Wakespeed Offshore WS100/12 Product Manual

WS100/12 Product Manual
Thank you for purchasing Wakespeed Offshore’s Model WS100/12 Multi­Stage Voltage Regulator. Designed by Michael Frost, one of the pioneers of smart, multi-stage battery charging systems, the Wakespeed WS100/12 voltage regulator provides optimal care for your batteries, when used in conjunction with a P-type, externally regulated alternator.
The WS100/12 was designed specically to provide the user with an ex­tremely simple interface — only two adjustments are required to deliver
tailored charging to your batteries. A convenient ve-position rotating switch enables the user to select one of ve programs based on battery type: standard ooded/gel, standard AGM, Carbon Foam, deep cycle ooded and high-density AGM/TPPL.
In addition to the selectable programs for battery type, the WS100/12
provides the ability to adjust the maximum regulator eld output, making
it possible to reduce alternator horsepower load to the engine and belt.
Four settings are available: 100% (no eld reduction), 90%, 75% and 50% eld output.
The WS100/12 can be used alone, or in conjunction with optional WS­100-ATS and WS-100-BTS alternator and battery temperature sensors. With the temperature sensors installed, the WS100/12 can monitor and respond to changes in ambient battery temperatures and reduce charging output if the alternator temperature exceeds safe operating temperatures.
Page 1
WS100/12 Product Manual
REGULATOR WIRING
The Wakespeed WS100/12 is provided with
a 5-wire harness, which provides wiring
connections required for proper voltage regulator operation. Wires include Red
(Power), Black (Ground), Blue (Field), Brown (Ignition) and Orange (Dash Lamp). Wiring identication and suggested mounting
locations are as follows:
RED (POWER) WIRE —
The WS100/12 Power Wire provides DC
current to support regulator functions
and to provide eld current to control alternator excitation (eld) output – as well
as providing the regulator with sensing voltage. The Power Wire must be fused at
10 amps. An ATC-type fuse holder and 10A ATC fuse are included with the regulator, and
must be installed at the source of power (at the
alternator or battery end of the wiring harness).
Possible connection locations for the RED Power Wire include:
1. The positive output post of the alternator
(recommended).
2. The positive post of the battery being charged.
3. If a diode-type battery isolator is used, the RED power wire must be installed on the output side of the isolator, on the post connected to the larger battery bank.
Regulator Wiring
Page 2
WS100/12 Product Manual
Regulator Wiring
BLACK (GROUND) WIRE —
The WS100/12 Ground Wire provides a connection between the voltage
regulator and system ground. Possible connection locations for the
BLACK Ground Wire include:
1. The ground post of the alternator (recommended).
2. The ground post of the battery being charged.
BROWN (IGNITION) WIRE —
The WS100/12 Ignition Wire provides a switched source of DC system
voltage which acts as the ON/OFF switch for the voltage regulator. Possible connection locations for the BROWN Ignition Wire include:
1. The ON side of the vessel’s ignition switch. In most cases, a switched source of ignition voltage will already be established at your engine’s alternator. Refer to your engine manual to identify your alternator’s ignition wire. The wire should provide zero volts when the ignition is off and the engine is not running, and system voltage whenthe
ignition switch is on and the engine is running (recommended).
2. The ON side of an oil pressure switch.
BLUE (FIELD) WIRE —
The BLUE eld wire in the regulator’s wiring harness provides eld current
to the alternator’s positive brush, which enables the regulator to control
excitation and alternator output. The BLUE eld wire is connected to the eld terminal of an externally regulated P-type alternator.
If your alternator is not designed for external voltage regulation (i.e., an
internally-regulated alternator) it will be necessary to modify the alternator
to provide access to the alternator’s positive brush.
In some cases, this will require that the alternator must be opened up to disable the internal regulator and diode trio, and a direct pathway be created between the positive brush and a terminal on the outside of the alternator that’s isolated from the alternator’s grounded frame. This can
be a difcult process.
We strongly recommend using a qualied alternator shop for any alternator modications, including conversion to external regulation.
Page 3
WS100/12 Product Manual
Regulator Wiring
ORANGE (DASH LAMP) WIRE —
The ORANGE Dash Lamp circuit is designed to provide a source of
ground to complete a circuit at a warning light or audible alarm if one of the following conditions exists: low system voltage (alternator is not
charging properly), high system voltage (alternator is charging above safe voltage), high alternator temperature (requires alternator temperature sensor), high battery temperature (potential thermal runaway at batteries). The Dash Lamp wire can be connected to the negative (ground) side of a
user-installed warning lamp or audible alarm.
OPTIONAL TEMPERATURE SENSOR CABLES
When used in conjunction with its optional temperature sensor cables, the WS100 can use ambient temperatures at the batteries and at the
alternator to provide additional safety and charging efciency. Connection for temperature sensor cables is provided via built-in RJ45 terminals at
the bottom of the regulator.
WS100-BTS-KIT — Battery Temperature Sensor Cable (BLUE)
WS100-ATS-KIT — Alternator Temperature Sensor Cable (GREEN)
Page 4
Loading...
+ 8 hidden pages