Wago PFC100, PFC200 General Product Line Information

Controllers PFC100/PFC200

General Product Information

PFC100/PFC200:
Maximum Performance in a Minimum
Space

As a member of the WAGO control fam-

ily, the PFC100 and PFC200 Controllers

e!RUNTIME excel with high pro-

with
cessing speed and multiple interfaces
for parallel communication. They oer at
least two ETHERNET connections in all
variants and, depending on the version,
additional interfaces. The CANopen,

PROFIBUS DP, Modbus TCP/UPD/RTU,
PROFINET, EtherNet/IP and EtherCAT
protocols provide a exible connection
to eldbus systems and external input/
output devices. These eldbus systems
can be easily congured directly in WA­GO’s easy-to-use e!COCKPIT develop-

ment environment.
The ETHERNET interfaces with an

integrated switch also support all major

IT protocols. In addition to multiple inter-

faces, the PFC100/PFC200 oers ample
memory for your applications thanks to
the internal Flash memory and an inte-

grated interface for memory cards.

Industry 4.0 / IoT

Recording, digitizing and linking data
protably – this is the core concept
behind Industry 4.0. Using a dedicated
library, the WAGO PFC100 and PFC200

Controllers become IoT controllers that

send data from the eld level to the

cloud. Here, they can be aggregated
and used for analysis. This creates true
added value for your company – be it

for increasing the eciency of in-house

production, implementing energy
management in buildings, or developing
further end customer services. Existing

systems also become IoT-ready, making

them sustainable into the future. The

WAGO PFC family of controllers thus

forms the basis for a sustainable corpo­rate world.

Link between Process Data and IT Appli­cation

The PF

C100/PFC200 ideally combines

real-time requirements with IT functionality.
It supports both MODBUS/TCP and ETH­ERNET/IP for use in industrial environments.

TP, SNTP, SNMP, FTP, BootP, DHCP, DNS,

HT

Telnet, SSH and other protocols simplify
integration into IT environments.
Integrated Web pages and Web-based
visualization provide IT applications with
real-time process data. Furthermore, the
750 Series Controllers incorporate library

functions for email, SOAP, ASP, IP congura­tion, ETHERNET sockets and le system.

Security on Board

The topics of ETHERNET communication

and security are closely linked. To provide
PFC Controller users with a high level of se-

curity, mechanisms for secure connections

such as VPN, int
FTPS, SSH and SSL/TLS are standard.

Demand-Oriented Extensibility

Some controllers oer the option of activat­ing functions that go beyond the standard

via runtime lic

price as needed. This also oers the ad­vantage that with the same exact controller,

dierent functions can be realized and also

combined, which otherwise would only be
replicated via additional variants. The li­censes are simply loaded into the controller
together with the project. The additional
licenses available for each controller are

specied by the controller and described in
detail in the “Software” section.

Application Controllers

For some specic solutions, variants of

standard controllers are available that must
be paired with the appropriate solutions.

You will nd these solutions in Section 1.

egrated rewall, HTTPS,

enses, making it possible to

Modular and Expandable

With the WAGO-I/O-SYSTEM 750, the
PFC100/PFC200 can be expanded to al­most any input/output interface. A modular,

ail-mount design permits easy instal-

DIN-r

lation, expansion and modication of the I/O

node without t
sign prevents installation errors. In addition,

oven CAGE CLAMP® technology oers

pr
fast, vibration-proof and maintenance-free
connections that are independent of op-

erator skill. Depending on the I/O module’s
gr

anularity, eld levels can be directly wired

using 1-, 2-, 3- or 4-wire technology.

Maximum Reliability and Ruggedness

The PFC100/PFC200 is engineered and

tested for use in the most demanding
environments (e.g., temperature cycling,

shock/vibration loading and ESD) according

to the highest standards. Spring pressure
connection technology guarantees contin­uous operation. Integrated QA measures in

oduction process and 100% function

the pr
testing ensure consistent quality.

Open-Source Software and Linux®

We unite what belongs together: High-per­formance WAGO hardware and the

e-ready Linux® operating system. WA-

futur

GO’s controllers oer programming in either
IEC 61131 or directly in Linux® to create
complex tasks. WAGO’s “Embedded Linux”

Controllers impress with base images that

are expandable via open-source packages.
As a “Gold Member” of the Open Source

Automation Development Lab (OSADL),

WAGO supports both nancing and further

development of Linux® in the industrial sec­tor. The controller rmware itself is available
as a “Board Support Package” (BSP).
If you are interested, simply contact our
Technical Support AUTOMATION.

ools. The straightforward de-

elecontrol Technology

T

Standardized telecontrol protocols

according to IEC 60870-5, IEC 61850,
IEC 61400-25 or DNP3 ensure use of the
PFC Controllers in telecontrol technol-

ogy.

tarter Kits

S

For a quick start, WAGO oers every

customer the unique opportunity to pur­chase a starter kit that already contains

omponents needed to begin

all the c

programming and getting to know the
controllers. For starter kits, see Section

4.5.

Advantages:

• Programming per IEC 61131-3

• Applications with higher-level languages

• Linux® real-time operating system

• Robust and maintenance-free

• Integrated cybersecurity packages

• IoT ready

Controllers PFC100/PFC200

Versions

Extended Temperature Range

Industrial automation technology is typically

operated in temperatures ranging from 0°C
to55°C. However, there are applications
like telecontrol technology that require an

extended temperature range. These versions
are available in an extended temperature

range of −20°C to+60°C.

Interfaces and Types

A

b)

c)

C

b)

c)

E

b)

c)

a)

e)

d)

f)

a)

g)

d)

h)

a)

g)

d)

h)

• Including supply module to power downstream I/O
modules (a)

• Technical dierences on the connection level (b)

• ETHERNET 2 x RJ-45 (c)

• Service interface (d)

Housing design (A)

• microSD card slot for external storage media (e)

• Start/stop switch (f)

• W x H x D (mm) 61.5 x 71.9 x 100

• Connection technology (system/eld supply):
CAGE CLAMP®

• Conductor cross section: 0.08 … 2.5 mm²/28 … 14 AWG

Housing design (B)

• microSD card slot for external storage media (e)

• Start/stop switch (f)

• W x H x D (mm) 49.5 x 71.9 x 96.8

• Connection technology (system supply):
CAGE CLAMP®

• Conductor cross section: 0.08 … 1.5 mm²/28 … 16 AWG

Housing design (C)

• SD card slot for external storage media (g)

• Start/stop switch (h)

• W x H x D (mm) 78.6 x 71.9 x 100

• Connection technology (system/eld supply):
CAGE CLAMP®

• Conductor cross section: 0.08 … 2.5 mm²/28 … 14 AWG

Housing design (D)

• SD card slot for external storage media (g)

• Start/stop switch (h)

• ETHERNET 4 x RJ-45 (i)

• USB interface (j)

• W x H x D (mm) 112 x 71.9 x 100

• Connection technology (system/eld supply):
CAGE CLAMP®

• Conductor cross section: 0.08 … 2.5 mm²/28 … 14 AWG

Housing design (E)

• SD card slot for external storage media (g)

• Start/stop switch (h)

• W x H x D (mm) 112 x 71.9 x 100

• Connection technology (system/eld supply):
CAGE CLAMP®

• Conductor cross section: 0.08 … 2.5 mm²/28 … 14 AWG

Housing design (F)

• SD card slot for external storage media (g)

• Start/stop switch (h)

• GSM antenna connection(k)

• SIM card slot (l)

• W x H x D (mm) 102.5 x 71.9 x 100

• Connection technology (system/eld supply):
CAGE CLAMP®

• Conductor cross section: 0.08 … 2.5 mm²/28 … 14 AWG

Eco

The Eco version of the PFC200 limits the
number of stackable I/O modules to four.

Telecontrol Technology

The telecontrol technology versions of the
PFC200 are distinguished by their integrated,
standardized telecontrol technology:

• IEC 60870-5

• IEC 61850

• IEC 61400-25

• DNP3

B

e)

d)

b)

f)

c)

D

a)

g)

j)

d)

b)

i)

F

a)

h)

g)

l)

d)

b)

k)

c)

h)

Controllers PFC100/PFC200

Installation Instructions

Power Supply

The internal electronics are powered by the
controller. The power supply to the eld-side
supply is electrically isolated. The division
enables a separate supply for sensors
and actuators. Snapping the I/O modules
together automatically routes the supply
voltages. Supply modules with diagnostics
enable additional monitoring of the power
supply. This conguration ensures a exible,
user-specic supply design for a station. The
current supply to the electronics is limited by
a maximum value. If the sum of the internal
current demand of all the I/O modules should
exceed this value, an additional system sup
ply module is necessary. Even in this case,

power supply to the eld-side supply of 10A

may not be exceeded. However, dierent
power supply modules allow a new power
supply, formation of potential groups and the
implementation of emergency stops.

-

PFC200

with

Supply Module

24 V

Electronics

Field potential 1

24 V

Bus Module

Supply Module

230 V

Field potential 2

24 V

Field potential 3

End Module

Item Number Key

Explanation of the components of an item

number key

Notes

Additional steps must be implemented based
on where the I/O system is installed:

Additionally, both a supply module and a

eld-side power supply lter are recom

mended when operating intrinsically safe Ex

Specic power and eld-side power supply
lters (750-624 or 750-626) are required for
marine and onshore/oshore applications.
A specic supply module (750-606) is

required to operate intrinsically safe Ex i
modules.

i modules for marine and onshore/oshore

applications.
As part of operating safety-related I/O mod­ules, PELV/SELV power supply units must be

used for 24 VDC supply of electronics and
eld. In addition, specic power and eld­side power supply lters must be provided
(750-626).

Please refer to the manual for details about
the power supply’s design.

Item No.: 750-81xx = PFC100

00: 2 x ETHERNET, Eco
01: 2 x ETHERNET
02: 2 x ETHERNET, RS-232/-485

Item No.: 750-82xy = PFC200

0y: Generation 1
1y: Generation 2
x2: 2 x ETHERNET, RS-232/-485
x3: 2 x ETHERNET, CAN
x4: 2 x ETHERNET, RS-232/-485, CAN
x5: 4 x ETHERNET, CAN, CANopen, USB
x6: 2 x ETHERNET, RS-232/-485, CAN, PROFIBUS-DP slave
x7: 2 x ETHERNET, RS-232/-485, mobile radio module
x8: 2 x ETHERNET, RS-232/-485, CAN, CANopen, PROFIBUS master

-

.../025-yyy: Extended temperature range of −20 ... +60°C
000: Standard
001: Telecontrol technology
002: Telecontrol Eco

Controllers PFC100/PFC200

Standards and Rated Conditions

General Specications

Supply voltage (system) 24VDC (−25 … +30%)*;

Isolation 500 V (system/supply)
Surrounding air temperature (operation) 0 … +55 °C
Surrounding air temperature (operation) for

versions with an extended temperature range
Surrounding air temperature (storage) −40 … +85°C

Relative humidity 95% (non condensing)
Relative humidity for versions with an extended

temperature range

Operating altitude 0 … 2000 m
Pollution degree 2 per IEC 61131-2
Vibration resistance 0.5g (4g for all marine-certied controllers) per

Shock resistance 15g per IEC 60068-2-27

EMC immunity to interference Per EN 61000-6-2
EMC emission of interference Per EN 61000-6-3
Protection type IP20
Mounting type DIN-35 rail
Housing material Polycarbonate; polyamid 6.6
Exposure to pollutants Per IEC 60068-2-42 and IEC 60068-2-43
Permissible SO

a relative humidity < 75 %
Permissible H

a relative humidity < 75 %
Connection technology CAGE CLAMP®

Conductor cross sections; strip length
Standard PFC100/200

Conductor cross sections; strip length
PFC100 Eco

ent carrying capacity (power jumper

Curr

contacts)

contaminant concentration at

2

S contaminant concentration at

2

*for all marine-certied controllers

−20 … +60 °C

Max. 95 %, short-term condensation per Class

3K6 / IEC EN 60721-3-3 and E DIN 40046-721-3,
taking a temperature range of −20…+60 °C into

consideration (except wind-driven precipitation,
water and ice formation)

IEC 60068-2-6

25ppm

10ppm

0.08 … 2.5 mm²/28 … 14 A
8 … 9 mm / 0.31 … 0.35 inch

0.08 … 1.5 mm²/28 … 16 AWG;
5 … 6 mm / 0.2 … 0.24 inch

10 A

WG;

r

&