3/hr 0.20 m3/hr 0.12 m3/hr 0.14 kg/hr 0.15 kg/hr 0.09 kg/hr
Supply Pressure
20 mbar 30 / 37 mbar
Burner Operating Pressure
9.5 mbar (*) 26 mbar (*)
Gas Connection
3
/4” B.S.P. Male
Natural Gas LP Gas (Propane)
Input Rate (N.H.G.C.)
- each Open Burner
28 MJ/hr
(26,538 Btu/hr)
28 MJ/hr
(26,538 Btu/hr)
- each 300 mm Griddle Section
21 MJ/hr
(19,900 Btu/hr)
21 MJ/hr
(19,900 Btu/hr)
- Oven
24 MJ/hr
(22,748 Btu/hr)
24 MJ/hr
(22,748 Btu/hr)
Supply Pressure
1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
2.75 - 4.50 kPa
(11” - 18.0” w.c.)
Burner Operating Pressure
0.95 kPa (*) (3.7” w.c.)
2.6 kPa (*) (10” w.c.)
Gas Connection
3
/4” B.S.P. Male
5
Dimensions
RN
(L)
8410G
RN
(L)
8410G
RN
(L)
8413G
RN
(L)
8416G
Gas Cooktop Options
6
Dimensions
RN
(L)
8820G
RN
(L)
8820G
RN
(L)
8823G
RN
(L)
8826G
RN
(L)
8829G
Gas Cooktop Options
7
Installation Requirements
NOTE:
It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas and health and safety requirements.
This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Waldorf Ovens are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.
AUSTRALIA: - AS5601 - Gas Installations. NEW ZEALAND: - NZS5261 - Gas Installation. UNITED KINGDOM: - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 1 & 2 - Installation Flueing & Ventilation.
IRELAND: - IS 820 - Non - Domestic Gas Installations.
Installations must be carried out by authorised persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty. Components having adjustments protected (e.g. paint sealed) by the manufacturer are only allowed to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
Remove all packaging and transit protection from the appliance including all protective plastic coating from the exterior stainless steel panels.
Check equipment and parts for damage. Report any damage immediately to the carrier and distributor.
Report any deficiencies to the distributor who supplied the appliance.
Check that the available gas and electrical supply is correct to that shown on the rating plate located
on the front right hand corner of the bottom sill.
Location
1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.
3. Never directly connect a ventilation system to the appliance flue outlet.
4. Position the appliance in its approximate working position.
5. All air for burner combustion is supplied from underneath the appliance. The legs must always be fitted and no obstructions placed on the underside or around the base of the appliance, as obstructions will cause incorrect operation and / or failure of the appliance.
NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to
the appliance flue outlet.
Installation
Combustion Air Requirements:
RN8410G RN8820G
Natural Gas (G20) 32 m3/hr 63 m3/hr
LPG / Propane (G31) 33 m
3
/hr 65 m3/hr
8
Clearances
NOTE: Only non-combustible materials can be used in close proximity to this appliance.
* Side clearances can be 50 mm when the adjacent surface is at least 100 mm below the cooking
surface.
Assembly
NOTE:
All Models are delivered completely assembled. No further assembly is required.
This appliance is fitted with adjustable feet to enable the appliance to be positioned
securely and level. This should be carried out on completion of the gas connection. Refer to the ‘Gas Connection’ section.
Optional Accessories (Refer to Replacement Parts List)
Rear Roller Kit. For installation details, refer to the instructions supplied with each kit.
Plinth Kit. For installation details, refer to the instructions supplied with each kit.
1. Check that all the feet (or castors) are securely fitted.
2. Adjust the four feet to make the convection oven range steady and level.
Gas Connection
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON.
1. Waldorf Ranges do not require an electrical connection, as they function totally on the gas supply only.
2. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available. The following checks should therefore be made before installation:-
a. Gas Type the appliance has been supplied for is shown
on coloured stickers located above the gas connection and next to the rating plate. Check that this is correct for the gas supply the appliance is being installed for. The gas conversion procedure is detailed in this manual.
b. Supply Pressure required for this appliance is shown in
the ‘Specifications’ section of this manual. Check the gas supply to ensure adequate supply pressure exists.
c. Input Rate of this appliance is stated on the Rating Plate
and in the ‘Specifications’ section of this manual. The input rate should be checked against the available gas supply line capacity. Particular note should be taken
if the appliance is being added to an existing installation.
NOTE: It is important that adequately sized piping runs directly to the connection joint on the
appliance with as few tees and elbows as possible to give maximum supply volume.
3. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible.
Installation
Combustible Surface Non Combustible Surface
Left/Right hand side 250 mm (*) 0 mm
Rear 100 mm 0 mm
Fig 1
Rating Plate
Location
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