WAGO 50-1418 User Manual

Manual
WAGO-I/O-SYSTEM 750
side switching,
side
2-conductor
750-1418
8-Channel Digital Input Module 24 V DC, Low-
switching, 2-conductor connection
Version 1.1.0
2 WAGO-I/O-SYSTEM 750 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor
© 2013 by WAGO Kontakttechnik GmbH & Co. KG All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27 D-32423 Minden
Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69
E-Mail: info@wago.com Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55 Fax: +49 (0) 571/8 87 – 85 55
E-Mail: support@wago.com
Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation. However, as errors can never be fully excluded, we always appreciate any information or suggestions for improving the documentation.
E-Mail: documentation@wago.com We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are generally protected by trademark or patent.
Manual Version 1.1.0
WAGO-I/O-SYSTEM 750 Table of Contents 3 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

Table of Contents

1 Notes about this Documentation ................................................................. 5
1.1 Validity of this Documentation ................................................................. 5
1.2 Copyright ................................................................................................... 5
1.3 Symbols ..................................................................................................... 6
1.4 Number Notation ....................................................................................... 8
1.5 Font Conventions ...................................................................................... 8
2 Important Notes ........................................................................................... 9
2.1 Legal Bases ............................................................................................... 9
2.1.1 Subject to Changes ............................................................................... 9
2.1.2 Personnel Qualifications ....................................................................... 9
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions ...... 9
2.1.4 Technical Condition of Specified Devices ......................................... 10
2.2 Safety Advice (Precautions) .................................................................... 11
3 Device Description ..................................................................................... 13
3.1 View ........................................................................................................ 14
3.2 Connectors ............................................................................................... 15
3.2.1 Data Contacts/Internal Bus ................................................................. 15
3.2.2 Power Jumper Contacts/Field Supply ................................................ 16
3.2.3 CAGE CLAMP® Connectors ............................................................. 18
3.3 Display Elements .................................................................................... 19
3.4 Operating Elements ................................................................................. 19
3.5 Schematic Diagram ................................................................................. 20
3.6 Technical Data ........................................................................................ 21
3.6.1 Device data ......................................................................................... 21
3.6.2 Communication .................................................................................. 21
3.6.3 Supply ................................................................................................. 21
3.6.4 Inputs .................................................................................................. 21
3.6.5 Wire Connection ................................................................................. 22
3.7 Approvals ................................................................................................ 23
3.8 Standards and Guidelines ........................................................................ 24
4 Mounting ..................................................................................................... 25
4.1 Mounting Sequence ................................................................................. 25
4.2 Inserting and Removing Devices ............................................................ 26
4.2.1 Inserting I/O Module .......................................................................... 26
4.2.2 Removing the I/O Module .................................................................. 27
5 Connect Devices ......................................................................................... 28
6 Connecting a conductor to the CAGE CLAMP® S ................................. 28
7 Process Image ............................................................................................. 29
8 Use in Hazardous Environments .............................................................. 30
8.1 Marking Configuration Examples ........................................................... 31
8.1.1 Marking for Europe according to ATEX and IEC-Ex ........................ 31
8.1.2 Marking for America according to NEC 500 ..................................... 36
8.2 Installation Regulations ........................................................................... 37
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4 Table of Contents WAGO-I/O-SYSTEM 750 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor
8.2.1 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X) ........................................................................................... 38
8.2.2 Special conditions for safe use (ATEX Certificate TÜV 12 ATEX
106032 X) ........................................................................................... 39
8.2.3 Special conditions for safe use (IEC-Ex Certificate TUN 09.0001 X)40
8.2.4 Special conditions for safe use (IEC-Ex Certificate IECEx TUN
12.0039 X) .......................................................................................... 41
8.2.5 ANSI/ISA 12.12.01 ............................................................................ 42
List of Figures ...................................................................................................... 43
List of Tables ........................................................................................................ 44
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 5 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

1 Notes about this Documentation

Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire lifetime of the device. They shall be transferred to each subsequent owner or user of the device. Care must also be taken to ensure that any supplement to these instructions are included, if applicable.

1.1 Validity of this Documentation

This documentation is only applicable to the I/O module 750-1418 (8DI 24V DC 0.2ms, low-side switching, 2-conductor) of the WAGO-I/O-SYSTEM 750 series.
The I/O module 750-1418 shall only be installed and operated according to the instructions in this manual and in the manual for the used fieldbus coupler/controller.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the manual for the used fieldbus coupler/controller, which can be downloaded at www.wago.com. There, you can obtain important information including information on electrical isolation, system power and supply specifications.

1.2 Copyright

This Manual, including all figures and illustrations, is copyright-protected. Any further use of this Manual by third parties that violate pertinent copyright provisions is prohibited. Reproduction, translation, electronic and phototechnical filing/archiving (e.g., photocopying) as well as any amendments require the written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany. Non-observance will involve the right to assert damage claims.
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6 Notes about this Documentation WAGO-I/O-SYSTEM 750 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

1.3 Symbols

Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in damage to property.
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 7 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor
Additional Information:
Refers to additional information which is not an integral part of this documentation (e.g., the Internet).
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8 Notes about this Documentation WAGO-I/O-SYSTEM 750
Table 1: Number notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100' '0110.0100'
In quotation marks, nibble separated with dots (.)
Table 2: Font conventions
Font type
Indicates
italic
Names of paths and data files are marked in italic-type. e.g.: C:\Programme\WAGO-I/O-CHECK
Menu
Menu items are marked in bold letters. e.g.: Save
>
A greater-than sign between two names means the selection of a
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters, e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas. e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets. e.g.: [F5]
750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

1.4 Number Notation

1.5 Font Conventions

menu item from a menu.
brackets.
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WAGO-I/O-SYSTEM 750 Important Notes 9 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

2 Important Notes

This section includes an overall summary of the most important safety requirements and notes that are mentioned in each individual section. To protect your health and prevent damage to devices as well, it is imperative to read and carefully follow the safety guidelines.

2.1 Legal Bases

2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any alterations or modifications that serve to increase the efficiency of technical progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from the granting of patents or from the legal protection of utility patents. Third-party products are always mentioned without any reference to patent rights. Thus, the existence of such rights cannot be excluded.

2.1.2 Personnel Qualifications

All sequences implemented on Series 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation. The specialists must be familiar with the current norms and guidelines for the devices and automated environments.
All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming.

2.1.3 Use of the 750 Series in Complianc e wit h Unde rlying Provisions

Couplers, controllers and I/O modules found in the modular WAGO-I/O­SYSTEM 750 receive digital and analog signals from sensors and transmit them to the actuators or higher-level control systems. Using programmable controllers, the signals can also be (pre-) processed.
The components have been developed for use in an environment that meets the IP20 protection class criteria. Protection against finger injury and solid impurities up to 12.5 mm diameter is assured; protection against water damage is not ensured. Unless otherwise specified, operation of the components in wet and dusty environments is prohibited.
Operating 750 Series components in home applications without further measures is only permitted if they meet the emission limits (emissions of interference) according to EN 61000-6-3. You will find the relevant information in the section on "WAGO-I/O-SYSTEM 750" "System Description" "Technical Data" in the manual for the used fieldbus coupler/controller.
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10 Important Notes WAGO-I/O-SYSTEM 750 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor
Appropriate housing (per 94/9/EG) is required when operating the WAGO-I/O­SYSTEM 750 in hazardous environments. Please note that a prototype test certificate must be obtained that confirms the correct installation of the system in a housing or switch cabinet.

2.1.4 Technical Condition of Spec ified Devices

The components to be supplied Ex Works, are equipped with hardware and software configurations, which meet the individual application requirements. WAGO Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of changes in hardware or software as well as to non-compliant usage of components.
Please send your request for modified and new hardware or software configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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WAGO-I/O-SYSTEM 750 Important Notes 11 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

2.2 Safety Advice (Precautions)

For installing and operating purposes of the relevant device to your system the following safety precautions shall be observed:
Do not work on components while energized!
All power sources to the device shall be switched off prior to performing any installation, repair or maintenance work.
Installation only in appropriate housings, cabinets or in electrical operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such, install the system and its components exclusively in appropriate housings, cabinets or in electrical operation rooms. Allow access to such equipment and fixtures to authorized, qualified staff only by means of specific keys or tools.
Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed contacts), since the long-term functionality of device/module involved can no longer be ensured.
Protect the components against materials having seeping and insulating properties!
The components are not resistant to materials having seeping and insulating properties such as: aerosols, silicones and triglycerides (found in some hand creams). If you cannot exclude that such materials will appear in the component environment, then install the components in an enclosure being resistant to the above-mentioned materials. Clean tools and materials are imperative for handling devices/modules.
Cleaning only with permitted materi al s!
Clean soiled contacts using oil-free compressed air or with ethyl alcohol and leather cloths.
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12 Important Notes WAGO-I/O-SYSTEM 750 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in connection with contamination.
Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the devices involved.
Avoid electrostatic discharge!
The devices are equipped with electronic components that you may destroy by electrostatic discharge when you touch. Pay attention while handling the devices to good grounding of the environment (persons, job and packing).
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WAGO-I/O-SYSTEM 750 Device Description 13 750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

3 Device Description

The digital input module 750-1418 receives control signals from digital field (e.g. of sensors, transmitters, switches or proximity switches).
The I/O module has 8 input channels, providing a direct connection to 2-wire sensors. The input signals are connected to the CAGE CLAMP® connections DI 1 and 0V ... DI 8 and 0V. The assignment of the connections is described in the "Connections" section.
Each input channel has an RC noise rejection filter with a time constant of 0.2 ms. The I/O module inputs provide low-side switching. If the 0V potential for field
power is switched to an input connection, the signal status for the corresponding input channel is set to "high."
A green LED indicates the switched status of each channel. The meaning of the LEDs is described in the “Display Elements” section.
The I/O module receives the 24V voltage supply for the field level from an upstream I/O module or from the fieldbus coupler/controller via the power contacts used as blade contacts. It then provides this potential to subsequent I/O modules via the power contacts used as spring contacts.
Do not exceed maximum current via power contacts!
The maximum current to flow through the power contacts is 10 A. Greater currents can damage the power contacts. When configuring the system, ensure that this current is not exceeded. If exceeded, an additional potential feed module must be used.
Use potential feed module for Ground (earth)!
The I/O module has no power contacts for PE intake and transfer. Use a potential feed module when a PE feed is needed for the subsequent I/O modules.
The field voltage and the system voltage are electrically isolated from each other. With consideration of the power jumper contacts, the individual modules can be
arranged in any combination when configuring the fieldbus node. An arrangement in groups within the group of potentials is not necessary.
The I/O module 750-1418 can be used with all fieldbus couplers/controllers of the WAGO-I/O-SYSTEM 750.
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14 Device Description WAGO-I/O-SYST EM 750
Table 3: Caption acc. to figure “View”
No.
Designation
Description
Details see chapter
Marking possibility with Mini-WSB
Status-LEDs Inputs DI 1 … DI 8
“Device description” > “Display elements”
“Mounting” > “Mounting device”
CAGE CLAMP®-supplies Inputs DI 1 … DI 8
CAGE CLAMP®-supplies 0 V
“Device description” > “Connections”
“Mounting” > “Mounting device”
“Device description” > “Connections”
750-1418 8DI 24V DC 0.2ms, low-side switching, 2-conductor

3.1 View

Figure 1: View
1 ---
2 1 … 8
3 --- Data contacts
1 … 8
4
9 … 16
5 --- Power jumper contacts +24 V
6 --- Release clip
7 --- Power jumper contacts 0 V
---
“Device description” > “Connections”
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