Wago 787-1675 Users Manual

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Manual

EPSITRON®

Mode Power Supply with Integrated

Switched-

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UPS Charger and Controller

787-1675

Version 1.0.0

2 EPSITRON®
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

© 2013 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27
D-32423 Minden

Phone: [phone] – 0
Fax: [phone] – 1 69

E-Mail: [e-mail]

Web: http://www.wago.com

=== Ende der Li st e für Te xtm arke Ei nba nd_ vorn e ===

Technical Support

Phone: [phone] – 5 55
Fax: [phone] – 85 55

E-Mail: [e-mail]

Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.

E-Mail: [e-mail]

We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.

Manual
Version 1.0.0

EPSITRON® Table of Contents 3
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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Table of Contents

1 Notes about this Documentation ................................................................. 5

1.1 Copyright ................................................................................................... 5

1.2 Symbols ..................................................................................................... 6

1.3 Number Notation ....................................................................................... 8

1.4 Font Conventions ...................................................................................... 8

2 Important Notes ........................................................................................... 9

2.1 Legal Bases ............................................................................................... 9

2.1.1 Subject to Changes ............................................................................... 9

2.1.2 Personnel Qualifications ....................................................................... 9

2.1.3 Use of the 787 Series in Compliance with Underlying Provisions ...... 9

2.1.4 Technical Condition of Specified Devices ......................................... 10

2.2 Safety Advice (Precautions) .................................................................... 11

3 Device Description ..................................................................................... 13

3.1 View ........................................................................................................ 14

3.2 Connectors ............................................................................................... 15

3.2.1 Supply ................................................................................................. 15

3.2.2 Load .................................................................................................... 15

3.2.3 Battery, Control and Signaling Contacts ............................................ 16

3.2.4 RS-232 Interface ................................................................................. 16

3.3 Display Elements .................................................................................... 17

3.4 Operating Elements ................................................................................. 18

3.4.1 Rotary Switch for Output Voltage ...................................................... 18

3.4.2 Rotary Switch for Timed Buffer Mode .............................................. 18

3.5 Technical Data ........................................................................................ 19

3.5.1 Device Data ........................................................................................ 19

3.5.2 Technical Data "Input" ....................................................................... 19

3.5.3 Technical Data "Output" .................................................................... 20

3.5.3.1 Technical Data for the Output during Operation with Mains System20

3.5.3.2 Technical Data for the Output during Battery Mode ..................... 20

3.5.4 Technical Data "Signaling" ................................................................ 22

3.5.5 Technical Data "Interface" ................................................................. 22

3.5.6 Technical Data "Ambient Conditions" ............................................... 23

3.5.7 Miscellaneous Data ............................................................................ 23

3.6 Approvals ................................................................................................ 24

3.7 Standards and Guidelines ........................................................................ 25

4 Mounting ..................................................................................................... 26

4.1 Mounting the EPSITRON® Device on the DIN 35 Rail .......................... 26

4.2 Removing the EPSITRON® Device from the DIN 35 Rail ..................... 26

5 Connect Devices ......................................................................................... 27

5.1 Connection Example ............................................................................... 27

6 Function Description ................................................................................. 28

6.1 Tripping of Circuit Breakers ................................................................... 28

6.2 Signaling via LEDs ................................................................................. 29

6.3 Signaling via the Signal Outputs ............................................................. 29

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4 Table of Contents EPSITRON®
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

6.4 Automatic Detection of Battery Modules ............................................... 30

6.4.1 Battery Charging ................................................................................ 30

6.4.1.1 Connecting the 787 Series Battery Modules ................................. 30

6.4.1.2 Connecting a Battery Module from a Third-Party Manufacturer .. 31

6.5 Battery Testing ........................................................................................ 31

6.5.1 Charging ............................................................................................. 31

6.5.2 Presence Test ...................................................................................... 31

6.5.3 Quality Test ........................................................................................ 32

6.5.4 Replacement ....................................................................................... 32

6.6 Battery Mode ........................................................................................... 32

6.6.1 Switch-On Threshold for Battery Mode ............................................. 33

6.6.2 Timed Battery Mode........................................................................... 33

6.6.3 Battery Mode in the IPC Mode ("PC Mode") .................................... 33

6.6.3.1 Delay Time .................................................................................... 34

6.6.3.2 Shut Down PC ............................................................................... 35

6.6.3.3 PC Idle (Off) Time ......................................................................... 35

6.6.4 Deactivating the Battery Mode ........................................................... 36

6.6.5 Deep Discharge Protection during Battery Mode .............................. 36

6.6.6 Recommended Battery Modules ........................................................ 37

=== Ende der Li st e für Te xtm arke Ver zeic hni s_v or ne == =

List of Figures ...................................................................................................... 38

List of Tables ........................................................................................................ 39

Manual
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EPSITRON® Notes about this Documentation 5
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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1 Notes about this Documentation

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Keep this documentation!

The operating instructions are part of the product and shall be kept for the entire
lifetime of the device. They shall be transferred to each subsequent owner or user
of the device. Care must also be taken to ensure that any supplement to these
instructions are included, if applicable.

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This documentation applies to the switched-mode power supply with integrated
ups charger and controller 787-1675.

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1.1 Copyright

This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.

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Manual
Version 1.0.0

6 Notes about this Documentation EPSITRON®
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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1.2 Symbols

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Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.

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Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.

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Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.

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Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.

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Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.

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Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.

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Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.

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Manual
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EPSITRON® Notes about this Documentation 7
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

Additional Information:

Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).

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Manual
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8 Notes about this Documentation EPSITRON®

Table 1: Number notation

Number code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'
'0110.0100'

In quotation marks, nibble separated with
dots (.)

Table 2: Font conventions

Font type

Indicates

italic

Names of paths and data files are marked in italic-type.
e.g.: C:\Programme\WAGO-I/O-CHECK

Menu

Menu items are marked in bold letters.
e.g.: Save

>

A greater-than sign between two names means the selection of a

e.g.: File > New

Input

Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range

“Value”

Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.

[Button]

Pushbuttons in dialog boxes are marked with bold letters in square

e.g.: [Input]

[Key]

Keys are marked with bold letters in square brackets.
e.g.: [F5]

787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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1.3 Number Notation

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1.4 Font Conventions

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menu item from a menu.

brackets.

Manual
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EPSITRON® Important Notes 9
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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2 Important Notes

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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.

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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.

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2.1.2 Personnel Qualifications

All sequences implemented on 787 Series devices may only be carried out by
electrical specialists with sufficient knowledge in automation. The specialists
must be familiar with the current norms and guidelines for the devices and
automated environments.

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2.1.3 Use of the 787 Series in Compliance with Underlying Provisions

The EPSITRON® 787 Series power supply system provides direct current to
electric or electronic devices, such as industrial control systems or display,
communication and measuring devices.

The devices have been developed for use in an environment that meets the IP20
protection class criteria. Protection against finger injury and solid impurities up to

12.5 mm diameter is assured; protection against water damage is not ensured.
Unless otherwise specified, operation of the components in wet and dusty
environments is prohibited.

The devices are designed for installation in an enclosure. Under no circumstances
may they be used in control systems for planes or nuclear facilities, as any
malfunction in these applications could result in severe injuries or risk of death.

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Manual
Version 1.0.0

10 Important Notes EPSITRON®
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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2.1.4 Technical Condition of Specified Devices

The components to be supplied Ex Works, are equipped with hardware and
software configurations, which meet the individual application requirements.
WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in
case of changes in hardware or software as well as to non-compliant usage of
components.

Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

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Manual
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EPSITRON® Important Notes 11
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

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2.2 Safety Advice (Precautions)

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For installing and operating purposes of the relevant device to your system the
following safety precautions shall be observed:

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Do not work on components while energized!

All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.

Pos: 13.12 /Ser ie 787 ( EPSITR ON)/ Wichti ge Erl äuter ungen /Sich erhei ts- und s o nstig e H in weise /G efahr /G efahr : E inb au 787- xxx x nur in Geh äus en, Schr än ken oder el ektr isc hen Betr ie bsr äum en! @ 11 \mod_1317113246230_21.doc @ 79696 @ @ 1

Installation only in appropriate housings, cabinets or in electrical operation
rooms!

Always install devices of the 787 Series in enclosures, cabinets or electrical
equipment rooms which can be closed and locked. Ensure that access to this
equipment/these rooms is possible only by authorized specialists with the
appropriate key or tools.

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Voltage present at the load terminals, even on loss of power supply!

Voltage continues to be present at the load terminals even when there is a loss of
power supply and the device switches to the buffer mode! Therefore, never touch
the load terminals! In this case, always remove the jumper between R0 and R1 to
de-energize the load terminals!

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Do not use these devices in control systems for planes, trains or nuclear
facilities!

Never use these devices in control systems for planes, trains or nuclear facilities,
as any malfunction in these applications can result in severe injuries or risk of
death!

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Pos: 13.17 /Ser ie 787 ( EPSITR ON)/ Wichti ge Erl äuter ungen /Sic her hei ts- un d sonsti ge Hin weise /Acht ung/A chtu ng: Vers org ungssp annung bei def ekte m Gerät ab schal ten! @ 13\ mod_1346401405605_21.doc @ 102187 @ @ 1

Switch off power supply to defective device!

Switch off power supply to the device immediately if the device malfunctions or
is damaged! Control systems connected to the device may also be damaged!
Return the defective device directly to WAGO.

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Manual
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12 Important Notes EPSITRON®
787-1675 Switched-Mode Power Supply with Integrated UPS Charger and Controller

Protect the components against materials having seeping and insulating
properties!

The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for handling
devices/modules.

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Cleaning only with permitted materials!

Clean soiled contacts using oil-free compressed air or with ethyl alcohol and
leather cloths.

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Do not use any contact spray!

Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination.

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Do not reverse the polarity of connection lines!

Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.

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Avoid electrostatic discharge!

The devices are equipped with electronic components that you may destroy by
electrostatic discharge when you touch. Pay attention while handling the devices
to good grounding of the environment (persons, job and packing).

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Manual
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