Waldorf RNL8510GC, RNL8610GC, RN8510GC, RN8610GC, RN8810GC Installation And Operation Manual

Installation and Operation Manual

RN8510GC
RN8610GC
RN8810GC

Gas Range
Convection Oven

Date Purchased

Serial Number

Dealer

Service Provider

228680-19

RNL8510GC
RNL8610GC
RNL8810GC

For use in GB, IE & DK

MANUFACTURED BY

Moffat Limited

Christchurch
New Zealand

INTERNATIONAL CONTACTS

AUSTRALIA

Moffat Pty Limited
E.Mail: [e-mail]
Main Office: (tel) [phone]

(fax) [phone]

Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281

CANADA

Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)

NEW ZEALAND

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328

UNITED KINGDOM

Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): 0121 327 5575

(fax): 0121 327 9711
Spares: (tel): 0121 322 6640
(fax): 0121 327 9201
Service: (tel): 0121 322 6644
(fax): 0121 327 6257

UNITED STATES

Moffat
Web: www.moffat.com
Sales: (tel): 800 551 8795 (Toll Free)

(tel): +001 336 661 1556
(fax): +001 336 661 9546
Service: (tel): 800 858 4477 (Toll Free)
(tel): +001 366 661 1556
(fax): +001 336 661 1660

REST OF WORLD

Moffat Limited
Web: www.moffat.co.nz
E.Mail: [e-mail]

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.

In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.

© Copyright Moffat Ltd. November 2010.

1

Waldorf Gas Convection Oven Range

RN(L)8510GC Gas Range Convection Oven - 750 mm wide.
RN(L)8610GC Gas Range Convection Oven - 900 mm wide.
RN(L)8810GC Gas Range Convection Oven - 1200 mm wide.

Introduction .............................................................................................. 2

Specification .............................................................................................. 3

Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Electrical Supply Requirements

Dimensions ................................................................................................ 5

Installation ................................................................................................ 8

Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Electrical Connection
Commissioning

Operation ................................................................................................. 11

Operation Guide
Description of Controls
Open Burners
Griddles
Oven Pilot Ignition
Oven - Main Burner / Thermostat
Oven Fan
Turning the Oven to ‘Stand-By’ (Pilot ‘ON’ Only)
Oven ‘Shut Down’

Cleaning and Maintenance ...................................................................... 15

General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance

Fault Finding............................................................................................ 19

Wiring Schematic .................................................................................... 20

Gas Conversion and Specifications ......................................................... 21

Conversion Procedure
Gas Specifications

Replacement Parts List............................................................................ 28

Contents

2

Introduction

We are confident that you will be delighted with your WALDORF Gas Range Convection Oven, and it will
become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things
you can do.

Firstly:

Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.

Secondly:

If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.

CE Only:

These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.

WARNING:

I

MPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.

WARNING:

INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

WARNING:

G

REAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK

OF FIRE.

• T

HE APPLIANCE MUST NOT BE LEFT 'ON' UNATTENDED.

• I

T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICEMAN TO ENSURE

CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.

• DO NOT

STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER APPLIANCE.

•

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

C

AUTION

:

This appliance is;

•

For professional use and is to be used by qualified persons only.

•

Only qualified service persons are to carry out installation, servicing and
gas conversion operations.

•

Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.

•

DO NOT operate the appliance without the legs supplied fitted.

3

Specifications

Model Numbers Covered in this Specification

RN[1]8510GC [2] Gas Range Convection Oven + 4 Open Burners.
RN[1]8513GC [2] Gas Range Convection Oven + 2 Open Burners + 300 mm Griddle.

RN[1]8610GC [2] Gas Range Convection Oven + 6 Open Burners.
RN[1]8613GC [2] Gas Range Convection Oven + 4 Open Burners + 300 mm Griddle.
RN[1]8616GC [2] Gas Range Convection Oven + 2 Open Burners + 600 mm Griddle.
RN[1]8619GC Gas Range Convection Oven + 900 mm Griddle.

RN[1]8810GC [2] Gas Range Convection Oven + 8 Open Burners.
RN[1]8813GC [2] Gas Range Convection Oven + 6 Open Burners + 300 mm Griddle.
RN[1]8816GC [2] Gas Range Convection Oven + 4 Open Burners + 600 mm Griddle.
RN[1]8819GC Gas Range Convection Oven + 2 Open Burners + 900 mm Griddle.

NOTE:

[1]: - Back Options;

- - Standard Models.
L - Low Back Models.

[2] - Open Burner Options;

F - With Flame Failure Protection.
PF - With Pilot and Flame Failure Protection.

General

A heavy duty, general purpose gas range created for compact modular kitchens. It has a high option
Cooktop / Griddle arrangement and is available on industrial adjustable feet or on robust rollers.

Open Burners are available in either 'PF' (Pilot and Flame Failure) or 'F' (Flame Failure Only) options.
Open Burner and Griddle options are fitted with individual flame failure for each open burner.

Griddles are fitted with pilot, flame failure and piezo ignition as standard.

The range is fitted with a turbofan convection oven which has pilot and flame failure with piezo
ignition.

Easy clean stainless external finish.

4

Gas Supply Requirements

- Non CE Only (Australia / New Zealand):

- CE Only:

Appliance Classification

Category: II

2H3P

(20, 30 / 37).

Flue Type: A1.

* The burner operating pressure is to be measured at the manifold test point with two burners

operating at full setting. The operating pressure is ex-factory set through the appliance
regulator and is not to be adjusted, apart from when carrying out gas conversion, if required.
(Refer to the ‘Gas Conversion’ section for details).

Gas Connection

Gas supply connection point is located at the rear of the appliance, approximately 130 mm from the
right hand side, 32 mm from the rear and 655 mm from the floor and is reached from beneath the
appliance. (Refer to the ‘Dimensions’ section).

Connection is ¾" BSP male thread.

Electrical Supply Requirements

230-240 V a.c, 50 Hz, 1.6A, 1P+N+E.

0.4kW.

Oven Fan Motor - 100W.

Specifications

Natural Gas (G20) Propane (G31)

Open Burner

(each)

Griddle

(each 300mm section)

Oven

Open Burner

(each)

Griddle

(each 300mm section)

Oven

Heat Input
(nett)

Nominal 6.5 kW 5.5 kW 7.8 kW 6.5 kW 5.5 kW 7.8 kW

Reduced 1.75 kW 1.85 kW --- 1.75 kW 1.95 kW ---

Gas Rate
(nett)

Nominal 0.69 m3/hr 0.58 m3/hr 0.83 m3/hr 0.51 kg/hr 0.43 kg/hr 0.61 kg/hr

Reduced 0.19 m3/hr 0.20 m3/hr --- 0.14 kg/hr 0.15 kg/hr ---

Supply Pressure

20 mbar 30 / 37 mbar

Operating Pressure

9.5 mbar (*) 26 mbar (*)

Gas Connection

3

/4” B.S.P. Male

Natural Gas LP Gas (Propane)

Input Rate (N.H.G.C.)

- each Open Burner

28 MJ/hr

(26,540 Btu/hr)

28 MJ/hr

(26,540 Btu/hr)

- each 300 mm Griddle Section

21 MJ/hr

(19,900 Btu/hr)

21 MJ/hr

(19,900 Btu/hr)

- Oven

30 MJ/hr

(28,434 Btu/hr)

30 MJ/hr

(28,434 Btu/hr)

Supply Pressure

1.13 - 3.40 kPa

(4.5” - 13.5” w.c.)

2.75 - 4.50 kPa

(11” - 18.0” w.c.)

Operating Pressure

0.95 kPa (*)
(3.7” w.c.)

2.6 kPa (*)

(10.0” w.c.)

Gas Connection

3

/4” B.S.P. Male

5

Dimensions

RN(L)8510GC

RN(L)8510GC

RN(L)8513GC

Cooktop Options

6

Dimensions

RN(L)8610GC

RN(L)8610GC

RN(L)8613GC

RN(L)8616GC

RN(L)8619GC

Cooktop Options

7

Dimensions

RN(L)8810GC

RN(L)8810GC

RN(L)8813GC

RN(L)8816GC

RN(L)8819GC

Cooktop Options

8

Installation Requirements

NOTE:

• It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local gas, electrical and health and safety
requirements.

• This appliance shall be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of health harmful substances in the room, the appliance is
installed in.

Waldorf Gas Range Convection Ovens are designed to provide years of satisfactory service, and correct
installation is essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas, electrical and fire safety.

AUSTRALIA: - AS 5601 - Gas Installations.
NEW ZEALAND: - NZS 5261 - Gas Installation.
Australia / New Zealand: - AS/NZS 3000 - Wiring Rules.
UNITED KINGDOM: - Gas Safety (Installation & Use) Regulations 1998.

- BS 6173 - Installation of Catering Appliances.

- BS 5440 1 & 2 - Installation Flueing & Ventilation.

- BS 7671 - Requirements for Electrical Installation.

IRELAND: - IS 820 - Non - Domestic Gas Installations.

Installations must be carried out by qualified persons only. Failure to install equipment to the
relevant codes and manufacturer’s specifications shown in this section will void the
warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only
to be adjusted by an authorised service agent. They are not to be adjusted by the installation
person.

Unpacking

• Remove all packaging and transit protection from the appliance including all protective plastic
coating from the exterior stainless steel panels.

• Check equipment and parts for damage. Report any damage immediately to the carrier and
distributor.

• Report any deficiencies to the distributor who supplied the appliance.

• Check that the available gas and electrical supply is correct to that shown on the rating plate located

on the front right hand corner of the bottom sill.

Location

1. Installation must allow for a sufficient flow of fresh air for the combustion air supply.

2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion
products.

3. Never directly connect a ventilation system to the appliance flue outlet.

4. Position the appliance in its approximate working position.

5. All air for burner combustion is supplied from underneath the appliance. The legs must always be
fitted and no obstructions placed on the underside or around the base of the appliance, as
obstructions will cause incorrect operation and / or failure of the appliance.

NOTE: Do not obstruct or block the appliances flue. Never directly connect a ventilation system to

the appliance flue outlet.

Installation

Combustion Air Requirements:

RN8510GC RN8610GC RN8810GC

Natural Gas (G20) 37 m3/hr 51 m3/hr 66 m3/hr
LPG (G31)

38 m

3

/hr 53 m3/hr 68 m3/hr

9

Clearances

NOTE: Only non-combustible materials can be used in close proximity to this appliance.

* Side clearances can be 50 mm when the adjacent surface is at least 100 mm below the cooking

surface.

Assembly

All Models are delivered completely assembled. No further assembly is required. Refer to the
information below for assembly instructions.

NOTE:

• All Models are delivered completely assembled. No further assembly is required. Refer to
the information below for assembly instructions.

• This appliance is fitted with adjustable feet to enable the appliance to be positioned
securely and level. This should be carried out on completion of the gas connection. Refer
to the ‘Gas Connection’ section.

Optional Accessories (Refer to Replacement Parts List)

• Rear Roller Kit. For installation details, refer to the instructions supplied with each kit.

• Plinth Kit. For installation details, refer to the instructions supplied with each kit.

1. Check that all the feet (or castors) are securely fitted.

2. Adjust the four feet to make the convection oven range steady and level.

Gas Connection

NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON.

1. It is essential that the gas supply is correct for the appliance to be installed and that adequate
supply pressure and volume are available. The following checks should therefore be made before
installation:-

a. Gas Type the appliance has been supplied for is shown on

coloured stickers located above the gas connection and next to the
rating plate. Check that this is correct for the gas supply the
appliance is being installed for. The gas conversion procedure is
detailed in this manual.

b. Supply Pressure required for this appliance is shown in the

‘Specifications’ section of this manual. Check the gas supply to
ensure adequate supply pressure exists.

c. The Input Rate of this appliance is stated on the Rating Plate

and in the ‘Specifications’ section of this manual. The input rate
should be checked against the available gas supply line capacity.

Particular note should be taken if the appliance is being
added to an existing installation.

NOTE: It is important that adequately sized piping runs directly to the connection joint on the

appliance with as few tees and elbows as possible to give maximum supply volume.

2. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible.

NOTE: The gas pressure regulator provided with this appliance is convertible between Natural Gas

and LPG as per the ‘Gas Conversion Section’ in this manual.
Ensure the regulator is converted to the correct gas type that the appliance will operate on.
The regulator outlet pressure is fixed ex-factory for the gas type that the regulator is

converted to and it is NOT to be adjusted

.

Installation

Combustible Surface Non Combustible Surface

Left / Right hand side 250 mm (*) 0 mm

Rear 100 mm 0 mm

Rating Plate

Location

Fig 1