WAGO EPSITRON 787-1668, EPSITRON 787-1668/0006-1000, EPSITRON 787-1668/0106-0000 Series Manual

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Manual
EPSITRON®
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Electronic Circuit Br eaker
787-1668(/xxxx-xxxx)
24 VDC, 8 × 2 … 10 A
Version 1.1.0
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2 EPSITRON® 787-1668 Electronic Circuit Breaker
© 2014 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27 D-32423 Minden
Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com Web: http://www.wago.com
=== Ende der Liste für Textmar ke Einband _vorne ===
Technical Support
Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation.
E-Mail: documentation@wago.com We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.
Manual Version 1.1.0
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EPSITRON® Table of Contents 3 787-1668 Electronic Circuit Breaker
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Table of Contents

Table of Contents ................................................................................................... 3
1 Notes about this Documentation ................................................................. 5
1.1 Validity of this Documentation ................................................................. 5
1.2 Copyright ................................................................................................... 5
1.3 Symbols ..................................................................................................... 6
1.4 Number Notation ....................................................................................... 8
1.5 Font Conventions ...................................................................................... 8
2 Important Notes ........................................................................................... 9
2.1 Legal Bases ............................................................................................... 9
2.1.1 Subject to Changes ............................................................................... 9
2.1.2 Personnel Qualifications ....................................................................... 9
2.1.3 Use of the 787 Series in Compliance with Underlying Provisions ...... 9
2.1.4 Technical Condition of Specified Devices ......................................... 10
2.2 Safety Advice (Precautions) .................................................................... 11
3 Device Description ..................................................................................... 13
3.1 View ........................................................................................................ 14
3.2 Connectors ............................................................................................... 15
3.2.1 Power supply ...................................................................................... 15
3.2.2 Fuse-Protected Outputs ...................................................................... 16
3.2.3 Control and Signaling Contacts .......................................................... 16
3.3 Display Elements .................................................................................... 17
3.4 Operating Elements ................................................................................. 18
3.4.1 Buttons ................................................................................................ 18
3.4.2 Rotary Switch ..................................................................................... 19
3.5 Technical Data ........................................................................................ 20
3.5.1 Device Data ........................................................................................ 20
3.5.2 Technical Data for "Input" ................................................................. 21
3.5.3 Technical Data for "Output" ............................................................... 22
3.5.4 Technical Data for "Ambient conditions" .......................................... 23
3.5.5 Technical Data for "Signaling" .......................................................... 23
3.6 Approvals ................................................................................................ 24
3.7 Standards and Guidelines ........................................................................ 25
4 Mounting ..................................................................................................... 26
4.1 Mounting ................................................................................................. 26
4.2 Mounting the Device on the DIN 35 Rail ............................................... 26
4.3 Removing the Device from the DIN 35 Rail .......................................... 27
5 Connect Devices ......................................................................................... 28
5.1 Connection Example ............................................................................... 28
6 Function Description ................................................................................. 29
6.1 Undervoltage and Ove rvol tage Detection ............................................... 29
6.2 Trip Curves .............................................................................................. 29
6.2.1 Trip Curve for the 10 A Circuit Breaker 787-1668 ............................ 29
6.2.2 Trip Curve for the 6 A Circuit Breaker 787-1668/0106-0000 ........... 30
Manual Version 1.1.0
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4 Table of Contents EPSITRON® 787-1668 Electronic Circuit Breaker
6.2.3 Trip Curve for the 6 A Circuit Breaker with Active Current Limitation
787-1668/0006-1000 .......................................................................... 30
6.2.3.1 Response of the Electronic Circuit Breaker with Active Current
Limitation ...................................................................................... 31
6.2.3.1.1 Response 1: Over-current present that is greater than Threshold
3 ................................................................................................. 32
6.2.3.1.2 Response 2: Over-current present that is greater than Threshold
1, but less than Threshold 2 ...................................................... 32
6.2.3.1.3 Response 3: Over-current present that is greater than the
nominal current, but less than Threshold 1 ............................... 32
6.2.3.2 Selective immediate deactivation .................................................. 32
6.3 Activating Capacitive Loads ................................................................... 33
6.3.1 Reference Values for 787-1668 and 787-1668/0106-0000 ................ 33
6.3.2 Reference Values for 787-1668/0006-1000 ....................................... 33
6.4 Operating Statuses, Signaling, Reactions ................................................ 34
6.5 ON Delay for Specific Channels ............................................................. 36
6.6 Control Input S1 ...................................................................................... 37
6.6.1 Re-activating Tripped Channels ......................................................... 37
6.6.2 Specific Activation and De-activation of Non-Tripped Output
Channels ............................................................................................. 38
6.7 Signal Output S2 ..................................................................................... 42
6.8 Functioning of Communication between Control Input S1 and Signal
Output S2 ................................................................................................ 44
6.9 Signal Output S3 ..................................................................................... 45
=== Ende der Liste für Textmar ke Verzeich nis_vorne ===
List of Figures ...................................................................................................... 46
List of Tables ........................................................................................................ 47
Manual Version 1.1.0
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EPSITRON® Notes about this Documentation 5
Table 1: Versions
Item No./Version
Description
787-1668/0106-0000
Electronic Circuit Breaker 24 V DC, 8×6 A
787-1668/0006-1000
Electronic Circuit Breaker
with Active Current Limitation
787-1668 Electronic Circuit Breaker
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1 Notes about this Documentation

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Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire lifetime of the device. They shall be transferred to each subsequent owner or user of the device. Care must also be taken to ensure that any supplement to these instructions are included, if applicable.
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1.1 Validity of this Documentation

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This documentation applies to the electronic circuit breaker 787-1668 and the versions listed in the following table.
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24 V DC, 8×6 A,
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1.2 Copyright

This Manual, including all figures and illustrations, is copyright-protected. Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims.
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Manual Version 1.1.0
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6 Notes about this Documentation EPSITRON® 787-1668 Electronic Circuit Breaker
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1.3 Symbols

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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
Pos: 12.4.3 /All e Serien (All g emeine Mod ul e) / Wichtige Er lä uterunge n/ Sicherheit s- und sons tige Hinwei se/Warnung /Warnung : _Warnu ng vor Pers onenschäd en allgem ein_ - Erläuterung @ 13\mod_1343309877041_21.docx @ 101035 @ @ 1
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in damage to property.
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Manual Version 1.1.0
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EPSITRON® Notes about this Documentation 7 787-1668 Electronic Circuit Breaker
Additional Information:
Refers to additional information which is not an integral part of this documentation (e.g., the Internet).
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Manual Version 1.1.0
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8 Notes about this Documentation EPSITRON®
Table 2: Number notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100' '0110.0100'
In quotation marks, nibble separated with dots (.)
Table 3: Font conventions
Font type
Indicates
italic
Names of paths and data files are marked in italic-type. e.g.: C:\Programme\WAGO-I/O-CHECK
Menu
Menu items are marked in bold letters. e.g.: Save
>
A greater-than sign between two names means the selection of a e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters, e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas. e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets. e.g.: [F5]
787-1668 Electronic Circuit Breaker
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1.4 Number Notation

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1.5 Font Conventions

menu item from a menu.
brackets.
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Manual Version 1.1.0
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EPSITRON® Important Notes 9 787-1668 Electronic Circuit Breaker
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2 Important Notes

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This section includes an overall summary of the most important safety requirements and notes that are mentioned in each individual section. To protect your health and prevent damage to devices as well, it is imperative to read and carefully follow the safety guidelines.
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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications

All sequences implemented on 787 Series devices may only be carried out by electrical specialists with sufficient knowledge in automation. The specialists must be familiar with the current norms and guidelines for the devices and automated environments.
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2.1.3 Use of the 787 Series in Complianc e wit h Unde rlying Provisions

The EPSITRON® 787 Series power supply system provides direct current to electric or electronic devices, such as industrial control systems or display, communication and measuring devices.
The devices have been developed for use in an environment that meets the IP20 protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured. Unless otherwise specified, operation of the components in wet and dusty environments is prohibited.
The devices are designed for installation in an enclosure. Under no circumstances may they be used in control systems for planes or nuclear facilities, as any malfunction in these applications could result in severe injuries or risk of death.
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Manual Version 1.1.0
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10 Important Notes EPSITRON® 787-1668 Electronic Circuit Breaker
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2.1.4 Technical Condition of Spec ified Devices

The components to be supplied Ex Works, are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of components.
Please send your request for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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Manual Version 1.1.0
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EPSITRON® Important Notes 11 787-1668 Electronic Circuit Breaker
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2.2 Safety Advice (Precautions)

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For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed:
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Do not work on components while energized!
All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work.
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Installation only in appropriate housings, cabinets or in electrical operation rooms!
Always install devices of the 787 Series in enclosures, cabinets or electrical equipment rooms which can be closed and locked. Ensure that access to this equipment/these rooms is possible only by authorized specialists with the appropriate key or tools.
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Do not use these devices in control systems for planes, trains or nuclear facilities!
Never use these devices in control systems for planes, trains or nuclear facilities, as any malfunction in these applications can result in severe injuries or risk of death!
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Switch off power supply to defective device!
Switch off power supply to the device immediately if the device malfunctions or is damaged! Control systems connected to the device may also be damaged! Return the defective device directly to WAGO.
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Do not plug in or disconnect the female connector while a load is applied!
Only plug in or disconnect the female connectors when the device is not live! Failure to observe this can result in damage to the contacts due to arcing!
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Plug the female connectors all the way into the male connectors!
Always plug the female connectors all the way in to the male connectors. This ensures proper contact at all times.
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Manual Version 1.1.0
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12 Important Notes EPSITRON® 787-1668 Electronic Circuit Breaker
Attach the free ends of the conductors using a strain relief device!
Provide appropriate strain relief means to attach and cap any free ends of the conductors. Female connectors can be pulled out of the male connectors by high vibration levels or shock impacts.
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Protect the components against materials having seeping and insulating properties!
The components are not resistant to materials having seeping and insulating properties such as: aerosols, silicones and triglycerides (found in some hand creams). If you cannot exclude that such materials will appear in the component environment, then install the components in an enclosure being resistant to the above-mentioned materials. Clean tools and materials are imperative for handling devices/modules.
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Cleaning only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths.
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Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in connection with contamination.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the devices involved.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that you may destroy by electrostatic discharge when you touch. Pay attention while handling the devices to good grounding of the environment (persons, job and packing).
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Manual Version 1.1.0
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EPSITRON® Device Description 13
Table 4: Fuse Protection of Output Channels
Variant
Fuse protection for each output channel (can be set)
787-1668
2 A, 3 A, 4 A, 6 A, 8 A, 10 A
787-1668/0106-0000
1 A, 2 A, 3 A, 4 A, 5 A, 6 A
787-1668/0006-1000
0,5 A, 1 A, 2 A, 3 A, 4 A, 6 A (with active current limitation)
787-1668 Electronic Circuit Breaker
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3 Device Description

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The 787-1668 electronic circuit breaker reliably protects up to 8 load circuits against short circuiting and overloading. The 24 VDC input voltage is distributed among 8 output channels, each of which can be provided with separate fuse protection.
The electronics can accommodate brief current peaks.
Pos: 18.2 /S erie 787 ( EPSITRON) /Geräteb eschreibung /Beschr eibung/Fu nktion/Fun ktion 787-1 668: Drehsc halter @ 12\ mod_1342432084601_21.docx @ 100304 @ @ 1
There are 8 rotary switches on the device which can be used to set the nominal current for each of the individual output channels.
Pos: 18.3 /S erie 787 ( EPSITRON) /Geräteb eschreibung /Beschr eibung/LED -Anzeige/L ED-Anzeig e 7 87- 16xx @ 12\mod_1342431879376_21.docx @ 100301 @ @ 1
The current status of the output channel is indicated by a multi-colored LED.
Pos: 18.4 /S erie 787 ( EPSITRON) /Geräteb eschreibung /Beschr eibung/Fu nktion/Fun ktion 787-1 6xx: Kurzschluss und Überlast @ 13\mod_1342432174185_21.docx @ 100307 @ @ 1
In the event of a short circuit or overloading, the individual output channel is de­energized after a defined trip time.
Pos: 18.5 /S erie 787 ( EPSITRON) /Geräteb eschreibung /Beschr eibung/An wendung/Hi nweise/Hi nweis: Th ermische E ntspannu ng abwart en 787-16xx @ 12\mod_1342431732847_21.docx @ 100298 @ @ 1
Wait for temperature to return to normal!
If an output channel has been de-activated due to short-circuiting or overloading, wait until the temperature returns to its normal range (cooling period) before re­activating the channel.
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The device contains control and signaling contacts, which can be used for reading out information relevant to operation. These contacts are also used to activate and de-activate specific output channels individually. This device is equipped with
one digital control input and
two digital signal outputs.
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Manual Version 1.1.0
Page 14
14 Device Description EPSITRON®
Table 5: Key for "Device view" figure
No.
Designation
Reference
1
Switch
"Device Description" > "Operating Elements" > "Buttons"
2
Rotary switch
"Device Description " > "Operat i n g Elements" > "Rotary Switches"
3
Cover, sealable *)
4
CAGE CLAMP® connections
"Function Description" >
"Signaling Output S3"
5
Marking field **)
6
CAGE CLAMP® connections
"Device Description" >
"Fuse-Protected Output Channels"
7
CAGE CLAMP® connections
(for internal supply only)
8
CAGE CLAMP® connections for 24 V input voltage
*) can also be marked using TOPJOB®S marker strips (Item No. 2009-110)
**) can be marked using TOPJOB®S marker strips (Item No. 2009-110) or
787-1668 Electronic Circuit Breaker
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3.1 View

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Figure 1: View of device
Control input S1 and Signaling outputs S2 and S3
for fuse-protected output channels
for 0 V reference potential
"Control Input S1"/ "Signaling Output S2"/
"Connections" >
"Device Descripti on " > "Connections" > "Power Supply"
WMB Multi marking system
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Manual Version 1.1.0
Page 15
EPSITRON® Device Description 15
Table 6: Power supply connections
Figure 2: 24 V input
No.
Designation
Function
1 + 24 V input voltage
2 + 24 V input voltage
Table 7: Power supply connections
Figure 3: 0 V input
No.
Designation
Function
1 - Reference potential 0 V
2 - Reference potential 0 V
787-1668 Electronic Circuit Breaker
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3.2 Connectors

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Do not plug in or disconnect the female connector while a load is applied!
Only plug in or disconnect the female connectors when the device is not live! Failure to observe this can result in damage to the contacts due to arcing!
Pos: 24.2 /Serie 787 (EPSITRON)/ Wichtige Erläuteru ngen/Sich erheits- und sonstige H inweise/ Achtung/ Achtung: F ederleist en bis zum Anschlag i n die Stif tleisten s tecken! @ 18\mod_1392902889021_21.docx @ 145944 @ @ 1
Plug the female connectors all the way into the male connectors!
Always plug the female connectors all the way in to the male connectors. This ensures proper contact at all times.
Pos: 24.3 /S erie 787 ( EPSITRON) /Wichtige Erläuteru ngen/Sich erheits- u nd sonstig e Hinweis e/Achtung/ Achtung: Fr eischwing ende Leit erenden durch eine g eeignet e Zugentlas tung abf angen! @ 1 8\mod_1392904262758_21.docx @ 146008 @ @ 1
Attach the free ends of the conductors using a strain relief device!
Provide appropriate strain relief means to attach and cap any free ends of the conductors. Female connectors can be pulled out of the male connectors by high vibration levels or shock impacts.
Pos: 24.4 /Dokumentation allgemein/Glieder ungselemente/------Leerzeile------ @ 3\mod_1224662755687_0.do cx @ 24460 @ @ 1
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3.2.1 Power supply

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Manual Version 1.1.0
Page 16
16 Device Description EPSITRON®
Table 8: Connections – Fuse-protected outputs
outputs Ch1 … Ch8
No.
Designation
Function
1 … 8
Ch1 … Ch8
Fuse-protected outputs
Table 9: Connections – Control and signaling contacts
signaling contacts
No.
Designation
Function
1
S1
Control Input S1
2
S2
Signal Output S2
3
S3
Signal Output S3
787-1668 Electronic Circuit Breaker
Total current exceeds 40 A!
Distribute the current to input terminals "IN1" and "IN2" when the total current should exceed 40°A, as otherwise the plug-in connectors will become overheated and can be damaged or destroyed.
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3.2.2 Fuse-Protected Outputs

Figure 4: Fuse-protected
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3.2.3 Control and Signaling Cont a c t s

Ch1 … Ch8
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Manual Version 1.1.0
Figure 5: Control and
Page 17
EPSITRON® Device Description 17
Table 10: Legend for "Indicato rs" figure
LED
Button color
Explanation
Green
Output channel activated
Red
Output channel deactivated
Red, flashing
Wait for temperature to
period)
787-1668 Electronic Circuit Breaker
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3.3 Display Elements

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A multi-colored LED, integrated in a button, is assigned to each output channel. This LED indicates the current operating status of the output channel.
Figure 6: Indicato rs
1 … 8
Further signaling possible!
Other statuses can also be indicated if an error occurs. For information about this, refer to the "Operating Statuses, Signaling, Reactions" table given in this manual.
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return to normal (cooling
Manual Version 1.1.0
Page 18
18 Device Description EPSITRON® 787-1668 Electronic Circuit Breaker
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3.4 Operating Elements

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3.4.1 Buttons

A button is assigned to each output channel. Depending on the operating mode the button can have two different functions:
During operation, the channel can be activated and de-activated.
If an error is present, the channel can be reset.
Figure 7: Buttons
Manual Version 1.1.0
Page 19
EPSITRON® Device Description 19
Table 11: Rotary Switch Settings
Variant
Setting
787-1668
2 A
3 A
4 A
6 A
8 A
10 A
787-1668/0106-0000
1 A
2 A
3 A
4 A
5 A
6 A
787-1668/0006-1000
0.5 A
1 A
2 A
3 A
4 A
6 A
787-1668 Electronic Circuit Breaker

3.4.2 Rotary Switch

A rotary switch, which can be used to set the output currents for the individual outputs, is assigned to each output channel. The following settings are possible:
Figure 8: Rotary Switch
Observe trip curve!
Observe the trip curve given in the Section "Function Description" when setting the individual output channels.
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Manual Version 1.1.0
Page 20
20 Device Description EPSITRON®
Table 12: Device data
Width
42 mm
Height
127 mm
Depth (from upper edge of DIN 35 rail)
142.5 mm
Weight
440 g
787-1668 Electronic Circuit Breaker
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3.5 Technical Data

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3.5.1 Device Data

Manual Version 1.1.0
Page 21
EPSITRON® Device Description 21
Table 13: Technical data - "Input"
Nominal input voltage
24 VDC
Input voltage range
18 ... 30 VDC
Maximum residual ripple/ ripple for the input voltage
3 % with resistive load
Required input voltage at which the
threshold)
20 V
Input voltage at which the output
threshold)
18 V
Maximum continuous current for the
787-1668/0006-1000:
48 A
Maximum continuous current per I/O module pole
40 A
Overvoltage protection
Suppressor diodes (33 V)
Zero-signal current for open-circuit
787-1668/0006-1000:
48 mA
Power dissipation for open-circuit
787-1668/0006-1000:
1.15 W
Input modules
WAGO-MULTI CONNECTION
ferrule)
787-1668 Electronic Circuit Breaker

3.5.2 Technical Data for "Input"

output channels are activated (activation
channels are de-activated (trip
device
operation at 24 V
operation at 24 V
787-1668:
787-1668/0106-0000,
787-1668,
787-1668/0106-0000:
787-1668,
787-1668/0106-0000:
70 A
55 mA
1.32 W
Manual Version 1.1.0
SYSTEM (MCS), 721 Series Connection: 0.08 mm² … 2.5 mm² (maximum 1.5 mm² with insulated ferrule)
WAGO-MULTI CONNECTION SYSTEM (MCS), 831 Series Connection: 0.5 mm² … 10 mm² (maximum 6 mm² with insulated
Page 22
22 Device Description EPSITRON®
Table 14: Technical data - "Output"
Nominal output voltage
8 x 24 VDC
Output nominal current (adjustable)
787-1668/0006-1000:
0.5 A, 1 A, 2 A, 3 A, 4 A, 6 A
Voltage drop between input and output
787-1668/0006-1000:
155 mV with maximum output current
Device initialization time
250 ms
Waiting period after an output channel
787-1668/0006-1000:
500 ms (short circuit), 10 s (overload)
Total power dissipation for output
787-1668/0006-1000:
8.6 W with maximum output current
Efficiency
99 %
Maximum load capacity per output
787-1668/0006-1000:
greater than 65 … 620 mF
Integrated fusing per output channel
15 A, slow
ON delay
Based on load: minimum 50 ms, maximum 5 s
Recovery stability
maximum 35 V
Parallel connection of output channels
prohibited
Series connection of output channels
prohibited
Output terminals
WAGO-MULTI CONNECTION
ferrule)
787-1668 Electronic Circuit Breaker

3.5.3 Technical Data for "Output"

787-1668:
787-1668/0106-0000:
787-1668:
787-1668/0106-0000:
has been de-activated (cooling time)
787-1668,
787-1668/0106-0000:
current 8 x 10 A
787-1668:
787-1668/0106-0000:
2 A, 3 A, 4 A, 6 A, 8 A, 10 A 1 A, 2 A, 3 A, 4 A, 5 A, 6 A
200 mV with maximum output current 120 mV with maximum output current
500 ms (short circuit), 20 s (overload)
20 W with maximum output current
8.0 W with maximum output current
channel
Manual Version 1.1.0
787-1668/0106-0000:
787-1668,
greater than 50 … 500 mF
SYSTEM (MCS), 721 Series Connection: 0.08 mm² … 2.5 mm² (maximum 1.5 mm² with insulated
Page 23
EPSITRON® Device Description 23
Table 15: Technical data - "Ambient condition s"
Ambient temperature range
-25 °C … +70 °C
Derating
787-1668/0006-1000:
no derating
Requisite minimum spacing (top/bottom)
40 mm
Requisite minimum spacing (lateral)
0 mm
Table 16: Technical data - "Signaling"
LED
green/red/orange (per output channel)
Control Input S1
non electrically isolated 24 VDC input
(low level): minimum 200 ms
Signal Output S2
24 VDC, active high, short-circuit proof
25 mA
Signal Output S3
24 VDC, active high, short-circuit proof
25 mA
Control and Signaling Terminals
WAGO-MULTI CONNECTION
ferrule)
787-1668 Electronic Circuit Breaker

3.5.4 Technical Data for "Ambient condi t ions "

787-1668:
787-1668/0106-0000,

3.5.5 Technical Data for "Signali ng"

Maximum 10 A per output channel Total output current (all output channels) 50 A ≥ 60 °C, 40 A = 70 °C.
(relative to the module 0 V input) Voltage level "active high": minimum 15 V, maximum 30 V Voltage level "active low": minimum 0 V, maximum 5 V Jitter for pulse pattern: ±5 % or ±5 ms; with the higher value applying. Waiting period after pulse sequence
(S1, S2, S3)
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Manual Version 1.1.0
maximum current carrying capacity:
maximum current carrying capacity:
SYSTEM (MCS), 721 Series Connection: 0.08 mm² … 2.5 mm² (maximum 1.5 mm² with insulated
Page 24
24 Device Description EPSITRON®
Conformity Marking
Conformity Marking
787-1668 Electronic Circuit Breaker
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3.6 Approvals

Pos: 36.1 /Seri e 78 7 (E PSITRON)/ Gerätebesc hreibung /Z ulassung e n/Z ulassung e n El e ktr. Schutz sc halter 787- xxxx Allgem ei n , St andardver s . un d s p ez i f . Var i a nt e - Einl. @ 13\mod_1347451782755_21.docx @ 102663 @ @ 1
The following approvals have been granted for the standard version of the electronic circuit breaker 787-1668 and version 787-1668/0106-0000:
Pos: 36.2 /Al le Seri en (Allgemei ne Modul e)/Zulassu ngen/Stan dardzulas sungen/C E (Konformi tätskennz eichnung) @ 3\mod_1224494777421_21.docx @ 24 276 @ @ 1
Pos: 36.3 /Al le Seri en (Allgemei ne Modul e)/Zulassu ngen/Stan dardzulas sungen/cU Lus (UL508) @ 3\mod_1224055013140_0.docx @ 24020 @ @ 1
Pos: 36.4 /Al le Seri en (Allgemei ne Modul e)/Zulassu ngen/Stan dardzulas sungen/U L2367 @ 18\ mod_139141997931 8_0.docx @ 144214 @ @ 1
Pos: 36.5 /Al le Seri en (Allgemei ne Modul e)/Zulassu ngen/Schi ffszulass ungen/GL ( Germanisc her Lloyd) Cat. C ( EMC 2) @ 18\mod_1392645436824_0.docx @ 145658 @ @ 1
Pos: 36.6 /Dokumentation allgemein/Glieder ungselemente/------Leerzeile------ @ 3\mod_1224662755687_0.do cx @ 24460 @ @ 1
Pos: 36.7 /Seri e 78 7 (E PSITRON)/ Gerätebesc hreibung /Z ulassung e n/Z ulassung e n El e ktr. Schutz sc halter 787- xxxx Allgemein, spezif. Variante - Ei nl. @ 18\mod_1391088086008_21.docx @ 144056 @ @ 1
The following approvals have been granted for the version 787-1668/0006-1000 of the electronic circuit breaker 787-1668:
Pos: 36.8 /Al le Seri en (Allgemei ne Modul e)/Zulassu ngen/Stan dardzulas sungen/C E (Konformi tätskennz eichnung) @ 3\mod_1224494777421_21.doc x @ 24276 @ @ 1
Pos: 36.9 /Al le Seri en (Allgemei ne Modul e)/Zulassu ngen/Schi ffszulass ungen/GL ( Germanisc her Lloyd) Cat. C ( EMC 2) @ 1 8\mod_1392645436824_0.docx @ 145658 @ @ 1
Pos: 36.10 /D okument ation allge mein/Gli ederungsel emente/------Leer zeile------ @ 3\mod_1224662755687_0.docx @ 24460 @ @ 1
Pos: 36.11 /Ser i e 7 87 ( E P SIT R ON)/Gerä t e b es c hreibung/ Zul assungen /Zul. in Vorb . E le ktr. Schutz sc h al t er 787-xxxx Allgem ein, spezif. Variante - Einl. @ 18\mod_1391088393401_21.docx @ 144 064 @ @ 1
The following approvals are pending for the version 787-1668/0006-1000 of the electronic circuit breaker 787-1668:
Pos: 36.12 / Alle Seri en (Allgem eine Modul e)/Zulass ungen/Sta ndardzulas sungen/cU Lus (UL50 8) @ 3\mod_1224055013140_0.docx @ 24020 @ @ 1
Pos: 36.13 / Alle Seri en (Allgem eine Modul e)/Zulass ungen/Sta ndardzulas sungen/U L2367 @ 18 \mod_1391419979318_0.docx @ 144214 @ @ 1
CULUS
UL508
UR UL2367
GL (Germanischer Lloyd) Cat. C (EMC 2)
GL (Germanischer Lloyd) Cat. C (EMC 2)
CULUS
UL508
UR UL2367
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Manual Version 1.1.0
Page 25
EPSITRON® Device Description 25
Information technology equipment Safety Part 1: General requirements
DIN EN 60950-1:2006 + A11:2009 + A1:2010 + A12:2012
Electromagnetic compatibility (EMC) Part 6 Immunity for industrial environments
DIN EN 61000-6-2:2005
Electromagnetic compatibility (EMC) Part 6 Emission standard for residential, commercial and light environments
DIN EN 61000-6-3:2007 + A1:2011
787-1668 Electronic Circuit Breaker
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3.7 Standards and Guidelines

Pos: 39.1 /S erie 787 ( EPSITRON) /Geräteb eschreibung /Normen und Richtli nien/Nor men und Ric htlinie n Elektroni scher Sch utzschalter 78 7-xxxx, ohne Variant enangabe - Einleitu ng @ 13\mod_1347452665951_21.docx @ 102670 @ @ 1
The 787-1668 electronic circuit breaker is in compliance with the following standards and guidelines:
Pos: 39.2 /Al le Seri en (Allgemei ne Modul e)/Normen und Richtli nien/St andardnor men/EG-Nied erspannu ngsrichtli nie 2006/ 9 5/EG-Nied erspannu ngsrichtli nie 2006/ 9 5/ EG @ 7 \mod_1274262383272_21.docx @ 56632 @ @ 1
EC Low Voltage directive (LVD) 2006/95/EC
Pos: 39.3 /All e Serien ( Allgemei ne Module)/ Normen un d Richtli nien/EMV-N ormen - St andard/EG- EMV-Richtlini e 2004/10 8/ E G-EM V-Richtlinie 2004/108/EG @ 7\mod_1274262373820_21.docx @ 56628 @ @ 1
EC EMC Directive 2004/108/EC
Pos: 39.4 /Al le Seri en (Allgemei ne Modul e)/Normen un d Ri c htlinien/ Sicherheit s normen/ Si ch er heit: DIN EN 60 9 50-1:2006 + A11:2009 + A1:2010 + A12: 2012 (Ergänzung mit "und") @ 18\mod_1391077570696_21.docx @ 143968 @ @ 1
Pos: 39.5 /Al le Seri en (Allgemei ne Modul e)/Normen und Richtli nien/Sic herheitsn ormen/Sic herheit: D IN EN 610 00-6-2:2005 @ 18 \ mod_1391172357008_21.docx @ 144102 @ @ 1
-2: Generic standards –
Pos: 39.6 /Al le Seri en (Allgemei ne Modul e)/Normen und Richtli nien/Sic herheitsn ormen/Sic herheit: D IN EN 610 00-6-3:2007 + A1:2011 (Ergän zung mit "und") @ 18\mod_1391173469051_21.docx @ 144166 @ @ 1
-3: Generic standards –
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-industrial
Manual Version 1.1.0
Page 26
26 Mounting EPSITRON® 787-1668 Electronic Circuit Breaker
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4 Mounting

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4.1 Mounting

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The device is designed for mounting on a DIN 35 rail.

4.2 Mounting the Device on the DIN 35 Rail

Figure 9: Mounting the device on t he DIN 35 rail
1. Tilt the device slightly.
2. Place the device with its DIN rail guide on the top edge of the DIN rail.
3. Slide the device all the way down.
Figure 10: Mo unt ing the device on the DI N 35 rail
4. Press it down against the bottom fastener until you hear it lock into place.
5. Lightly shake the device to ensure that it is correctly locked into place.
Manual Version 1.1.0
Page 27
EPSITRON® Mounting 27 787-1668 Electronic Circuit Breaker

4.3 Removing the Device from the DIN 35 Rail

Figure 11: Removing the device from the DIN 35 rail
1. Use a screwdriver to press down on the locking tab.
Figure 12: Removing the device from the DIN 35 rail
2. Pull the device out at the bottom edge of the DIN 35 rail.
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28 Connect Devices EPSITRON® 787-1668 Electronic Circuit Breaker
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5 Connect Devices

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5.1 Connection Example

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Figure 13: Conne ction exa mple
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EPSITRON® Function Description 29 787-1668 Electronic Circuit Breaker
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6 Function Description

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6.1 Undervoltage and Overvoltage Detection

This device operates in a voltage range between 18 … 30 VDC.
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6.2 Trip Curves

6.2.1 Trip Curve for the 10 A Circuit Breaker 787-1668

Figure 14: Trip Curve for the 10 A Circuit Breaker 787-1668
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30 Function Description EPSITRON® 787-1668 Electronic Circuit Breaker

6.2.2 Trip Curve for the 6 A Circuit Breaker 787-1668/0106-0000

Figure 15: Trip Curve for the 6 A Circuit Breaker 787-1668/0106-0000

6.2.3 Trip Curve for the 6 A Circuit Break er w it h Active Current Limitation 787-1668/0006-1000

Figure 16: Trip Curve for the 6 A Circuit Breaker with Active Current Li mitation 787-1668/0006-1000
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EPSITRON® Function Description 31
Shutdown takes place
after 5 seconds,
with an over-current greater than
within 50 milliseconds … 5 seconds,
with an over-current between
(Threshold 1)
(Threshold 2)
(Threshold 3)
0.5 A
0.75 A
1.00 A
1.20 A
1 A
1.20 A
1.50 A
1.70 A
2 A
2.20 A
3.00 A
3.40 A
3 A
3.30 A
4.50 A
5.10 A
4 A
4.40 A
6.00 A
6.80 A
6 A
6.60 A
8.00 A
10.2 A
787-1668 Electronic Circuit Breaker
6.2.3.1 Response of the Electronic Circuit Breaker with Active Current Limitation
Nominal
current
The function is activated when
an over-current measured at an output is greater than the corresponding
threshold for the set nominal current (Threshold 1).
the measured over-current is present for more than 0.1 ms. The activated circuit breaker can respond in one of three ways:
1. An over-current is present that is greater than Threshold 3
2. An over-current is present that is greater than Threshold 1,
but less than Threshold 2
3. An over-current is present that is greater than the nominal current, but less
than Threshold 1
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32 Function Description EPSITRON® 787-1668 Electronic Circuit Breaker
6.2.3.1.1 Response 1: Over-current present that is greater than Threshold 3
If an over-current is present that is greater than Threshold 3, the current will be limited to a value situated between Threshold 2 and Threshold 3. This limitation is effective for at least 50 ms and functions as a variable series resistor. The output voltage is less than the input voltage.
If the over-current does not decrease, the output concerned will be deactivated within a period of 50 ms … 5 s.
6.2.3.1.2 Response 2: Over-current present that is greater than Threshold 1, but less than Threshold 2
If an over-current is present that is greater than Threshold 1, but less than Threshold 2, the output will be deactivated after 5 s.
6.2.3.1.3 Response 3: Over-current present that is greater than the nominal current, but less than Threshold 1
If an over-current is present that is greater than the nominal current, but less than Threshold 1, the output is not deactivated. This over-current is report, however.
6.2.3.2 Selectiv e immediat e d eact ivation
If the output voltage from the power supply unit drops below 20 V, all outputs with current greater than the set nominal current are deactivated within 16 ms.
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EPSITRON® Function Description 33
Table 17: Standard reference values for 787-1668 and 787-1668/0106-0000
Line lengths
lines
Making capacity
0.75 mm2 *
Making capacity
1.5 mm2 *
Making capacity
2.5 mm2 *
0
48,000
48,000
48,000
2.5
61,500
70,000
63,300
5.0
83,300
50,000
73,300
10.0
130,000
53,300
73,300
20.0
> 620,000
81,300
63,300
40.0
> 620,000
222,800
91,500
* Capacities determined with a base load of 10 A/6 A at the output channel.
Table 18: Standard reference values for 787-1668/0006-1000
Line lengths
lines
Making capacity
0.75 mm2 *
Making capacity
1.5 mm2 *
Making capacity
2.5 mm2 *
0
74,300
64,800
64,800
2.5
72,000
69,300
67,800
5.0
78,000
78,300
69,300
10.0
96,800
86,800
71,100
20.0
145,200
102,500
86,800
40.0
> 620,000
152,500
107,800
* Capacities determined with a base load of 6 A at the output channel.
787-1668 Electronic Circuit Breaker
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6.3 Activating Capacitive Loads

High capacitive loads can be applied using the electronic circuit breaker. The power supply unit providing power to the device must be capable of supplying a voltage of at least 18 VDC, even at the maximum required current. The required current can be set using the rotary switch.
The tables below gives some standard reference values determined in experiments with 24 VDC input voltage:

6.3.1 Reference Values for 787-1668 and 787-1668/0106-0000

(m) for feed and return
(µF) with a wire cross section of
(µF) with a wire cross section of

6.3.2 Reference Values for 787-1668/0006-1000

(m) for feed and return
(µF) with a wire cross section of
(µF) with a wire cross section of
(µF) with a wire cross section of
(µF) with a wire cross section of
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34 Function Description EPSITRON®
Table 19: Operating statuses, signaling, rea c tions
Status
Operating status
Channel
LED
Signal output S3 (common signal)
Button is
to …
Control input S1
0
Device initialization. 1
off
off
0 V - -
1
Output activated, function OK.
on
Green
24 V
Status 3
Status 3 (via bit pattern)
2
Output curr ent
nominal current. 2
on
Green
24 V
Status 3
Status 3
3
Output de-
control input S1. 3
off
Red
24 V
Status 1
Status 1
4
Output de-
period is active. 4
off
Red
0 V - -
5
Output de-
completed. 5
off
Orange
0 V
Status 3
Status 1
6
Device error:
detected.
off
Red
rapid
0 V
Status 6
-
1
The outputs are re-activated based on the load applied as soon as device initialization is concluded.
2
The output i s de-activated automatically in accordance with the given trip curve. The device then switches to Status 4.
3
The status i s saved when the device i s switched off.
4
After a defined waiting period ( c ooling time), the output switches to Status 5. The
elements a gainst any ove rloading.
5
The output can be re-activated as follows:
The device then switches to Status 1.
787-1668 Electronic Circuit Breaker

6.4 Operating Statuses, Signaling, Reactions

greater than
activated manually, or by
activated due to excessive current. Cooling (waiting)
activated due to excessive current. Cooling (waiting) period is
flashing
flashing
flashing
pressed
Transition
 Transition to …
(via bit pattern)
(via bit pattern)
(using pulse longer than 0.5 s)
Defective fuse
flashing,
remaining time of the waiting period is saved when the device is switched off. This time must first elapse when the device is s witched on again. This feature protects the switching
• by pressing the associated button twice, or
• by applying a pulse at control input S1.
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EPSITRON® Function Description 35 787-1668 Electronic Circuit Breaker
Abbildung 17: Operating Statuses, Signaling, Reactions
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36 Function Description EPSITRON® 787-1668 Electronic Circuit Breaker
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6.5 ON Delay for Specific Channels

The outputs are activated in a staggered manner in the order of their channel numbers as soon as a minimum input voltage is present. Outputs which have been de-activated manually, or by a reset signal, are skipped in this process.
The time at which the next output in the sequence is activated is based on the following conditions:
At least 50 ms must elapse after activation of the previous output.
The output current of the previously activated output must lie below the
nominal value set for the output.
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EPSITRON® Function Description 37 787-1668 Electronic Circuit Breaker
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6.6 Control Input S1

A signal between S1 and 0 V has the effect that
all channels previously de-activated due to overloading can now be re-
activated.
specific channels can be activated or de-activated.

6.6.1 Re-activating Tripped Channels

Apply a signal for at least 0.5 seconds. All channels previously de-activated due to overloading are then re-activated in sequential order, based on the load applied.
Figure 18: Example of re -activation via control input S1, or signal output S3.
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38 Function Description EPSITRON®
Table 20: Bit Allocation for Control Input S1
Bit
Output channel
Byte
Function
1
START bit, value = "0"
2
Channel 8
3
Channel 7
4
Channel 6
5
Channel 5
6
Channel 4
7
Channel 3
8
Channel 2
9
Channel 1
10 Command
status"
"1" = The required switching statuses of the
output channels (Byte 1) are ignored.
11
Command
length"
"1" = The extended 89-bit protocol is being
"0" = The short 17-bit protocol is being used.
787-1668 Electronic Circuit Breaker

6.6.2 Specific Activation and De -ac t ivation of Non-Tripped Output Channels

A coded pulse pattern must be present to activate and de-activate specific output channels. The encoded pulse pattern can consist of
17 bits or
89 bits (with Firmware 2.0 and higher), which must be transmitted as "Manchester code" (based on IEEE 802.3). Here, a
falling clock pulse denotes a logical zero ("0"), and a rising clock pulse a logical one ("1").
The first bit to be transmitted has the value "0" and serves as the start bit, after which either 16-bit or 88-bit user data is transmitted.
No separate pulse signal is applied; the electronic circuit breaker obtains the pulse signal from the pulse pattern that is received. The circuit breaker is then synchronized automatically and transmits the current status back via signal output S2.
The table below provides an overview of the functions for the individual data bits:
Required switching statuses of output channels "1" = The corresponding output channel is
Byte 1
activated. "0" = The corresponding output channel is deactivated.
bit "switching
output channels (Byte 1) are accepted. "0" = The required switching statuses of the
Byte 2
bit "protocol
used; the circuit breaker is transferring additional user data.*
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EPSITRON® Function Description 39
12
Command
"1" = The momentary input voltage and the
transferred.**
13
14 15 16 17 18 … 25
Byte 3
26 … 33
Channel 1
Byte 4
34 … 41
Channel 2
Byte 5
42 … 49
Channel 3
Byte 6
50 … 57
Channel 4
Byte 7
58 … 65
Channel 5
Byte 8
66 … 73
Channel 6
Byte 9
74 … 81
Channel 7
Byte 10
82 … 89
Channel 8
Byte 11
18 or
STOP bit (1.5 pulse cycles)
For 89-bit protocol: Bit 90
* This function is supports starting with Firmware 2.10 for the 787-1668 and
787-1668 Electronic Circuit Breaker
bit "current value"
nominal currents set at the current selection switch are being transferred.* "0" = The momentary input voltage and the momentary output currents are being
Pulse signal for signal output S2, value = "0"
Pulse signal for signal output S2, value = "0"
90
787-1668/0106-0000 and with Firmware 2.00 for the 787-1668/0006-1000.
** This function is supported starting with Firmware 2.10 for the 787-1668/0006-1000.
For 17-bit protocol: Bit 18
Depending on the valence of bit 12 (byte 2), either the set nominal currents or the momentary output currents are transferred in addition to the momentary input voltage (see Table 22).
Electronic circuit breakers without active current limitation supply only the momentary input voltage and the set nominal currents. Output currents are not transferred.
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40 Function Description EPSITRON® 787-1668 Electronic Circuit Breaker
Changing of the signal voltage from 15 V … 30 VDC to 0 V … 5 VDC (falling clock pulse) corresponds to a logical zero ("0").
Changing of the signal voltage from 0 V … 5 VDC to 15 V … 30 VDC (rising clock pulse) corresponds to a logical one ("1").
The minimum pulse period is 70 ms, the maximum 200 ms. A jitter of ±5 % or ±5 ms is acceptable, with the higher value applying. STOP Bit: The STOP bit uses 1.5 pulse cycles. During this time, the PLC may not
transmit any further bit. Once the pulse pattern has been transmitted, S1 and S2 are returned to Low. A
new pulse pattern cannot be transmitted until after a period of 200 ms. The coded pulse pattern must be generated in the PLC via an XOR link from an
auxiliary clock pulse and the data bits. This is illustrated by the examples in the figures below:
Figure 19: Standard 17-bit protocol
Figure 20: Extended 89-bit protocol
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EPSITRON® Function Description 41
Table 21: Key for the "Standard 17-bit protocol" and "Extended 89-bit protocol" figures
Description
Description
tZ
Cycle duration: 70 ms … 200 ms
GH
Generated auxiliary clock pulse in the PLC
DB
Data bits from PLC to device
S3
PLC output (control input S1 of the circuit breaker)
clock pulse
S2
PLC input SPS (signal output S2 of the circuit breaker) Data bits valid at the falling clock pulse
Ch1 … Ch8
Output channel 1 … Output channel 8
787-1668 Electronic Circuit Breaker
created from an XOR link between data bits and an auxiliary
Function Blocks for PLC
Upon request, WAGO can provide a library with CoDeSys function blocks for your PLC. Simply contact our Support unit.
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6.7 Signal Output S2

The status of the 8 output channels can be queried at signal output S2. This output channel is short-circuit proof and has a common potential with the power supply ground.
Use signal output S2 with a PLC!
Connect the supply ground of the electronic circuit breaker with the ground of the PLC when you use signal output S2 with a PLC!
When a coded sampled signal is transmitted via control input S1, the circuit breaker is synchronized automatically. The current status of the output channels is then transmitted via signal output S2.
The table below provides an overview of the 17 data bits at signal output S2. A distinction is drawn here between the status "on/off" and the error status "tripped/overcurrent".
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EPSITRON® Function Description 43
Table 22: Bit allocation for s ignal outp ut S2
Bit
Output channel
Byte
Function
1
START bit, value = "0"
2
Channel 8
Switching status
been deactivated due to over-current.
3
Channel 7
4
Channel 6
5
Channel 5
6
Channel 4
7
Channel 3
8
Channel 2
9
Channel 1
10
Channel 8
11
Channel 7
12
Channel 6
13
Channel 5
14
Channel 4
15
Channel 3
16
Channel 2
17
Channel 1
18 … 25
Byte 3
Current input voltage ((value transmitted)/16) + 16 V
26 … 33
Channel 1
Byte 4
Current *) Output channel 1
34 … 41
Channel 2
Byte 5
Current *) Output channel 2
42 … 49
Channel 3
Byte 6
Current *) Output channel 3
50 … 57
Channel 4
Byte 7
Current *) Output channel 4
58 … 65
Channel 5
Byte 8
Current *) Output channel 5
66 … 73
Channel 6
Byte 9
Current *) Output channel 6
74 … 81
Channel 7
Byte 10
Current *) Output channel 7
82 … 89
Channel 8
Byte 11
Current *) Output channel 8
18 or
STOP bit (1.5 pulse cycles)
For 89-bit protocol: Bit 90
*) (value transmitted)/16 A
787-1668 Electronic Circuit Breaker
"1" = The corresponding output channel is activated. "0" = The corresponding output channel is deactivated.
Byte 1
Error status "1" = The corresponding output channel is still activated, but with over-current (output current < nominal current, longer than 1 s). "0" = The corresponding output channel has
Byte 2
90
"1" = Error status indicated in Byte 1. "0" = Switching status indicated in Byte 1
For 17-bit protocol: Bit 18
Depending on the valence of bit 12 (byte 2), either the set nominal currents or the momentary output currents are transferred in addition to the momentary input voltage (see Table 20).
Electronic circuit breakers without active current limitation supply only the momentary input voltage and the set nominal currents. Output currents are not transferred.
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6.8 Functioning of Communication between Control Input S1 and Signal Output S2

The 787-1668 electronic circuit breaker can be remotely controlled via control input S1 when it is linked to a higher-order control system. The operating statuses can also be read out at the same time via signal output S2.
Figure 21: Example of a pulse pattern at control input S1 an d signal output S2.
1. The PLC transmits a coded pulse pattern to control input S1. The coding is
given in the table "Bit allocation for control input S1". In this case, Bit 10 determines whether output channels are to actually be activated or de­activated.
2. The circuit breaker synchronizes itself automatically. The current status of
all output channels is transmitted back simultaneously via signal output S2. The transmitted data is not sent as Manchester code, but as binary encoded.
3. The PLC should be programmed such that it applies the current status each
time shortly after any edge slope change to avoid any erroneous signaling or delays.
4. If there is an overload (over-current) at an output, the circuit breaker will
generate a cyclic pulse at signal output S2. This pulse consists of a 500ms high signal that is transmitted every three seconds. This pulse continues to be transmitted until the PLC queries the current status.
Figure 22: Cyclic over-current pul s e.
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EPSITRON® Function Description 45 787-1668 Electronic Circuit Breaker
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6.9 Signal Output S3

A group signal can be queried at signal output S3 to determine the status of the 8 channels. In contrast to signal output S2, output S3 delivers a 24 VDC voltage if no channel has been tripped. This voltage drops to 0 V as soon as at least one channel has been tripped.
This output is short-circuit proof and can withstand a maximum load of 20 mA. It also has a common potential with the power supply ground.
=== Ende der Liste für Textmar ke Inhalt_ mitte ===
Protect the signal output against voltage peaks!
Voltage peaks can occur at signal output S3 when a relay connected to the unit is de-activated. This can damage or destroy the signal output. We recommend installing a recovery diode in parallel to the relay to prevent this.
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46 List of Figures EPSITRON® 787-1668 Electronic Circuit Breaker
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List of Figures

Figure 1: View of device ....................................................................................... 14
Figure 2: 24 V input .............................................................................................. 15
Figure 3: 0 V input ................................................................................................ 15
Figure 4: Fuse-protected outputs Ch1 … Ch8 ....................................................... 16
Figure 5: Control and signaling contacts ............................................................... 16
Figure 6: Indicators ............................................................................................... 17
Figure 7: Buttons ................................................................................................... 18
Figure 8: Rotary Switch ........................................................................................ 19
Figure 9: Mounting the device on the DIN 35 rail ................................................ 26
Figure 10: Mounting the device on the DIN 35 rail .............................................. 26
Figure 11: Removing the device from the DIN 35 rail ......................................... 27
Figure 12: Removing the device from the DIN 35 rail ......................................... 27
Figure 13: Connection example ............................................................................ 28
Figure 14: Trip Curve for the 10 A Circuit Breaker 787-1668 ............................. 29
Figure 15: Trip Curve for the 6 A Circuit Breaker 787-1668/0106-0000 ............. 30
Figure 16: Trip Curve for the 6 A Circuit Breaker with Active Current Limitation
787-1668/0006-1000 .................................................................................... 30
Abbildung 17: Operating Statuses, Signaling, Reactions ...................................... 35
Figure 18: Example of re-activation via control input S1, or signal output S3. .... 37
Figure 19: Standard 17-bit protocol ...................................................................... 40
Figure 20: Extended 89-bit protocol ..................................................................... 40
Figure 21: Example of a pulse pattern at control input S1 and signal output S2. . 44
Figure 22: Cyclic over-current pulse. .................................................................... 44
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EPSITRON® List of Tables 47 787-1668 Electronic Circuit Breaker
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List of Tables

Table 1: Versions ..................................................................................................... 5
Table 2: Number notation ........................................................................................ 8
Table 3: Font conventions ....................................................................................... 8
Table 4: Fuse Protection of Output Channels ....................................................... 13
Table 5: Key for "Device view" figure.................................................................. 14
Table 6: Power supply connections ....................................................................... 15
Table 7: Power supply connections ....................................................................... 15
Table 8: Connections – Fuse-protected outputs .................................................... 16
Table 9: Connections – Control and signaling contacts ........................................ 16
Table 10: Legend for "Indicators" figure .............................................................. 17
Table 11: Rotary Switch Settings .......................................................................... 19
Table 12: Device data ............................................................................................ 20
Table 13: Technical data - "Input" ........................................................................ 21
Table 14: Technical data - "Output" ...................................................................... 22
Table 15: Technical data - "Ambient conditions" ................................................. 23
Table 16: Technical data - "Signaling" ................................................................. 23
Table 17: Standard reference values for 787-1668 and 787-1668/0106-0000 ...... 33
Table 18: Standard reference values for 787-1668/0006-1000 ............................. 33
Table 19: Operating statuses, signaling, reactions ................................................ 34
Table 20: Bit Allocation for Control Input S1 ...................................................... 38
Table 21: Key for the "Standard 17-bit protocol" and "Extended 89-bit protocol"
figures .......................................................................................................... 41
Table 22: Bit allocation for signal output S2 ........................................................ 43
=== Ende der Liste für Textmar ke Verzeich nis_hinte n ===
Manual Version 1.1.0
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WAGO Kontakttechnik GmbH & Co. KG
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