WAGO WAGO-I/O-SYSTEM 750 XTR, 750-559/040-000 User Manual

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WAGO-I/O-SYSTEM 750 XTR
Manual
750-559/040-000
10V DC /XTR
10 VDC /XTR
Version 1.2.0
4-Channel Analog Output Module, 0-
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2 WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
© 2016 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27 D-32423 Minden
Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation.
E-Mail: documentation@wago.com
We wish to point out that the software and hardware terms as well as the trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.
=== Ende der Li st e für Te xtm arke Ei nba nd_ vorn e ===
Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Table of Contents 3 750-559/040-000 4AO 0-10V DC /XTR
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Table of Contents

1 Notes about this Documentation ................................................................. 5
1.1 Validity of this Documentation ................................................................. 5
1.2 Copyright ................................................................................................... 5
1.3 Symbols ..................................................................................................... 6
1.4 Number Notation ....................................................................................... 8
1.5 Font Conventions ...................................................................................... 8
2 Important Notes ........................................................................................... 9
2.1 Legal Bases ............................................................................................... 9
2.1.1 Subject to Changes ............................................................................... 9
2.1.2 Personnel Qualifications ....................................................................... 9
2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with
Underlying Provisions .......................................................................... 9
2.1.4 Technical Condition of Specified Devices ......................................... 10
2.2 Safety Advice (Precautions) .................................................................... 11
3 Device Description ..................................................................................... 13
3.1 View ........................................................................................................ 15
3.2 Connectors ............................................................................................... 16
3.2.1 Data Contacts/Internal Bus ................................................................. 16
3.2.2 Power Jumper Contacts/Field Supply ................................................ 17
3.2.3 CAGE CLAMP® Connectors ............................................................. 19
3.3 Display Elements .................................................................................... 20
3.4 Operating Elements ................................................................................. 20
3.5 Schematic Diagram ................................................................................. 21
3.6 Technical Data ........................................................................................ 22
3.6.1 Device ................................................................................................. 22
3.6.2 Supply ................................................................................................. 22
3.6.3 Communication .................................................................................. 22
3.6.4 Outputs ............................................................................................... 23
3.6.5 Connection Type ................................................................................ 23
3.6.6 Mechanical Conditions ....................................................................... 23
3.6.7 Climatic Environmental Conditions ................................................... 23
3.7 Approvals ................................................................................................ 24
3.8 Standards and Guidelines ........................................................................ 26
4 Process Image ............................................................................................. 30
5 Mounting ..................................................................................................... 31
5.1 Mounting Sequence ................................................................................. 31
5.2 Inserting and Removing Devices ............................................................ 32
5.2.1 Inserting the I/O Module .................................................................... 32
5.2.2 Removing the I/O Module .................................................................. 33
6 Connect Devices ......................................................................................... 34
6.1 Connecting a Conductor to the CAGE CLAMP® ................................... 34
6.2 Connection Example ............................................................................... 35
7 Use in Hazardous Environments .............................................................. 36
7.1 Marking Configuration Examples ........................................................... 37
Manual Version 1.2.0
4 Table of Contents WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
7.1.1 Marking for Europe According to ATEX and IEC-Ex ...................... 37
7.1.2 Marking for America According to NEC 500 .................................... 42
7.2 Installation Regulations ........................................................................... 43
7.2.1 Special Conditions for Safe Use
(TÜV 14 ATEX 148929 X) ................................................................ 44
7.2.2 Special Conditions for Safe Use
(ATEX Certificate TÜV 12 ATEX 106032 X) .................................. 45
7.2.3 Special Conditions for Safe Use
(IEC-Ex Certificate TUN 14.0035X) ................................................. 46
7.2.4 Special Conditions for Safe Use
(IEC-Ex Certificate IECEx TUN 12.0039 X) .................................... 47
7.2.5 Special Conditions for Safe Use according to ANSI/ISA 12.12.01 ... 48
List of Figures ...................................................................................................... 49
List of Tables ........................................................................................................ 50
=== Ende der Li st e für Te xtm arke Ver zeic hni s_v or ne == =
Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Notes about this Documentation 5 750-559/040-000 4AO 0-10V DC /XTR
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1 Notes about this Documentation

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Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation during the entire service life of the product. Pass on the documentation to any subsequent user. In addition, ensure that any supplement to this documentation is included, if necessary.
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1.1 Validity of this Documentation

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This documentation is only applicable to the I/O module 750-559/040-000 (4AO 0-10V DC /XTR).
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The I/O module 750-559/040-000 shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler/controller.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the used fieldbus coupler/controller, which can be downloaded at www.wago.com. There, you can obtain important information including information on electrical isolation, system power and supply specifications.
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1.2 Copyright

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This Manual, including all figures and illustrations, is copyright-protected. Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims.
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Manual Version 1.2.0
6 Notes about this Documentation WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
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1.3 Symbols

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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in damage to property.
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Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Notes about this Documentation 7 750-559/040-000 4AO 0-10V DC /XTR
Additional Information:
Refers to additional information which is not an integral part of this documentation (e.g., the Internet).
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Manual Version 1.2.0
8 Notes about this Documentation WAGO-I/O-SYSTEM 750 XTR
Table 1: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100' '0110.0100'
In quotation marks, nibble separated with dots (.)
Table 2: Font Conventions
Font Type
Indicates
italic
Names of paths and data files are marked in italic-type. e.g.: C:\Program Files\WAGO Software
Menu
Menu items are marked in bold letters. e.g.: Save
>
A greater-than sign between two names means the selection of a
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters, e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas. e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets. e.g.: [F5]
750-559/040-000 4AO 0-10V DC /XTR
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1.4 Number Notation

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1.5 Font Conventions

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menu item from a menu.
brackets.
Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Important Notes 9 750-559/040-000 4AO 0-10V DC /XTR
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2 Important Notes

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This section includes an overall summary of the most important safety requirements and notes that are mentioned in each individual section. To protect your health and prevent damage to devices as well, it is imperative to read and carefully follow the safety guidelines.
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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded.
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2.1.2 Personnel Qualifications

All sequences implemented on WAGO-I/O-SYSTEM 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation. The specialists must be familiar with the current norms and guidelines for the devices and automated environments.
All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming.
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2.1.3 Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying Provisions

Fieldbus couplers, fieldbus controllers and I/O modules found in the modular WAGO-I/O-SYSTEM 750 receive digital and analog signals from sensors and transmit them to actuators or higher-level control systems. Using programmable controllers, the signals can also be (pre-) processed.
The devices have been developed for use in an environment that meets the IP20 protection class criteria. Protection against finger injury and solid impurities up to
12.5 mm diameter is assured; protection against water damage is not ensured. Unless otherwise specified, operation of the devices in wet and dusty environments is prohibited.
Operating the WAGO-I/O-SYSTEM 750 devices in home applications without further measures is only permitted if they meet the emission limits (emissions of interference) according to EN 61000-6-3. You will find the relevant information in the section “Device Description” > “Standards and Guidelines” in the manual for the used fieldbus coupler/controller.
Manual Version 1.2.0
10 Important Notes WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
Appropriate housing (per 2014/34/EU) is required when operating the WAGO­I/O-SYSTEM 750 in hazardous environments. Please note that a prototype test certificate must be obtained that confirms the correct installation of the system in a housing or switch cabinet.
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2.1.4 Technical Condition of Specified Devices

The devices to be supplied ex works are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Important Notes 11 750-559/040-000 4AO 0-10V DC /XTR
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2.2 Safety Advice (Precautions)

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For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed:
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Do not work on devices while energized!
All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work.
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Install the device only in appropriate housings, cabinets or in electrical operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such, install the system and its components exclusively in appropriate housings, cabinets or in electrical operation rooms. Allow access to such equipment and fixtures to authorized, qualified staff only by means of specific keys or tools.
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Hot surface!
The surface of the housing can become hot during operation. If the device was operated at high ambient temperatures, allow it to cool off before touching it.
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Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed contacts), since the long-term functionality of device/module involved can no longer be ensured.
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Protect the components against materials having seeping and insulating properties!
The components are not resistant to materials having seeping and insulating properties such as: aerosols, silicones and triglycerides (found in some hand creams). If you cannot exclude that such materials will appear in the component environment, then install the components in an enclosure being resistant to the above-mentioned materials. Clean tools and materials are imperative for handling devices/modules.
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Manual Version 1.2.0
12 Important Notes WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
Clean only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths.
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Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in connection with contamination.
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Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the devices involved.
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Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched. Please observe the safety precautions against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the devices, please ensure that environmental factors (personnel, work space and packaging) are properly grounded.
Pos: 15.13 / Ser ie 750 ( WA GO-I/ O-SY STEM )/ Wichti g e Erl äu ter ung en/Si cher hei ts- und s o nstig e H inw eise /Ac htu ng/Ac ht ung: XTR - Is ola tio ns prüf ung en mit DC d urch führ en! @ 15\mod_1370843209441_21.docx @ 122210 @ @ 1
Perform insulation tests with direct current (DC)!
Both the supply voltage and control voltage side are capacitively coupled to the DIN rail. If the modules are mounted on the DIN rail, application of an AC voltage between the two potentials can lead to the destruction of the device. Use only direct current (DC) for insulation testing. To avoid destroying the device, discharge the device completely before applying the test voltage again.
Pos: 16 /Alle Seri en (Al lge mei ne Mo dul e)/ Sich er heits- und s onst ige H i nweis e/ Acht ung/ Ac htung : Ni cht in Tel ek ommu ni kati ons netz en eins etze n! (Zus atz RJ- 45) @ 3\ mod_1224065187468_21.docx @ 24076 @ @ 1
Do not use in telecommunication circuits!
Only use devices equipped with ETHERNET or RJ-45 connectors in LANs. Never connect these devices with telecommunication networks.
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Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Device Description 13 750-559/040-000 4AO 0-10V DC /XTR
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3 Device Description

Pos: 19.1 /Serie 750 (WAGO-I/O-SYSTEM)/Gerätebeschreibung/Einleitung/Anwendung/AO/Anwendung 750- 05xx AO (0...10V) @ 5\mod_1247046851995_21.docx @ 36817 @ @ 1
The analog output module 750-559/040-000 (4AO 0-10V DC /XTR) generates a standardized signal of 0 … 10 V for the field area.
Pos: 19.2 /Serie 750 (WAGO-I/O-S YST EM)/ Ger äteb esc hrei bung /Ei nlei tung /I/ O-Besc hrei bu ng/ AO/I/ O-Beschreibung 750-05xx 4 AO 2-Leiter (AO1.. .AO4 u nd Mass e) @ 5\mod_1247053300854_21.docx @ 36880 @ @ 1
The I/O module has 4 output channels, making direct wiring of four 2-wire actuators possible. The actuators are connected to CAGE CLAMP® connectors AO 1 and common
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Pos: 19.4 /Serie 750 (WAGO-I/O-S YST EM)/ Ger äteb esc hrei bung /Ei nlei tung /I/ O-Besc hr eibu ng/ All gem ein/ Ver weis auf K apit el " Ansc hl üsse" @ 8\mod_1276775378035_21.docx @ 57956 @ @ 1
Pos: 19.5 /Serie 750 (WAGO-I/O-S YST EM)/ Ger äteb esc hrei bung /Ei nlei tung /I/ O-Besc hr eibu ng/ All gem ein/ Ver weis auf K apit el " Ger äte ans chli eß en" > "Ansc hlussb eispi el(e)" @ 5\mod_1246015203281_21.docx @ 36298 @ @ 1
Pos: 19.6 /Serie 750 (WAGO-I/O-S YST EM)/ Ger äteb esc hrei bung /Ei nlei tung /LED -Anz eig e/LE D Z ust and B etrie b und Kle mmen bus-Ko mmuni katio n @ 5\mod_1247054901573_21.docx @ 36892 @ @ 1
Pos: 19.7 /Serie 750 (WAGO-I/O-S YST EM)/ Ger äteb esc hrei bung /Einl ei tung /LED- Anz eig e/LED Fe hl er K urzsc hl uss/ Über la st @ 5\ mod_1247118146009_21.docx @ 36939 @ @ 1
Pos: 19.8 /Serie 750 (WAGO-I/O-S YST EM)/ Geräte bes chr eibu ng/Ei nlei tu ng/L ED-A nzeig e/Ver weis au f Kapit el "Anz eige elemen te" @ 5\mod_1246010525000_21.docx @ 36194 @ @ 1
Pos: 19.9 /Serie 750 (WAGO-I/O-S YST EM)/ Ger äteb esc hrei bung /Ei nleitung/Versorgung/Spannungsversorgung aus Systemspannung @ 5\mod_1247116433759_21.docx @ 36920 @ @ 1
Pos: 19.10 / Ser ie 750 ( WA GO-I/ O-SY STEM )/G erät ebe schr eibu ng/E inl eitung /V ersor gu ng/V ers orgung 24 V, 0 V über Leist ungs konta kte Stan dard @ 3\ mod_1226498974531_21.docx @ 25020 @ @ 1
Pos: 19.11 / Ser ie 750 ( WA GO-I/ O-SY STEM )/ Wichti g e Erl äu ter ung en/Si cher hei ts- und s ons tig e Hi nw eise /Acht u ng/Ac ht ung: Ma xim aler Str om Leis tung s konta kte 10 A @ 3\mod_1226499143500_21.docx @ 25029 @ @ 1
(ground) or AO 2, AO 3, AO 4 and respective common (ground). The channels have a common ground potential.
The assignment of the connections is described in the “Connectors” section. Connection examples are shown in section “Connecting Devices” > … >
“Connection Example(s)”.
The operational readiness and the trouble-free internal data bus communication of the channels are indicated via a green function LED.
A red error LED indicates a short circuit or overcurrent. The meaning of the LEDs is described in the “Display Elements” section.
Power to the internal electronics is supplied via internal data bus.
The I/O module 750-559/040-000 (4AO 0-10V DC /XTR) receives the 24 V voltage supply for the field level from an upstream I/O module or from the fieldbus coupler/controller via blade-formed power jumper contacts. It then provides these potentials to subsequent I/O modules via spring-formed power jumper contacts.
Do not exceed maximum current via power jumper contacts!
The maximum current to flow through the power jumper contacts is 10 A. Greater currents can damage the contacts. When configuring your system, ensure that this current is not exceeded. If exceeded, insert an additional supply module.
Pos: 19.12 / Ser ie 750 ( WA GO-I/ O-SY STEM )/ Wichti g e Erl äu ter ung en/Si cher hei ts- und sonstige Hinweise/Hinweis/Hinweis: Potenti al eins peis e klem me f ür E rde eins etz en! (k eine LK f ür E rde) @ 3\mod_1226499037468_21.docx @ 25023 @ @ 1
Use supply modules for ground (earth)!
The I/O module has no power jumper contacts for receiving and transmitting the earth potential. Use a supply module when an earth potential is needed for the subsequent I/O modules.
Pos: 19.13 / Ser ie 750 ( WA GO-I/ O-SYSTEM)/Gerätebeschreibung/Einleitung/Funktion/Galvanische Trennung Ausgangssignal/Systemebene (12 Bit) @ 5\mod_1247050641729_21.docx @ 36877 @ @ 1
The Output signal is electrically isolated and will be transmitted with a resolution of 12 bits.
Pos: 19.14 / Ser ie 750 ( WA GO-I/ O-SY STEM )/ Wichti g e Erl äu ter ung en/Si cher hei ts- und sonstige Hinweise/Hinweis/Hinweis: XTR - Mischbetrieb XTR/Hinweis: XTR - Misch betri eb XTR/ Stan dard @ 15\mod_1367496420828_21.docx @ 118326 @ @ 1
Manual Version 1.2.0
14 Device Description WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
Mixed operation
Mixed operation (standard/XTR modules) within a node is possible when groups of modules are electrically isolated on the field side (i.e., electrically isolated power supply).
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Increased interference!
For standard-compliant application in substation instrumentation and control, telecontrol systems, railway technology or shipbuilding certified operation, field-side power supply filter 750-624/040-001 or power supply filter 750-626/040-000 are generally to be used for XTR module groups.
Pos: 19.16 / Ser ie 750 ( WA GO-I/ O-SY STEM) /Gerät ebes chrei bung /Einlei tung/ Eins atzb ereich/ Eins atzb ereich 7 50-xxxx/ 040-000 al le XTR-K oppl er /Ei nsat zber ei ch 7 50- xxxx/040-00 0 al le XT R- Koppl er/- Contr oller ohne Ei nschr änku ng @ 15\mod_1368425919479_21.docx @ 119444 @ @ 1
The I/O module can be operated with all fieldbus couplers/controllers of the WAGO-I/O-SYSTEM 750 XTR.
Observe the instructions for mixed operation when used in mixed operation behind standard fieldbus couplers/controllers.
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Manual Version 1.2.0
WAGO-I/O-SYSTEM 750 XTR Device Description 15
Table 3: Legend for Figure “View”
Pos.
Description
Details See Section
1
Marking possibility with Mini­WSB
--­2
Status LEDs
“Device Description” > “Display Elements”
3
Data contacts
“Device Description” > “Connectors”
4
CAGE CLAMP® connectors
“Device Description” > “Connectors”
5
Power jumper contacts
“Device Description” > “Connectors”
6
Release tab
“Mounting” > “Inserting and Removing Devices”
750-559/040-000 4AO 0-10V DC /XTR
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3.1 View

Pos: 21.2 /Serie 750 (WAGO-I/O-S YSTEM )/Ger äteb eschr eibu ng/Ans icht /Anal ogausg angs klem men/A nsicht 750-05 59/ 040- xxx @ 17\mod_1380708771349_21.docx @ 133580 @ @ 1
Figure 1: View
Pos: 21.3 /Serie 750 (WAGO-I/O-S YST EM) /Ger äte bes chr ei bung /Ans ic ht/A nsic ht C ag eCl amp® _Leg en de mit LEDs , mi t 1 Entr ieg el ung slasc h e @ 1 5\mod_1370867188922_21.docx @ 122225 @ @ 1
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Manual Version 1.2.0
16 Device Description WAGO-I/O-SYSTEM 750 XTR 750-559/040-000 4AO 0-10V DC /XTR
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3.2 Connectors

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3.2.1 Data Contacts/Internal Bus

Pos: 21.7.1 /S erie 750 (W AGO- I/O-SYSTEM)/Gerätebeschreibung/Anschlüsse/Datenkontakte - Feldbuskoppler /-con trol ler , A bbil dung u nd B esc hrei bu ng @ 3\mod_1231771259187_21.docx @ 26002 @ @ 1
Communication between the fieldbus coupler/controller and the I/O modules as well as the system supply of the I/O modules is carried out via the internal bus. It is comprised of 6 data contacts, which are available as self-cleaning gold spring contacts.
Figure 2: Data Contacts
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Do not place the I/O modules on the gold spring contacts!
Do not place the I/O modules on the gold spring contacts in order to avoid soiling or scratching!
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Ensure that the environment is well grounded!
The devices are equipped with electronic components that may be destroyed by electrostatic discharge. When handling the devices, ensure that the environment (persons, workplace and packing) is well grounded. Avoid touching conductive components, e.g. data contacts.
Pos: 21.8 /Dokumentation allgemein/Glieder ungselemente/---Seitenwechsel--- @ 3\mod_1221108045078_0.docx @ 21810 @ @ 1
Manual Version 1.2.0
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