WAGO 750-616 User Manual

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Manual
WAGO-I/O-SYSTEM 750
Separation module
750-616
Separation module without power jumper contacts
Version 1.0.4
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2 WAGO-I/O-SYSTEM 750 750-616 Separation module
Manual Version 1.1.0
© 2014 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27 D-32423 Minden
Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation.
E-Mail: documentation@wago.com We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.
=== Ende der Liste für T extmarke Ei nband_vorn e ===
WAGO-I/O-SYSTEM 750 Table of Contents 3 750-616 Separation module
Manual Version 1.1.0
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Table of Contents
1 Notes about this Documentation ................................................................. 5
1.1 Validity of this Documentation ................................................................. 5
1.2 Copyright ................................................................................................... 5
1.3 Symbols ..................................................................................................... 6
1.4 Number Notation ....................................................................................... 8
1.5 Font Conventions ...................................................................................... 8
2 Important Notes ........................................................................................... 9
2.1 Legal Bases ............................................................................................... 9
2.1.1 Subject to Changes ............................................................................... 9
2.1.2 Personnel Qualifications ....................................................................... 9
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying
Provisions ............................................................................................. 9
2.1.4 Technical Condition of Specified Devices ......................................... 10
2.2 Safety Advice (Precautions) .................................................................... 11
3 Device Description ..................................................................................... 13
3.1 View ........................................................................................................ 13
3.2 Connectors ............................................................................................... 14
3.2.1 Data Contacts/Internal Bus ................................................................. 14
3.2.2 Power Jumper Contacts/Field Supply ................................................ 14
3.2.3 CAGE CLAMP® Connectors ............................................................. 15
3.3 Display Elements .................................................................................... 15
3.4 Operating Elements ................................................................................. 15
3.5 Technical Data ........................................................................................ 16
3.5.1 Device data ......................................................................................... 16
3.5.2 Connection Type ................................................................................ 16
3.5.3 Climatic Environmental Conditions ................................................... 16
3.6 Approvals ................................................................................................ 17
3.7 Standards and Guidelines ........................................................................ 18
4 Mounting ..................................................................................................... 19
4.1 Mounting Sequence ................................................................................. 19
4.2 Inserting and Removing Devices ............................................................ 20
4.2.1 Inserting the I/O Module .................................................................... 20
4.2.2 Removing the I/O Module .................................................................. 21
5 Connect Devices ......................................................................................... 22
5.1 Data Contacts/Internal Bus ..................................................................... 22
6 Use in Hazardous Environments .............................................................. 23
6.1 Marking Configuration Examples ........................................................... 24
6.1.1 Marking for Europe according to ATEX and IEC-Ex ........................ 24
6.1.2 Marking for America according to NEC 500 ..................................... 29
6.2 Installation Regulations ........................................................................... 30
6.2.1 Special Conditions for Safe Use (ATEX Certificate TÜV 07 ATEX
554086 X) ........................................................................................... 31
6.2.2 Special Conditions for Safe Use (ATEX Certificate TÜV 12 ATEX
106032 X) ........................................................................................... 32
4 Table of Contents WAGO-I/O-SYSTEM 750 750-616 Separation module
Manual Version 1.1.0
6.2.3 Special Conditions for Safe Use (IEC-Ex Certificate TUN 09.0001 X)33
6.2.4 Special Conditions for Safe Use (IEC-Ex Certificate IECEx TUN
12.0039 X) .......................................................................................... 34
6.2.5 Special Conditions for Safe Use according to ANSI/ISA 12.12.01 ... 35
List of Figures ...................................................................................................... 36
List of Tables ........................................................................................................ 37
=== Ende der Liste für T extmarke Ver zeichnis_v orne ===
WAGO-I/O-SYSTEM 750 Notes about this Documentation 5 750-616 Separation module
Manual Version 1.1.0
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1 Notes about this Documentation
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Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire lifetime of the product. They shall be transferred to each subsequent user of the product. Care must also be taken to ensure that any supplement to these instructions are included, if applicable.
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1.1 Validity of this Documentation
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This documentation is only applicable to the I/O module 750-616 (Separation module ) and the variants listed in the table below.
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Table 1: Versions
Item No./Version
Designation
750-616
Separation module without marking
750-616/030-000
Separation module with “24 V DC/230 V AC” marking
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The I/O module 750-616 and its variant/s shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler/controller.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the used fieldbus coupler/controller, which can be downloaded at www.wago.com. There, you can obtain important information including information on electrical isolation, system power and supply specifications.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims.
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6 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-616 Separation module
Manual Version 1.1.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in damage to property.
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 7 750-616 Separation module
Manual Version 1.1.0
Additional Information:
Refers to additional information which is not an integral part of this documentation (e.g., the Internet).
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8 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-616 Separation module
Manual Version 1.1.0
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1.4 Number Notation
Table 2: Number notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100' '0110.0100'
In quotation marks, nibble separated with dots (.)
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1.5 Font Conventions
Table 3: Font conventions
Font type
Indicates
italic
Names of paths and data files are marked in italic-type. e.g.: C:\Programme\WAGO-I/O-CHECK
Menu
Menu items are marked in bold letters. e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters, e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas. e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets. e.g.: [F5]
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WAGO-I/O-SYSTEM 750 Important Notes 9 750-616 Separation module
Manual Version 1.1.0
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2 Important Notes
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This section includes an overall summary of the most important safety requirements and notes that are mentioned in each individual section. To protect your health and prevent damage to devices as well, it is imperative to read and carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications
All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation. The specialists must be familiar with the current norms and guidelines for the devices and automated environments.
All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming.
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2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying Provisions
Fieldbus couplers, fieldbus controllers and I/O modules found in the modular WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and transmit them to actuators or higher-level control systems. Using programmable controllers, the signals can also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20 protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured. Unless otherwise specified, operation of the devices in wet and dusty environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without further measures is only permitted if they meet the emission limits (emissions of interference) according to EN 61000-6-3. You will find the relevant information in the section “Device Description” > “Standards and Guidelines” in the manual for the used fieldbus coupler/controller.
10 Important Notes WAGO-I/O-SYSTEM 750 750-616 Separation module
Manual Version 1.1.0
Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O­SYSTEM 750 in hazardous environments. Please note that a prototype test certificate must be obtained that confirms the correct installation of the system in a housing or switch cabinet.
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2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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WAGO-I/O-SYSTEM 750 Important Notes 11 750-616 Separation module
Manual Version 1.1.0
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2.2 Safety Advice (Precautions)
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For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed:
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Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work.
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Installation only in appropriate housings, cabinets or in electrical operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such, install the system and its components exclusively in appropriate housings, cabinets or in electrical operation rooms. Allow access to such equipment and fixtures to authorized, qualified staff only by means of specific keys or tools.
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Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed contacts), since the long-term functionality of device/module involved can no longer be ensured.
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Protect the components against materials having seeping and insulating properties!
The components are not resistant to materials having seeping and insulating properties such as: aerosols, silicones and triglycerides (found in some hand creams). If you cannot exclude that such materials will appear in the component environment, then install the components in an enclosure being resistant to the above-mentioned materials. Clean tools and materials are imperative for handling devices/modules.
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Clean only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths.
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12 Important Notes WAGO-I/O-SYSTEM 750 750-616 Separation module
Manual Version 1.1.0
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in connection with contamination.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the devices involved.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched. Please observe the safety precautions against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the devices, please ensure that environmental factors (personnel, work space and packaging) are properly grounded.
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