WAGO I/O System 750, 750-880, 750-881 Quickstart Reference

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Quickstart Reference
WAGO-I/O-SYSTEM 750
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ETHERNET Programmable Fieldbus
750-880
10/100 Mbit/s; digital and analog signals
Version 1.0.0
2 WAGO-I/O-SYSTEM 750 750-880 ETHERNET Programmable Fieldbus
© 2012 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27 D-32423 Minden
Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com Web: http://www.wago.com
=== Ende der Liste für Textmar ke Einband _vorne ===
Technical Support
Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation.
E-Mail: documentation@wago.com We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.
Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Table of Contents 3 750-880 ETHERNET Programmable Fieldbus
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Table of Contents

1 Notes about this Documentation ................................................................. 4
1.1 Validity of this Documentation ................................................................. 4
1.2 Copyright ................................................................................................... 4
1.3 Symbols ..................................................................................................... 5
1.4 Number Notation ....................................................................................... 7
1.5 Font Conventions ...................................................................................... 7
2 Important Notes ........................................................................................... 8
2.1 Legal Bases ............................................................................................... 8
2.1.1 Subject to Changes ............................................................................... 8
2.1.2 Personnel Qualifications ....................................................................... 8
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ...... 8
2.1.4 Technical Condition of Specified Devices ........................................... 9
2.2 Safety Advice (Precautions) .................................................................... 10
3 Quickstart Description .............................................................................. 12
3.1 Hardware Design ..................................................................................... 12
3.2 Preparatory Measures .............................................................................. 16
3.2.1 Download documentation and sample projects .................................. 16
3.2.2 Installing WAGO-I/O-PRO ................................................................ 16
3.2.3 Starting Up the ETHERNET Network ............................................... 22
3.2.3.1 Determine the IP address of your PC and change it if required .... 23
3.2.3.2 Assigning an IP address to the fieldbus controller ........................ 25
3.2.3.3 Testing the ETHERNET link ......................................................... 27
3.2.4 Installing the USB Driver ................................................................... 28
=== Ende der Liste für Textmar ke Verzeich nis_vorne ===
4 Application example: Starterkit880_App1_FUP.pro ............................. 30
4.1 Open project ............................................................................................ 31
4.2 Configure hardware ................................................................................. 31
4.3 Main Program "PLC_PRG" .................................................................... 35
4.4 Subprogram "Blink" ................................................................................ 36
4.5 Subprogram "UserLED" ......................................................................... 38
4.6 Commissioning ....................................................................................... 42
4.6.1 Configuring a Communication Driver for an ETHERNET Link ....... 42
4.7 Configuring a Communication Driver for a USB Link .......................... 44
4.7.1 Starting the Program ........................................................................... 46
4.8 Visualization ........................................................................................... 47
4.8.1 Opening Visualization via the WAGO-I/O-PRO Software ................ 47
4.8.2 Opening Web Visualization in the Internet Browser ......................... 48
4.8.3 Operating the Visualization ................................................................ 49
List of Figures ...................................................................................................... 50
List of Tables ........................................................................................................ 52
Quickstart Reference Version 1.0.0
4 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-880 ETHERNET Programmable Fieldbus
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1 Notes about this Documentation

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1.1 Validity of this Documentation

This documentation is only applicable to the 750-880 ETHERNET Programmable Fieldbus of the WAGO-I/O-SYSTEM 750 series.
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1.2 Copyright

This Manual, including all figures and illustrations, is copyright-protected. Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims.
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Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Notes about this Documentation 5 750-880 ETHERNET Programmable Fieldbus
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1.3 Symbols

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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in damage to property.
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Quickstart Reference Version 1.0.0
6 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-880 ETHERNET Programmable Fieldbus
Additional Information:
Refers to additional information which is not an integral part of this documentation (e.g., the Internet).
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Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Notes about this Documentation 7
Table 1: Number Notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100' '0110.0100'
In quotation marks, nibble separated with dots (.)
Table 2: Font Conventions
Font type
Indicates
italic
Names of paths and data files are marked in italic-type. e.g.: C:\Programme\WAGO-I/O-CHECK
Menu
Menu items are marked in bold letters. e.g.: Save
>
A greater-than sign between two names means the selection of a
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters, e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas. e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets. e.g.: [F5]
750-880 ETHERNET Programmable Fieldbus
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1.4 Number Notation

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1.5 Font Conventions

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menu item from a menu.
brackets.
Quickstart Reference Version 1.0.0
8 Important Notes WAGO-I/O-SYSTEM 750 750-880 ETHERNET Programmable Fieldbus
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2 Important Notes

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This section includes an overall summary of the most important safety requirements and notes that are mentioned in each individual section. To protect your health and prevent damage to devices as well, it is imperative to read and carefully follow the safety guidelines.
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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications

All sequences implemented on Series 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation. The specialists must be familiar with the current norms and guidelines for the devices and automated environments.
All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming.
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2.1.3 Use of the 750 Series in Complianc e wit h Unde rlying Provisions

Couplers, controllers and I/O modules found in the modular WAGO-I/O­SYSTEM 750 receive digital and analog signals from sensors and transmit them to the actuators or higher-level control systems. Using programmable controllers, the signals can also be (pre-) processed.
The components have been developed for use in an environment that meets the IP20 protection class criteria. Protection against finger injury and solid impurities up to 12.5 mm diameter is assured; protection against water damage is not ensured. Unless otherwise specified, operation of the components in wet and dusty environments is prohibited.
Operating 750 Series components in home applications without further measures is only permitted if they meet the emission limits (emissions of interference) according to EN 61000-6-3. You will find the relevant information in the section on "WAGO-I/O-SYSTEM 750" "System Description" "Technical Data" in the manual for the used fieldbus coupler/controller.
Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Important Notes 9 750-880 ETHERNET Programmable Fieldbus
Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O­SYSTEM 750 in hazardous environments. Please note that a prototype test certificate must be obtained that confirms the correct installation of the system in a housing or switch cabinet.
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2.1.4 Technical Condition of Spec ified Devices

The components to be supplied Ex Works, are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of components.
Please send your request for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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Quickstart Reference Version 1.0.0
10 Important Notes WAGO-I/O-SYSTEM 750 750-880 ETHERNET Programmable Fieldbus
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2.2 Safety Advice (Precautions)

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For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed:
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Do not work on components while energized!
All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work.
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Installation only in appropriate housings, cabinets or in electrical operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such, install the system and its components exclusively in appropriate housings, cabinets or in electrical operation rooms. Allow access to such equipment and fixtures to authorized, qualified staff only by means of specific keys or tools.
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Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed contacts), since the long-term functionality of device/module involved can no longer be ensured.
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Protect the components against materials having seeping and insulating properties!
The components are not resistant to materials having seeping and insulating properties such as: aerosols, silicones and triglycerides (found in some hand creams). If you cannot exclude that such materials will appear in the component environment, then install the components in an enclosure being resistant to the above-mentioned materials. Clean tools and materials are imperative for handling devices/modules.
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Cleaning only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths.
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Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Important Notes 11 750-880 ETHERNET Programmable Fieldbus
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in connection with contamination.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the devices involved.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that you may destroy by electrostatic discharge when you touch. Pay attention while handling the devices to good grounding of the environment (persons, job and packing).
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Quickstart Reference Version 1.0.0
12 Quickstart Description WAGO-I/O-SYSTEM 750
Table 3: Fieldbus Node Structure
Position
I/O-Modul
1
PLC ETHERNET
750-880
2
Digital input module
750-400
3
Digital output module
750-501
4
End module
750-600
750-880 ETHERNET Programmable Fieldbus
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3 Quickstart Description

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3.1 Hardware Design

The fieldbus node is to be structured as follows (viewed from left to right):
The 24VDC power supply unit is linked to the power (24V and 0V) for the fieldbus controller and for the power jumper contacts (see No. 5 in the figures of the PLC views and connections below).
For the application used in the example, it is sufficient to connect a jumper between "24V" and "+" (see No. 6) or between "0V" and "-" (see No. 9).
Figure 1: View and 24V/0V connection of the ETHERNET-TCP/IP fieldbus controller
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Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Quickstart Description 13
Table 4: Legend to the View ETHE RNET TCP/IP Fieldbus Controller
Designati
on
LINK
I/O, USR
Group marking carrier (retractable) with
WSB markers
"Device Description" > "Display Elements"
"Connect Devices" > "Data Contacts/I nternal Bus"
"Connect Devices" >
the CAGE CLAMP®"
"Connect Devices" >
the CAGE CLAMP®"
"Connect Devices" >
Field Supply"
"Assembly" >
Devices"
"Connect Devices" >
the CAGE CLAMP®"
"Connect Devices" >
Field Supply"
"Connect Devices" >
the CAGE CLAMP®"
"Connect Devices" >
Field Supply"
"Device Description" > "Operating Elements"
Fieldbus connection 2 x RJ-45 as 2-Port ETHERNET Switch
"Device Description" > "Connectors"
„Device Description“ > „Operating Elements “
"Device Description" > "Operating Elements"
750-880 ETHERNET Programmable Fieldbus
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No.
1
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2 ---
3 A, B or C Status LED’s System/Field Supply
4 --- Data Contacts
5 24 V, 0 V CAGE CLAMP® Connections System Supply
6 +
7 --- Power Jumper Contact 24 V DC
8 --- Unlocking Lug
ACT 1, 2,
MS, NS,
Meaning Details see Chapter:
Status LEDs Fieldbus
additional marking possibility on two miniature
®
CAGE CLAMP
Connections Field Supply DC
24 V
"Device Description" > "Display Elements"
---
"Connecting a conduct or to
"Connecting a conduct or to
"Power Contacts/
"Inserting and Removing
9 - CAGE CLAMP® Connections Field Supply 0 V
10 --- Po wer Jumper Contact 0 V
11 (Earth)
12 --- Po wer Jumper Contact (Earth)
13 --- Service Interface (open flap)
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14 X1, X2
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15 --- SD car d slot with cover lid
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16 --- Locking Disc
Pos: 22 /Ser ie 750 ( WAGO-I/O-SYST EM)/Gerät ebeschrei bung/Ansic ht/Feldbus koppler/- controller/ Legende/A nsicht - Leg ende für Adr ess wahlschal ter Nr: 1 7 @ 9\mod_1296638222313_21.d oc @ 69118 @ @ 1
17 --- Address Selection Switch
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CAGE CLAMP (Earth)
®
Connections Field Supply
"Connecting a conduct or to
"Power Contacts/
"Connecting a conduct or to
"Power Contacts/
"Assembly" > "Inserting and Removing Devices"
Quickstart Reference Version 1.0.0
14 Quickstart Description WAGO-I/O-SYSTEM 750
Table 5: Mode selector switch
Number
Description
1
Open the damper
2
Operating mode switch
750-880 ETHERNET Programmable Fieldbus
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Set the operating mode switch to the top position!
Set the operating mode switch to the top position. At this setting, the firmware and application program are executed (Activate program execution / "RUN").
The mode selector switch is located behind the cover flap (see No. 13 in the Figure above).
Figure 2: Mode selector switch (closed and open damper of the service port)
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Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Quickstart Description 15 750-880 ETHERNET Programmable Fieldbus
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Only use recommended memory cards!
Only use the SD memory card available from WAGO (Item No. 758-879/000001) because it is specified for industrial applications under harsh environmental conditions and for use in the fieldbus controller. Compatibility with other commercially available storage media cannot be guaranteed!
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Figure 3: (1) Open the memory card slot, (2) insert the SD card
Quickstart Reference Version 1.0.0
16 Quickstart Description WAGO-I/O-SYSTEM 750 750-880 ETHERNET Programmable Fieldbus
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3.2 Preparatory Measures

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3.2.1 Download documentation a nd s ample projects

Download documentation and sample projects!
Extensive documentation and sample projects for this Starterkit are available at the WAGO homepage. You will find these at www.wago.com/startkits.
Figure 4: Download possibilities at the WAGO homepage
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3.2.2 Installing WAGO-I/O-PRO

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The Starterkit ETHERNET 750-880 includes a CD with the development topology WAGO-I/O-PRO. This CD is also available individually under item number 759-333.
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WAGO-I/O-PRO is a programming and visualization tool for control programs. This software is used to develop PLC applications for WAGO I/O SYSTEM 750 programmable fieldbus controllers. WAGO-I/O-PRO runs in compliance with the
Quickstart Reference Version 1.0.0
WAGO-I/O-SYSTEM 750 Quickstart Description 17 750-880 ETHERNET Programmable Fieldbus
IEC 61131-3 standard, which specifies the requirements for a programming system.
You can use this programming tool to develop application programs in the programming languages AWL, KOP, FUP, CFC, ST and AS.
Proceed as follows to perform the installation:
1. Insert the WAGO-I/O-PRO CD into your CD-ROM drive.
2. If the installation does not begin automatically, start the file Setup.exe.
Figure 5: Contents of the WAGO-I/O-PRO CD (folder view), Setup.exe file
3. Select the language. Then confirm this selection by clicking [OK].
Figure 6: Selecting the setup language
Quickstart Reference Version 1.0.0
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